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10.3.2.

Adjustment Specifications

The following matrix table shows the relation between the replaced part and the Necessary Adjustment.
When a part is replaced, make sure to perform the necessary adjustment(s) in the order indicated.
The table below shows all the information necessary to perform each adjustment.

Summary of Contents for Lumix DMC-TZ37EC

Page 1: ...TZ40EE DMC TZ40EF DMC TZ40EG DMC TZ40EP DMC TZ40EA DMC TZ40GA DMC TZ40GC DMC TZ40GN DMC TZ41EG DMC ZS27PC DMC ZS30P DMC ZS30PC DMC ZS30PU DMC ZS30GK DMC ZS30GH DMC ZS30GT Colours S Silver Type only DMC TZ40EB EE EF EG EP TZ41 ZS30P PC GK K Black Type W White Type except DMC TZ40EA TZ37EB EC ZS30PC PU ZS27P PC R Red Type except DMC TZ37EB EC ZS30P PC PU GH ZS27P PC ...

Page 2: ...GPS Except TZ37EB EC ZS27P PC and ZS30GK 22 7 2 Failure Diagnosis of Wi Fi 24 7 3 Failure Diagnosis of NFC 25 8 Service Fixture Tools 26 8 1 Service Fixture and Tools 26 8 2 When Replacing the Main P C B 26 8 3 Service Position 27 9 Disassembly and Assembly Instructions 28 9 1 Disassembly Flow Chart 28 9 2 P C B Location 28 9 3 Disassembly Procedure 29 9 4 Lens Disassembly Procedure 37 9 5 Assembl...

Page 3: ...g exposed to shock hazards 1 2 Leakage Current Cold Check 1 Unplug the AC cord and connect a jumper between the two prongs on the plug 2 Measure the resistance value with an ohmmeter between the jumpered AC plug and each exposed metallic cabinet part on the equipment such as screwheads connectors control shafts etc When the exposed metallic part has a return path to the chassis the reading should ...

Page 4: ...Procedure 1 Refer to the disassemble procedure and remove the necessary parts unit 2 Install the insulation tube onto the lead part of Resistor ERG5SJ102 1kΩ 5W an equivalent type of resistor may be used 3 Place a resistor between both terminals of capacitor on the Flash P C B for approx 5 seconds 4 After discharging confirm that the capacitor voltage is lower than 10V using a voltmeter Fig F1 ...

Page 5: ...der ES devices 4 Use only an antistatic solder removal device Some solder removal devices not classified as can generate electrical charge sufficient to damage ES devices 5 Do not use freon propelled chemicals These can generate electrical charges sufficient to damage ES devices 6 Do not remove a replacement ES device from its protective package until immediately before you are ready to install it...

Page 6: ... to excessive heat or discharge It must therefore only be fitted in equipment designed specifically for its use Replacement batteries must be of the same type and manufacture They must be fitted in the same manner and location as the original battery with the correct polarity contacts observed Do not attempt to re charge the old battery or re use it for any other purpose It should be disposed of i...

Page 7: ...inal service manual 3 2 Service Navigation 3 2 1 About lens block The image sensor MOS unit which are connected to the lens unit with 3 screws 2 of these 3 screws are locked after performing the Optical tilt adjustment During servicing if one of MOS fixing screws are loosened the Optical tilt adjustment must be performed About the Optical tilt adjustment refer to the 9 3 2 Adjustment Specification...

Page 8: ...Package On Package type of IC Caution During servicing do not press down hard on the surface of IC6001 3 2 3 About protection sheet The hardening gel has been applied to the rear case and LCD during factory process If the hardening gel is damaged when removing the rear case unit during servicing remove the hardening gel completely and attach the protection sheet ...

Page 9: ... connection the customer has registered For the protection of private information please erase the personal information after the completion of repair by INITIAL SETTING In addition please print out the following documents and pass to the customer with the Camera unit Printing Material Leaflet for Customer Printing Material Leaflet for Customer ...

Page 10: ... of is printed on the P C B using the lead free solder To put lead free solder it should be well molten and mixed with the original lead free solder Remove the remaining lead free solder on the P C B cleanly for soldering of the new IC Since the melting point of the lead free solder is higher than that of the normal lead solder it takes the longer time to melt the lead free solder Use the solderin...

