Panasonic KX-TGD320ALB Service Manual Download Page 42 | Manualshive

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42

KX-TGD320ALB/KX-TGD322ALB/KX-TGD323ALB/KZ-TGDA30AZB

9.3.

Troubleshooting by Symptom (Handset)

If your unit has below symptoms, follow the instructions in remedy column. Remedies depend on whether you have DECT tester
(*1) or not.

Note:

(*1) A general repair is possible even if you don’t have the DECT tester because it is for confirming the levels, such as Acoustic
level in detail.
(*2) Refer to

Check Point (Handset)

9.3.1.

Check Point (Handset)

Please follow the items below when BBIC or FLASH is replaced.

Note:

After the measuring, suck up the solder of TP.
*:

The Setting Method of JIG (Handset)

(P.54) is required beforehand.

The connections of adjustment equipment are as shown in

Adjustment Standard (Handset)

Symptom

Remedy (*2)

You don’t have DECT Tester.

You have DECT Tester.

(Model Number: CMD60)

Battery strength is not indicated correctly by Battery icon.

Check item (A) - (D), (E) - (G).

Check item (A) - (D), (E) - (G).

You cannot hear the caller’s voice.

Check item (A) - (C), (H), (N).

Check item (A) - (C), (H - (L)) - (N).

You cannot use handset little away from base unit even if the
handset is within range of the base unit.

-

Check item (I) - (M).

the Audio level is high or low.

Check item (N).

Check item (N).

The SP-Phone level is high or low.

Check item (O).

Check item (O).

Items

Check

Point

Procedure

Check or

Replace Parts

(

A

)* 1.8 V Supply Adjustment

1.8V

1. Confirm that the voltage between test point 1.8V and GND is 1.8 V ± 0.02 V.
2. Execute the command “VDD”, then check the current value.
3. Adjust the 1.8V voltage of 1.8V executing command “VDD XX“(XX is the

value).

IC1, Q1, C44,

R45, C22,

C41, C45, F1

(

B

)*

BBIC Confirmation

-

1. BBIC Confirmation (Execute the command “getchk”).
2. Confirm the returned checksum value.

Connection of checksum value and program number is shown below.

IC1, X1, R61

(

C

)*

VES Confirmation

-

1. VES Confirmation (Execute the command "sendchar EPV").
2. Confirm the returned Value. (Value for reference is written in

Software_Version_Table.xls).

IC1, IC4, C41

(

D

) Charge Control Check &

Charge Current Monitor

Check

-

1. Apply 5.0 V between CHG(+) and CHG(-) with DC power supply and set

current limit to 150 mA.
Confirm the indication of “charging” on LCD.

2. Confirm that the current limit LED of DC power supply is ON/OFF.

Confirm it after waiting over 1 minute at least.

(If charge control cannot be confirmed by this procedure, please use battery to
handset power supply and try again.)

IC1, Q4 Q9,
Q2, Q3, R2,

R7, R8, R6,

R9, C19, R45

(

E

)* Charge Detection (OFF)

Check

-

1. Stop supplying 5.0 V to CHG (+) and CHG (-).
2. Confirm the indication of “charging” has been cleared.

IC1, Q4 Q9,
Q2, Q3, R2,

R7, R8, R6,

R9, C19, R45

check

su

m v

a

l

u

e

progr

a

m n

u

m

b

er

ex.)

92

3

5

DER2EP

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Summary of Contents for KX-TGD320ALB

Page 1: ...Cordless Answering System B Black Silver frame Version for Australia Handset KX TGDA30 KX TGD320 Base Unit Charger Unit Model No Base Unit Handset Charger Unit Expendable KX TGD320 1 TGD320 1 TGDA30 Up to 6 KX TGD322 1 TGD320 2 TGDA30 1 Up to 6 KX TGD323 1 TGD320 3 TGDA30 2 Up to 6 KX TGDA30 1 TGDA30 1 Configuration for each model KX TGDA30 is also an optional accessory which contains a handset an...

Page 2: ...hematic Diagrams Circuit Board Diagrams Exploded Views and Replacement Parts List It is essential that these critical parts should be replaced with manufacturer s specified parts to prevent shock fire or other hazards Do not modify the original design without permission of manufacturer IMPORTANT INFORMATION ABOUT LEAD FREE PbF SOLDERING If lead free solder was used in the manufacture of this produ...

