-4-
EXPLODED VIEW
(GENERAL PARTS)
A
B
C
-17-
CARBON BRUSH REPLACEMENT
Removal and Installation
1.
After removing the motor, see MOTOR REPLACEMENT, make
sure that you have properly identified it. Note specifically that this
motor is made in the U.S.A. as identified by the label on the side of
the motor, or Made in U.S.A. stamped on the bottom.
2.
Remove the amp terminals located on each brush end,
(Fig. 14)
.
Replace the brush assembly which should include the brush holder.
Reinstall the amp terminals onto the new brush assembly. Complete
brush change on one side before starting on the other side.
NOTE: Do not drop screws into the motor.
3.
There are two (2) brushes located on the motor as identified in
Fig. 13
. A Phillips head screwdriver will be required to remove the
four (4) screws that hold the brush holders onto the motor. See
Fig.
14
for screw location.
NOTE: When inserting the brush assembly, be sure that
the TAB on the bottom of the brush holder is positioned in the
trough as shown in
Fig. 15
.
4.
Replace the brush holder bracket with two (2) Phillips screws on
each side of the motor.
5.
As a final check to assure proper installation of brushes,
measure across the brushes for the approximate dimension as
shown in
Fig. 15
.
Made in U.S.A.
Carbon Brushes
Amp
Terminal
Label
Green Ground Wire
(Some Models)
Brush
Screws
Trough
Brush Holder
Tab Location
115-120 mm
4.5 - 4.7"
Brush to Brush
Dimension is Approximate
(Fig. 15)
(Fig. 14)
Removal
1.
Remove the dust cover by grasping the top near the On/Off switch and pulling
sharply out toward you.
2.
Remove the lower plate, agitator assembly, belt, and the nozzle housing as
instructed in the respective removal sections.
3.
Turn the vacuum over to the front side.
4.
Remove the four (4) screws from the motor case and then remove the motor
case,
(Fig. 13)
.
5.
Disconnect the motor leads and remove the motor. Remove the motor support
rubber (rear), noise suppressor, and the motor support rubber (front). Place these
items on the new motor. See the
C Block
for a view of these.
Installation
1.
Place the motor back into the dust compartment with brushes aligned parallel to the front edge of the dust
compartment. The motor support (rear) must also align with the tabs in the same direction.
2.
Rewire per the
Pictorial Wiring Diagram
.
3.
Replace the motor case and the four (4) screws.
4.
Turn the vacuum back over and replace the nozzle housing, belt, agitator assembly, and lower plate according to the
respective installation instructions.
Screws
Motor Case
MOTOR REPLACEMENT
(Fig. 13)