Page 11: ...40EB EF EG EP TZ41EG d DMC TZ40EE e DMC TZ40GN f DMC ZS30GT g DMC ZS30GK h DMC TZ40GA GC ZS30PU GH What is the difference is that the INITIAL SETTINGS data which is stored in Flash ROM mounted on Main P C B 3 5 1 Defining methods To define the model suffix to be serviced refer to the nameplate which is putted on the bottom side of the Unit Note After replacing the Main P C B be sure to achieve adj...

Page 12: ...N 2 carefully Preparation 1 Attach the Battery to the unit 2 Set the mode dial to the PROGRAM AE mode Note If the mode dial position is other than PROGRAM AE mode it does not display the initial settings menu Step 1 The temporary cancellation of INITIAL SETTINGS While keep pressing UP of Cursor button and MOTION PICTURE button simultaneously turn the Power on Step 2 The cancellation of INITIAL SET...

Page 13: ...en Main P C B has just been replaced all of the model suffix are displayed as follows Four pages in total Only for DMC TZ40EG EF EB EP GA and TZ41 models VEK0U06 is used as a Main P C B When Main P C B has just been replaced only 8 model suffix are displayed as follows Two pages in total To display the TZ41 model suffix choose the EG area and press the DELETE button Only for DMC TZ37 models VEK0U0...

Page 14: ...cing Main P C B Especially other than DMC TZ40EG EF EB EP TZ41 and DMC TZ37 models The model suffix can be chosen JUST ONE TIME Once one of the model suffix have been chosen the model suffix lists will not be displayed thus it can not be changed Therefore select the area carefully Select the area with pressing UP DOWN of Cursor buttons ...

Page 15: ...NTSC Japanese Year Month Date b DMC TZ37EC PAL English Date Month Year c DMC TZ40EB PAL English Date Month Year d DMC TZ40EE PAL Russian Date Month Year e DMC TZ40EF PAL French Date Month Year f DMC TZ40EG PAL English Date Month Year g DMC TZ40EP PAL English Date Month Year h DMC TZ40EA PAL Russian Date Month Year i DMC TZ40GA PAL English Date Month Year j DMC TZ40GC PAL English Date Month Year k ...

Page 16: ...16 4 Specifications The following specification is for DMC ZS27PC 30PC Some specifications may differ depending on model suffix ...

Page 17: ...17 5 Location of Controls and Components The following description is for DMC ZS27PC 30PC Some description may differ depending on model suffix ...

Page 18: ...ff 2 How to display The error code can be displayed by ordering the following procedure Preparation 1 Attach the Battery to the unit 2 Set the mode dial to the PROGRAM AE mode Note Since this unit has built in memory it can be performed without inserting Memory Card Step 1 The temporary cancellation of INITIAL SETTINGS While keep pressing UP of Cursor button and MOTION PICTURE button simultaneousl...

Page 19: ...ation IC7101 Gyro element or IC6001 VENUS ENGINE Zoom C B 0 10 Collapsible barrel Low detect error ZOOM L ZOOMm LENSu Collapsible barrel encoder always detects High Mechanical lock FP9005 11 signal line or IC6001 VENUS ENGINE 0 20 Collapsible barrel High detect error ZOOM H Collapsible barrel encoder always detects Low Mechanical lock FP9005 11 signal line or IC6001 VENUS ENGINE 0 30 Zoom motor se...

Page 20: ...e Interrupt 30000001 30000007 are caused by factors NMI RST MAIN P C B CPU ASIC hard Stop 38 0 0001 Camera task finish process time out LENS COM LENSu DSP Communication between Lens system and IC6001 VENUS ENGINE 0002 Camera task invalid code error DSP DSP IC6001 VENUS ENGINE 0100 File time out error in recording motion image IC6001 VENUS ENGINE 0200 File data cue send error in recording motion im...

Page 21: ...ws 8 this error occurred under the condition of INITIAL SETTINGS has been released Example Factory assembling line before unit shipment Service mode etc It means that this error is occurred at service side 2 About indication 18 0 0 01 to 18 0 0 50 The third digit from the right shows one of the hexadecimal 0 to F character 4 How to exit from Error Code display mode Simply turn the power off Since ...