Page 3: ...ception 38 9 1 11 Check Caller ID 38 9 1 12 Check Bell Reception 39 9 1 13 Check TAM Operation 39 9 2 Troubleshooting by Symptom Base Unit 40 9 2 1 Check Point Base Unit 40 9 3 Troubleshooting by Symptom Handset 42 9 3 1 Check Point Handset 42 10 Disassembly and Assembly Instructions 45 10 1 Disassembly Instructions 45 10 1 1 Base Unit 45 10 1 2 Handset 47 10 1 3 Charger Unit 48 10 2 How to Replac...

Page 4: ...83 14 4 2 Bottom View 83 15 Exploded View and Replacement Parts List 84 15 1 Cabinet and Electrical Parts Base Unit 84 15 2 Cabinet and Electrical Parts Handset 85 15 3 Cabinet and Electrical Parts Charger Unit 86 15 4 Accessories 87 15 5 Replacement Parts List 88 15 5 1 Base Unit 88 15 5 2 Handset 89 15 5 3 Charger Unit 91 15 5 4 Accessories 91 15 5 5 Screws 91 15 5 6 Fixtures and Tools 91 ...

Page 5: ...ding to the instructions 2 2 About Lead Free Solder Pbf Pb free Note In the information below Pb the symbol for lead in the periodic table of elements will refer to standard solder or solder that contains lead We will use PbF solder when discussing the lead free solder used in our manufacturing process which is made from Tin Sn Silver Ag and Copper Cu This model and others like it manufactured usi...

Page 6: ...Sn Zn Bi Please check the manufacturer s specific instructions for the melting points of their products and any precautions for using their product with other materials The following lead free PbF solder wire sizes are recommended for service of this product 0 3 mm 0 6 mm and 1 0 mm 2 3 Discarding of P C Board When discarding P C Board delete all personal information such as telephone directory an...

Page 7: ...y range 1 88 GHz to 1 90 GHz L RF transmission power Approx 10mW average power per channel L Power source 220 240 V AC 50 60 Hz L Power consumption Base unit Standby Approx 0 57 W Maximum Approx 2 70 W Charger Standby Approx 0 16 W Maximum Approx 1 80 W L Operating conditions 0 C 40 C 20 80 relative air humidity dry L Dimensions W x D x H Base unit Approx 109 mm x 108 mm x 85 mm Handset Approx 34 ...

Page 8: ... Q141 BELL DETECT HOOK BELL Q111 LIN LOUT RF_PART HSMIP HSMIN IC501 BBIC INUSE DETECT 2 RECEIVE AMP DCIN 1 DCIN 2 IC302 VCCPA VBAT_APU VBAT VCC_FE VCC_IF VCC_VCO 3 0V DOUBOUT SCL SDA WP VDD ANS_LED IC601 FLASH MEMORY IC611 EEPROM MEMORY KEYS R151 R152 Q171 VBAT DL CS MSG_LED KEY 1 3 KEY C D E SPOUTN SPOUTP 3 0 V REGULATOR CLK DO STM CKM R371 R372 VCCA VCC XIN XOUT LINE DETECT DCIN 3 Q651 Q652 Opti...

Page 9: ...9 KX TGD320ALB KX TGD322ALB KX TGD323ALB KX TGDA30AZB 4 2 Block Diagram Base Unit_RF Part RXp RXn ANT1 TXp TXn ...

Page 10: ...e Pre recorded message The BBIC implements synthesized Voice utilizing the built in speech detector and a Flash Memory which stored the vocabulary Caller ID demodulation The BBIC implements monitor and demodulate the FSK DTMF signals that provide CID information from the Central Office Digital Switching The voice signal from telephone line is transmitted to the handset or the voice signal from the...

Page 11: ...rals and analog part is insulated from VBAT by Doubler of BBIC Circuit Operation 5 5V VBAT RSTN Reset pin 54 VBAT pin 10 pin 57 pin 9 pin 15 IC501 IC302 IC601 BBIC DOUBLER OUT For peripherals VDDC 1 2V AC Adaptor 3 0V REGULATOR FLASH IC611 EEPROM 3 0V STM CKM Receive Amp RF Part ANS LED MSG LED Startmonitor IC501 57pin VDDC 1 2 V VBAT Reset RSTN IC501_54 pin BBIC chip initialize CKM STM Q171 ...