Page 22: ...roubleshooting Guide 7 1 Failure Diagnosis of GPS Except TZ37 ZS27 and ZS30GK 7 1 1 Checking Method of GPS failure GENERAL DESCRIPTION Note DMC TZ37EB EC ZS27P PC and ZS30GK do not equipped with GPS function ...

Page 23: ... GPS failure is as follows Note Perform the GPS communication test even if the repair being carried out is not related with GPS function The GPS function in this unit is performed communication between GPS P C B on the Top P C B and VENUS ENGINE IC6001 on the Main P C B ...

Page 24: ...n the Reset Wi Fi Settings for removing Wi Fi password then check the operation Reset Procedure of Wi Fi Settings 1 Press the MENU SET button and select the SETUP mode by Cursor buttons then press the MENU SET button 2 Select Reset Wi Fi Settings by Cursor buttons then press the MENU SET button 3 Select YES and press the MENU SET button in several times 4 The Reset Wi Fi Settings performs not only...

Page 25: ...25 7 3 Failure Diagnosis of NFC 7 3 1 Checking flowchart of NFC failure 7 3 2 Initial Setting of NFC ...

Page 26: ...ng and servicing this unit Leveller adjustment chart 1 Leveller adjustment chart for adjustment of electronic leveller 2 Download the leveller adjustment chart ACC_Adjustment_Chart pdf from the Web site and print in A3 size 8 2 When Replacing the Main P C B After replacing the Main P C B be sure to achieve adjustment ...

Page 27: ...SCHARGE THE CAPACITOR ON Flash P C B The capacitor voltage is not lowered soon even if the AC Cord is unplugged or the battery is removed 2 Be careful of the high voltage circuit on Flash P C B 3 DO NOT allow other parts to touch the high voltage circuit on Flash P C B No Parts No Connection Form 1 VFK1906 PP9006 MAIN P C B PS9201 OPERATION P C B 20PIN B to B 2 VFK1541 PP9901 TOP P C B PS9002 Main...

Page 28: ...28 9 Disassembly and Assembly Instructions 9 1 Disassembly Flow Chart 9 2 P C B Location ...

Page 29: ...heet F 2 FPC Tapes FP9001 Flex FP9005 Flex Lens Unit 6 Main P C B Fig D6 1 screw D 1 Locking tab PP9901 Connector Jack Door Main P C B Note When replacing DPR Sheet DPR Sheet 7 NFC P C B Fig D7 NFC Antenna Unit NFC Earth Plate NFC P C B 1 screw E FP9702 Flex 2 Locking tabs NFC P C B 8 Front Case Unit Fig D8 1 screw F 3 Lockings tabs A 1 Locking tab B Front Case Unit 9 Top Case Unit Fig D9 5 Lockin...

Page 30: ...et from the base sheet and fold the flap of the separator to the two sided tape side Fig D1 2 2 Slightly tilt the separator to prevent the two sided tape s adhesion Align the flap of the separator with the end of the rear case and then attach according to the fig below Fig D1 3 ...

Page 31: ... separator firmly and attach the two sided tape 4 Remove the separator slowly and carefully Check if there is nothing sticking out from the rear case window frame Fig D1 4 9 3 2 Removal of the Operation P C B Fig D2 ...

Page 32: ...32 9 3 3 Removal of the LCD Unit Fig D3 9 3 4 Removal of the Frame Plate Unit Fig D4 ...

Page 33: ...33 9 3 5 Removal of the Lens Unit Fig D5 9 3 6 Removal of the Main P C B Fig D6 ...

Page 34: ...34 9 3 7 Removal of the NFC P C B Fig D7 9 3 8 Removal of the Front Case Unit Fig D8 ...

Page 35: ...35 9 3 9 Removal of the Top Case Unit Fig D9 9 3 10 Removal of the Top P C B Fig D10 ...

Page 36: ...36 9 3 11 Removal of the Flash Unit Flash P C B Fig D11 9 3 12 Removal of the Battery Case Fig D12 ...

Page 37: ...t from the lens blow with dry air 4 Do not touch the lens surface 5 Use lens cleaning KIT BK VFK1900BK 6 Apply grease RFKZ0472 as shown on THE APPLICATION OF GREASE METHOD in the figure 7 Apply a light coat of grease using an object similar to a toothpick 9 4 1 Removal of the Master Flange Unit 1 Unscrew the 6 screws A 2 Remove the Shutter FPC 3 Remove the Lens FPC from the positioning boss 4 Remo...

Page 38: ...me 1st Lens Frame Unit 2nd Lens Frame Unit 3rd Lens Frame Unit Straight Frame and Both Side Cam Frame from the Fix Cam Frame Unit 9 4 3 Removal of the Decorative Frame Unit Outside Cam Frame 1st Lens Frame Unit 2nd Lens Frame Unit 3rd Lens Frame Unit Straight Frame and Both Side Cam Frame 1 Turn the Outside Cam Frame in the arrow 2 direction and then align the mark Drive Frame and Outside Cam Fram...

Page 39: ...f the 1st Lens Frame Unit 2nd Lens Frame Unit 3rd Lens Frame Unit Straight Frame and Both Side Cam Frame Hold the Both Side Cam Frame and turn it in the arrow direction Align the mark Outside Cam Frame and Both Side Cam Frame and then remove the Unit of 1st Lens Frame Unit 2nd Lens Frame Unit 3rd Lens Frame Unit Straight Frame and Both Side Cam Frame from the Outside Cam Frame 9 4 6 Removal of the...

Page 40: ...ction 9 4 8 Removal of the 3rd Lens Frame Unit Push the 3rd Lens Frame Unit in the arrow direction from the front of the Lens and remove the 3rd Lens Frame Unit from the Straight Frame and Both Side Cam Frame 9 4 9 Removal of the Straight Frame Turn the Straight Frame in the arrow direction and align the mark Straight Frame and Both Side Cam Frame in the direction as below Align the Bayonet Key wi...

Page 41: ...rough the concavity of Bayonet Key 3 Turn the Straight Frame about 90 degrees in the arrow direction so that the mark of Straight Frame comes close to the mark of Both Side Cam Frame As the drawing below indicates align the Grooves of Straight Frame with the one of Both Side Cam Frame 9 5 2 Insert the 3rd Lens Frame Unit and the 2nd Lens Frame Unit 1 Insert the 3rd Lens Frame Unit as the drawing b...

Page 42: ...en put the each Cam Pin of the 2nd Lens Frame Unit in the each Groove of the Straight Frame Unit 3 While pushing the 3rd Lens Frame Unit and the 2nd Lens Frame Unit turn the Straight Frame Unit in the arrow direction to the end about 30 degree Need to confirm that the two Lens Frames move smoothly when the Straight Frame Unit rotates in two directions ...

Page 43: ...ame Unit closer to the mark of the Outside Cam Frame Unit then turn the 1st Lens Frame Unit just a bit in the arrow direction about 2 degrees Hold the Cam Pin of the Both Side Frame Unit close to the Straight Key of the Straight Frame Unit 3 Insert the Straight Key and the Cam Pin into the following grooves 1 The Straight Key of the Straight Unit The groove for the Straight key of the Outside Cam ...

Page 44: ...rame Unit does not rotate when the Both Side Cam Frame Unit rotates It s the confirmation that previous insertion is done normally 9 5 4 Insert the Decorative Frame Unit 1 Hold the Straight Key Both Side Cam Frame turn it in the arrow direction and align with the Straight Key Outside Cam Frame 2 Insert 2 toothpicks rotation stopper in the position as below ...

Page 45: ...Unit 4 Turn the Decorative Frame Unite in the arrow 2 direction so that the mark Decorative Frame meets the mark Outside Cam Frame 9 5 5 Insert the Drive Frame Unit Align the mark Drive Frame and Outside Cam Frame and install the Unit of Decorative Frame Unit Outside Cam Frame 1st Lens Frame Unit 2nd Lens Frame Unite 3rd Lens Frame Unit Straight Frame and Both Side Cam Frame to the Drive Frame Uni...

Page 46: ...ote When Installing Refer to The Application of Grease Method when installing the Master Flange Unit Take Care not to damage the flex Take Care not to tuck in to the Master Flange Unit When inserting the Shutter Flex 1 Turn the Drive Frame Unit to the Wide position as below 2 Push the Hole of the Shutter Flex to the Boss of the Master Flange Unit tightly 3 Place the Shutter Flex following the Guid...