Page 12: ...12 KX TGD320ALB KX TGD322ALB KX TGD323ALB KZ TGDA30AZB 4 3 4 1 Charge Circuit The voltage from the AC adaptor is supplied to the charge circuits R372 R371 F301 DCP 5 5V CHARGE CHARGE DCM D362 C351 ...

Page 13: ...ng back to RX signal As for this unit TX signal feed back from Q161 is canceled by the canceller circuit of BBIC PULSE_MUTE BELL HOOK NL_CID R121 390k R122 390k C120 1000p 3 0V 3 0V C331 NC VDDC L2R L1R L1T L2T R123 NC R124 10 Q140 R141 100k R142 2 7k R144 NC C143 NC C142 0 01u Q161 C152 0 01u C164 0 1u C181 NC R117 100k R115 5 6M R116 5 6M R118 100k C115 100n C116 100n Q141 Q111 D133 D132 D113 C1...

Page 14: ...GAP Generic Access Profile standard DECT frame assigning to a time slot and channel etc In IC501 the carrier frequency is changing and frequency modulated RF signal is generated In IC501 RF signal is amplified and radiated from antenna Handset detects the voice signal or data signal in the circuit same as the following explanation of Receiver Block 4 3 6 2 Receiver Block The signal of 1900 MHz ban...

Page 15: ...8 34 33 32 24 44 45 73 63 64 77 76 ADPCM Codec Filter DSP Speech Decoding Speech Encoding BMC Burst Decoding ANT1 Burst Encoding RF PLL MOD DEMOD 1 2 87 86 RXn ANT1 RXp TXp TXn 7 8 XTAL X1 10 368 MHz BATTERY 46 ON SWITCH KEYPAD Charge Pump ROWS COLUMNS CP3V CP4V 57 58 59 60 11 12 13 14 25 55 47 48 51 53 QSPI IO 0 3 BBIC IC1 65 LCD BACK LIGHT KEY LED 61 LDO_CTRL 1 8 V CP3V QSPI Control 52 QSPI SCK ...

Page 16: ... and 1 8 V 4 5 3 Charge Circuit Circuit Operation When charging the handset on the Base Unit the charge current is as follows DC 5 5 V R371 R372 D362 CHARGE Base CHARGE Handset Q3 BATTERY Battery BATTERY R45 GND CHARGE Handset CHARGE Base GND DC GND In this way the BBIC on Handset detects the fact that the battery is charged The charge current is controlled by switching Q9 of Handset Refer to Fig ...

Page 17: ... appear to CHG terminal When CHG supply voltage from handset is higher than Vbat Q351 is on And this unit continues working in power failure condition It s possible to use the units during the power failure supplying power to VBAT of base unit from battery of handset through Q10 CHG terminal and Q351 R354 Q352 R355 Q351 CHG Vbat R45 Q11 R11 Q10 R12 R13 3 Battery CHG HANDSET BASE ...

Page 18: ...1 D101 Q141 Q161 R164 R177 C193 Q171 C178 IC501 16 73 74 IC601 IC601 IC501 73 74 29 31 SPEAKER IC501 28 L101 C184 Q161 Q141 D101 P101 T R TEL LINE T R TEL LINE P101 C121 C122 R121 R122 IC501 24 25 T R TEL LINE P101 R111 R112 C110 C112 Q111 IC501 5 HANDSET TX HANDSET RX HANDSET SP Phone TX HANDSET SP Phone RX SIGNAL ROUTE IN 䊻㻌 ROUTE 䊻㻌 OUT GREETING RECORDING GREETING PLAY TO TEL LINE ICM RECORDING...

Page 19: ...DA30AZB RF part signal route SIGNAL ROUTE IN 䊻㻌 ROUTE 䊻㻌 OUT HANDSET RF TX_ROUTE HANDSET RF RX_ROUTE BASE UNIT RF TX_ROUTE BASE UNIT RF RX_ROUTE IC1 86 87 C859 ANT ANT IC 1 2 IC501 44 45 C819 C872 ANT ANT C872 C895 IC501 46 47 Note inside of Handset ...