Page 47: ...the MOS Unit once the Torx screw A is loosened even a little the optical tilt adjustment is required When loosen the Torx screw A necessary the optical tilt adjustment at the end of assembling Refer to item 10 3 2 To prevent the MOS Unit from catching the dust and dirt do not remove the MOS Unit except for replacing ...

Page 48: ...P C B After replacing the Main P C B it is necessary to achieve adjustment 10 2 Before Disassembling the unit 10 2 1 Initial Setting Release The cameras specification are initially set in accordance with model suffix such as EB EG GK GC and so on Unless the initial setting is not released an automatic alignment software in the camera is not able to be executed when the alignment is carried out Not...

Page 49: ...assembling the unit depending on each case ROM_BACKUP Method of Non PC backup 1 Insert the Memory Card into the camera 2 Set the camera to Temporary cancellation of the initial settings 3 Select the SETUP menu From the SETUP menu select ROM BACKUP Note This item is not listed on the customer s SET UP menu 4 When this ROM_BACKUP item is selected the following submenus are displayed 10 2 3 Light Box...

Page 50: ... Not yet adjusted the status flag condition 1 After pressing the DISPLAY button the LCD monitor displays the Flag status screen Refer to Fig 3 2 2 Select item by pressing the cross keys Gray cursor is moved accordingly 3 Press the DELETE button Note The selected item s flag has been changed from F green to 0 yellow Refer to Fig 3 3 Flag conditions F green means that the alignment has been complete...

Page 51: ...sting If one of these is moved accidentally start the adjustment again 3 Do not press any buttons keys until the default menu Fig 3 6 is displayed on the LCD monitor Otherwise adjustment data may not be stored properly 4 If the adjustment is interrupted accidentally the alignment data may not be properly saved in the Flash rom Fig 3 6 10 3 1 5 Finalizing the Adjustment 1 Several adjustment flags c...

Page 52: ...ix table shows the relation between the replaced part and the Necessary Adjustment When a part is replaced make sure to perform the necessary adjustment s in the order indicated The table below shows all the information necessary to perform each adjustment ...

Page 53: ...TTINGS first then release the INITIAL SETTINGS in order to proceed the electrical adjustment Note 1 If electrical adjustment or data re writing is executed before INITIAL SETTINGS suffix code list is never displayed and it cannot be chosen suitable suffix code 2 Never remove the battery during initial setting in process ...

Page 54: ...es touch the two marks once at the same time again in the same manner 4 The mark appears in the center Fig 3 8 Then touch the mark 5 The mark appears in the upper left Fig 3 9 Then touch the mark 6 The mark appears in the bottom left Fig 3 10 Then touch the mark 7 The mark appears in the bottom right Fig 3 11 Then touch the mark 8 The mark appears in the upper right Fig 3 12 Then touch the mark 9 ...

Page 55: ... ruler at the center of the leveller adjustment chart and then adjust so that the center of the camera lens comes on the horizontal line 1 3 Adjust so that the leveller adjustment chart comes out on the full LCD screen 1 4 Make fine adjustment so that the side bar indication of the leveller adjustment chart appears horizontally on the LCD screen and the cross shape guide indication of LCD of camer...

Page 56: ...described in 3 4 2 INITIAL SETTINGS for details IMPORTANT 1 The initial setting should be done again after completing the alignment Otherwise the camera will not work properly Therefore as a warning the camera display a warning symbol on the LCD monitor every time the camera is turned off 2 Confirm that status of all adjustment flag show F Even if one of the adjustment flag shows 0 initial setting...

Page 57: ...inder and LCD Panel with your hand When cleaning the lens use air Blower to blow off the dust When cleaning the LCD Panel dampen the lens cleaning paper with lens cleaner and the gently wipe the their surface Note The Lens Cleaning KIT VFK1900BK Only supplied as 10 set Box is available as Service Aid ...

Page 58: ...58 ...