Page 20: ...he Operating Instructions Instruction book on TSN Server 7 1 For Service Hint right soft key 132 Items Contents Battery You could use other rechargeable batteries sold in a market but the unit is not guaranteed to work properly The battery strength may not be indicated correctly if the battery is disconnected and connected again even after it is fully charged In that case by recharging the battery...

Page 21: ...e shortcut key ECO RECALL 2 Select Initial Setup using or then press OK V 4 Enter 7 2 6 2 7 6 6 4 Note 7262 7664 PANA SONI see letters printed on dial keys 6 Enter Address 1 7 Enter New Data 1 5 Select Write EEP using or then press or V 3 Select Line Setup using or then press OK or V _ _ _ _ _ _ Set Addr Default Data Set Addr OK New Data Set Addr OK OK OK Service Mode Read EEP Write EEP OK 1 Press...

Page 22: ... 00 1C or 00 14 gain increases by 3 dB or 6 dB Frequency 00 07 00 08 00 01 Use these items in a READ ONLY mode to confirm the contents Careless rewriting may cause serious damage to the computer system ID 00 02 00 06 Given value Bell length 03 98 32 5sec 2 1E 3 sec 14 2 sec This is time until bell stops ringing Unit 100 msec Desired Number hex Input Keys Desired Number hex Input Keys 0 0 A Flash 0...

Page 23: ...sing or then press OK V 3 Enter 7 2 6 2 7 6 6 4 Note 7262 7664 PANA SONI see letters printed on dial keys 5 Enter Address 1 6 Enter New Data 1 4 Select Write EEP using or then press or V _ _ _ _ _ _ Set Addr Default Data Set Addr OK New Data Set Addr OK 7 Press a long confirmation beep will be heard OK OK Service Mode Read EEP Write EEP OK 1 Press BACK BACK CLEAR CLEAR Soft keys Volume key Phonebo...

Page 24: ...ting may cause serious damage to the handset Items Address Default Data New Data Possible Adjusted Value MAX hex Possible Adjusted Value MIN hex Remarks Sending Level 07 76 Adjusted value Given value FF D0 2 Receiving Level 07 77 Adjusted value Given value FF D0 3 Battery Low 00 09 70 4 Frequency 00 07 00 08 70 02 ID 00 02 00 06 Given value Desired Number hex Input Keys Desired Number hex Input Ke...

Page 25: ...ription F The data initialized by only F command 0 The data initialized by F and 0 command 1 The data initialized by F 0 and 1 command 2 The data initialized by F 0 1 and 2 command 3 The data initialized by all command F 0 1 2 3 Country Setting Description x Default no specific country setting so revert to default value Address Initial Type Name Description Default value Country Setting 05 86 3 EE...

Page 26: ...t registration to the base unit is cancelled If the handset needs to be registered to the base unit refer to Registering a Handset to a Base Unit in the Operating Instructions If users do not bring the base unit with them the registration procedure has to be done by users themselves 1 5 1 Connect the AC adaptor to the base unit and install the charged batteries into the handset 2 Confirm the hands...

Page 27: ... Check TAM Operation P 39 Power ON Base Unit OK FLOW CHART Check Power OK Playback Pre Message Check Playback Record OK Check Record Range Check the RF part Handset Voice Transmission Check Handset Transmission Handset Voice Reception OK OK OK Check Handset Reception Caller ID Reception Check Caller ID Caller ID Error No voice No voice No charge Not playback Not record Not working NG No link OK Li...

Page 28: ...C adaptor 5 5 V YES Check AC Adaptor Check VDDC 1 2 V Test Point VDDC 2 OK Check Power Supply Circuit NO NO NO NO RSTN Reset High 2 YES Check Reset Circuit Check Xtal CLK 13 824 MHz YES Check X501 Check BBIC Check Power Supply Circuit Reset Circuit Check BBIC IC1 Check F1 is not open Check X1 Is the voltage of BATT 2 3 V more 1 Check the battery and around BATT and BATT are not shorted Is the batt...

Page 29: ...Memory is IC601 BBIC is IC1 1 Refer to Base Unit Main P 77 Check Bell signal OK Check Telephone Line Interface Bell Does the unit catch line YES Check Telephone Line Interface OFF HOOK Check Line In Pin 16 of BBIC Check ICM Recording in Signal Route NO OK Check Auto Disconnect Circuit OK Check Parallel Connection Detection Circuit OK Check BBIC and Flash Memory NO NO Check VDDC 1 2 V Test Point VD...