Page 59: ...GA PIX COLOUR LCD PANEL TOUCH PANEL 3 0 PANEL SPEAKER IC7101 2 axis GYRO SENSOR IC7201 1 axis GYRO SENSOR IC9701 NFC DMC TZ37 TZ40 TZ41 ZS27 ZS30 OVERALL BLOCK DIAGRAM SPEAKER CONTROL 460K PIX Type of LCD Driver inclusion 24mm 480mm OIS UNIT REAR OPERATION UNIT TOP OPERATION UNIT PRE CAMERA PROCESS J PEG COMP EXPAND MEDIA I F USB I F MAIN MICROPROCESSOR OIS CONTROL MOS DRIVE LENS DRIVE LCD DRIVE M...

Page 60: ...W ZOOM SHUT SW B9901 TIMER BACK UP BATTERY D14 B15 1 9 C C 7 CL9001 PW 3R4V 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 S9206 MENU 2 1 4 3 S9903 2 1 4 3 LEFT S9209 D9105 D9102 S9205 PLAY 2 1 4 3 2 1 4 3 Wi Fi DOWN CL9932 8 6 5 4 3 CL9902 CL9002 CL6505 CL6504 C14 REAR KEY IN MODE DIAL 10 11 12 8 27 LEDOUT2 BATT 2 3 4 SYSCON SCK AF ASSIST LED S9201 2 1 4 3 UP AF LED K BACKUP PP9901 21 PS...

Page 61: ...K MCLK0 SYSCK BCLK LRCLK ADOUT A18 B18 A19 2 1 IC9101 IC1501 IC9301 AUDIO CODEC AUDIO VIDEO OUT SYSTEM IC 3 6 5 17 4 14 71 PW HDMI D5V HDMI D2 HDMI D2 HDMI D1 HDMI D1 HDMI D0 HDMI D0 HDMI CK HDMI CEC HDMI SCL HDMI D5V HDMI CEC HDMI SCL HDMI HPD 70 67 96 MICIN R 99 76 79 B17 CLK27 SYS T26 FL2001 FL2002 L2001 61 VIDEO IN DPO DMO VIDEO OUT U20 TP RESET H2 TPANEL IRQ G1 S12C SDA H4 S12C SCL HDMI TX2M ...

Page 62: ... IC9202 COMPASS 3 5 SCL SDA 1 DRDY 10 RSTN IC9201 ACCELATION SENSOR 4 6 SCL SD1 11 INT1 9 INT2 SHUTTER 0 SHUTTER 1 4 CD BARREL ENC FOCUS ENC ZOOM ENC FILTER LENS MOTOR DRIVE SYSTEM IC AMP B ch AMP A ch AMP C ch AMP D ch AMP X Y ch AMP X ch AMP Y ch LENS UNIT OIS UNIT VENUS ENGINE GYRO DI Y24 GYRO SCK Y2 SNFC IRQ IN P26 G GYRO AD GYRO DO PWM FA PWM FB PWM IRIS A V26 PWM IRIS B 2 PWM IRIS B DAC CK D...

Page 63: ...5V CL1011 D1070 S IIC SCL S IIC SDA 3 4 VIN CL1003 CL1004 CL1005 DMC TZ37 TZ40 TZ41 ZS27 ZS30 POWER BLOCK DIAGRAM PP9901 9 10 PS9002 13 PP9901 13 PS9201 16 PP9006 16 PP9006 13 PS9201 13 PS9002 9 10 IC1023 REGULATOR 2 VSS 3 CE 1 VOUT 4 VIN IC1040 REGULATOR 2 VOUT1 7 VDD1 1 GND 8 CE1 4 GND 5 CE2 3 VOUT2 6 VDD2 IC1021 REGULATOR 2 1 VOUT CE VSS 3 4 VIN PP8001 PS9903 PP8001 1 5 PS9903 1 5 13 20 13 20 P...

Page 64: ...FB FA FB IRB IRB IRA IRA SH SH XDR XHO XHO YHI YHI YDR FRAME_GND FP9005 MOS UNIT LENS UNIT 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 MIC_LIN MIC_RIN MIC_GND MODE_DIAL SHUTTER_1 SHUTTER_0 T_W_MOV POWER_ON_L PW_GPS_3R1V PW_D3V D_GND D_GND WF_CMD SLK24_WFCLK STB_GND PW_3R4V STB_CHG_OUT STROBE_TRG STB_CHG_DET BATT_THERMO 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 BACKUP SP SP...

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