Page 30: ...ase Unit Is the voltage of two charge contacts about 5 5 V or more OK NO Check Charge Contacts at Base Unit from mechanical point of view in order to check if a bad contact between Base unit and Handset YES Is BBIC IC1 34 high at charge state Check Charge Circuit Check Power of Handset Is Check Power OK NO NO YES Check Charge Circuit of Charger Unit Check Handset Plug in the AC Power source Charge...

Page 31: ...int Base Unit E P 40 Check around Power Supply Circuit Adjust 3 0V voltage to 3 0 V 2 Does Base Unit make link with normal working Handset Check around X501 and RF module and adjust clock frequency 3 NO NO NO NO YES YES Is the voltage of VBAT about 3 0 V 1 Check the RF part Does the RF clock CKM oscillate at 13 824 MHz in Base Unit Test Mode YES Is the voltage of VDDC about 1 2 V 1 Is the voltage ...

Page 32: ... Circuit Reset Circuit Check BBIC IC1 Does Handset make link with Base Unit Correct working unit Check around X1 and adjust clock frequency 2 NO NO NO NO Is the voltage of 1 8V about 1 8 V 1 YES YES YES YES Is the voltage of CP3V about 3 0 V 1 Does the RF clock CKM oscillate 10 368 MHz in Handset Test Mode Handset is OK Check Base Unit YES OK Check the RF part NO NO Adjust 1 8V voltage to 1 8 V Is...

Page 33: ...ar BU 2 2 a Re register regular HS Normal mode to base unit to be checked If this operation fails in some ways the base unit is defective b Re register handset to be checked to regular BU Normal mode If this operation fails in some ways the handset is defective Base unit is defective Handset is defective START Registration of Regular HS to base unit Registration of handset to Regular BU other chec...

Page 34: ... to the each item Note 1 Refer to Check Link P 31 Start Link confirmation Normal 1 Control signal confirmation X tal Frequency confirmation TX confirmation RX confirmation Range confirmation Normal TEST RANGE Check Check BBIC interface parts RF Block BBIC on BU HS P C B Adjust X tal Frequency 1 Check TX Block Check RX Block GOOD 6 2 3 4 5 OK OK OK OK NG NG NG NG NG NG OK OK ...

Page 35: ...U 1 and RXDATA waveform of Regular HS by Digital Oscilloscope 1 Place Regular BU 15 cm away from a checked HS 2 Confirm TXDATA waveform of HS 2 and RXDATA waveform of Regular BU by Digital Oscilloscope 4 RX confirmation Regular HS BU Mode Test TX_Burst Mode BU HS Mode Test RX Mode 1 Place Regular HS 15 cm away from a checked BU 2 Confirm RXDATA waveform of BU 1 and TXDATA waveform of Regular HS by...

Page 36: ... 3 At distance of about 20m between HS and BU Link OK TX Power of the HS is OK No Link TX Power of the HS is NG Range Confirmation RX TEST RX sensitivity check HS BU setting Checked unit High TX power 1 Regular unit Low TX power 1 1 Register Regular HS to BU to be checked 2 Set TX Power of the BU and the Regular HS according to CHART1 3 At distance of about 20m between HS and BU Link OK RX Sensiti...

Page 37: ... registered handsets start ringing press again to stop then repeat this step 4 Handset OK Wait until Base PIN is displayed Enter the base unit PIN default 0000 1 3 0 2 L This number is used by the handset as a reference only V Select a base unit number i OK i i i OK 1 2 All handsets registered to the base unit are displayed L 3 1 3 1 Select the handset you want to cancel V i OK Yes V i OK i OFF ...

Page 38: ... Interface P 13 Note Make sure the format of the Caller ID service of the Telephone company that the customer subscribes to It is also recommended to confirm that the customer is really a subscriber of the service Check MIC of handset Check handset Tx in Signal Route Check speaker of handset Check handset Rx in Signal Route YES Did bell ring Message indicator blinks Check Calling Line Identificati...

Page 39: ... P101 D113 Q111 NO Check IC501 of Base Unit Check around IC501 VDD_PA C507 C475 C477 C479 NO Does the bell sound from SPEAKER Check around SP SP When bell signal coming is there bell sound signal at BBIC IC1 35 37 NO NO YES When bell signal coming is there bell sound signal at SP SP YES Check BBIC IC1 C78 C79 R77 R76 NO Check cable of SPEAKER and resistance value of SPEAKER Check IC601 and BBIC IC...

Page 40: ...point VBAT and GND is 3 0 V 0 2 V IC302 C341 R321 R322 B 3 0 V Supply Confirmation 3 0V 1 Confirm that the voltage between test point 3 0V and GND is 3 0 V 0 02 V 2 Adjust the 3 0 V voltage of 3 0V executing command VDA IC501 C503 C BBIC Confirmation 1 BBIC Confirmation Execute the command getchk 2 Confirm the returned checksum value Connection of checksum value and program number is shown below I...

Page 41: ...at the BER is 1000 ppm Refer to H L Power RAMP Confirmation ANT1 Follow steps 1 to 6 of H 7 Confirm that Power RAMP is matching Refer to H M Audio Check 1 Link with Handset which is connected to Line Simulator 2 Set line voltage to 48 V and line current to 50 mA 3 Input 45 dBm 600 1 kHz to MIC of Handset Measure the Level at Line I F and distortion level 4 Confirm that the level is 3 dBm 5 dB and ...

Page 42: ...h or low Check item O Check item O Items Check Point Procedure Check or Replace Parts A 1 8 V Supply Adjustment 1 8V 1 Confirm that the voltage between test point 1 8V and GND is 1 8 V 0 02 V 2 Execute the command VDD then check the current value 3 Adjust the 1 8V voltage of 1 8V executing command VDD XX XX is the value IC1 Q1 C44 R45 C22 C41 C45 F1 B BBIC Confirmation 1 BBIC Confirmation Execute ...

Page 43: ...n Register to it on Base Unit after measurement IC1 X1 C47 I Transmitted Power Confirmation Short Antenna pattern to GND 1 Configure the DECT tester CMD60 as follows Setting Test mode PP RFPI 0102030405 Traffic Carrier 5 Traffic Slot 4 Mode Loopback RF LEVEL 70 dBm PACKET PP32Z 2 Execute the command sendchar TST 01 02 03 04 05 3 Initiate connection from DECT tester 4 Confirm that the NTP value at ...

Page 44: ...eiving level at SP and SP 5 Confirm that the level is 10 0 dBm 3 dB and that the distortion level is 5 vol Max at SP 8 Load IC1 C78 C79 R76 R77 C98 C99 P Charge Pump 3 0 V Supply Confirmation CP3V 1 Confirm that the voltage between testpoint CP3 0V and GND is 3 0 V 0 3 V C30 C53 C29 Q Charge Pump CP4V Supply Confirmation CP4V 1 Confirm that the voltage between testpoint CP4V and GND is 4 0 V 0 3 V...

Page 45: ...KX TGD322ALB KX TGD323ALB KX TGDA30AZB 10 Disassembly and Assembly Instructions 10 1 Disassembly Instructions 10 1 1 Base Unit ձ Remove the 4 screws to remove the cabinet cover ղ Remove the solders ձ 4 Screws Solders ղ ...

Page 46: ...emove screw to remove the jack holder and the charge case Flip the Main P C Board and unsolder to remove the Main P C Board Remove 3 screws Remove the Operational P C Board Screw Main P C Board Jack Holder Solder Operational P C Board Screw ճ մ ճ մ ճ մ յ յ յ ...

Page 47: ...ic card Ex Used SIM card etc between the cabinet body and the cabinet cover then pull it along the gap to open the cabinet ճ Likewise open the other side of the cabinet մ Remove the cabinet cover by pushing it upward յ Remove the solders Remove the solders to remove the battery terminals ն շ Remove the screw to remove the Main P C board շ մ 2 screws ձ ն Solders Battery terminals ն ...

Page 48: ...48 KX TGD320ALB KX TGD322ALB KX TGD323ALB KZ TGDA30AZB 10 1 3 Charger Unit Remove the solders to remove the 2 charge terminals Remove the cabinet cover ձ Cabinet Cover ղ ղ Solders ղ Charge Terminals ձ ...

Page 49: ...ard is not damaged Fit the heatseal of a new LCD Rubber of Soldering Iron Part No PQZZ430PRB Tip of Soldering Iron Part No PQZZ430PIR Heatweld with the tip of the soldering iron about 5 to 8 seconds in case of 60W soldering iron New LCD 0 2 mm 0 2 mm P C board If interval tolerance between center lines is less than 0 2 mm it is o k Horizontal Interval Tolerance Vertical Interval Tolerance OK NG NG...

Page 50: ...t must be able to measure voltage and current Oscilloscope Frequency counter It must be precise enough to measure intervals of 1 Hz precision 4 ppm Hewlett Packard 53131A is recommended DECT tester Rohde Schwarz CMD 60 is recommended This equipment may be useful in order to precisely adjust like a mass production 11 2 The Setting Method of JIG Preparation Serial JIG cable PQZZ1CD300E PC which runs...

Page 51: ... is an upper compatible JIG Cable 11 2 1 Connections Base Unit Connect the AC adaptor Connect the JIG Cable GND black Connect the JIG Cable RX red and TX yellow Note COM port names may vary depending on what your PC calls it Resistor Old value k New value k R2 22 3 3 R3 22 3 3 R4 22 4 7 R7 4 7 10 1 2 3 Base unit P C board To Serial Port COM port 1 PC URX GND UTX UTX yellow 3 2 3 GND black URX red ...

Page 52: ... PC example D drive 2 Open an MS DOS mode window 3 At the DOS prompt type D for example to select the drive then press the Enter key 4 Type CD 㪳PNZZTG then press the Enter key 5 Type SET_COM X then press the Enter key X COM port number used for the serial connection on your PC 6 Type READID then press the Enter key 䊶If any error messages appear change the port number or 䇭check the cable connection...

Page 53: ...53 R 1 0 3 R104 R 1 1 1 R 1 1 2 R 1 1 3 R114 R 1 2 1 R 1 2 2 R 1 2 3 R124 D 4 7 2 D 4 7 3 R 5 1 0 R 5 1 1 V B A T R321 R322 C 1 0 3 C 1 0 4 R 1 4 2 R144 R 1 4 5 R148 R149 C 1 1 0 C 1 1 2 C113 R 1 5 1 R 1 5 2 R924 R 9 2 5 V D D C TMS R 1 5 8 L 1 R L 1 T C120 R351 C 1 2 1 R 3 5 2 C 1 2 2 R354 R355 R 1 6 4 R 1 6 5 C 5 1 3 C321 C515 C 9 0 2 R A 6 1 1 R371 C141 R 3 7 2 R373 C143 C 1 5 2 C 3 5 1 C167 D ...

Page 54: ...1CD505E change the following values of resistance Then you can use it as a JIG Cable for both TCD300 and TCD500 series It is an upper compatible JIG Cable 11 4 1 Connections Connect the DC Power or Battery to BATT and BATT Connect the JIG cable GND black to GND Connect the JIG cable UTX yellow to UTX and URX red to URX Note COM port names may vary depending on what your PC calls it Resistor Old va...

Page 55: ...to select the drive then press the Enter key 4 Type CD 㪳PNZZTG then press the Enter key 5 Type SET RTX_COM X then press the Enter key X COM port number used for the serial connection on your PC 6 Type READID then press the Enter key 䊶If any error messages appear change the port number or 䇭check the cable connection 䊶If any value appear go to next step 7 Type DOSKEY then press the Enter key Example...

Page 56: ... 3 C P 3 V R10 R 1 1 R 1 2 R 1 3 R 1 5 C P 4 V R 2 0 Q2 Q 3 Q 4 Q 6 Q9 R 2 R 6 R 7 R 8 R 9 R 4 5 R 4 8 R 6 2 R 6 3 S P E A K E R P O W E R R 7 6 R 7 7 C K M 1 8 V C 1 5 G N D C 1 9 I C I C 1 R 8 0 PNLB2432Z KX TGDA30xx PbF REF 2 A GND VBAT DC VOLT METER DC POWER SUPPLY 2 6V Frequency Counter Send command SFR then the frequency output on this TP When measure RF short ANT Short and ANT Short GND wit...

Page 57: ...ting Method of JIG P 50 Items How to download Required adjustment EEPROM IC611 Adjusted parameter data is stored in memory country version batch file default batch file etc 1 Change the address 0001 of EEPROM to AA to download the data 2 Default batch file Execute the command default bat 3 Country version batch file Execute the command TGD32x_EUEX_WW_RevXXX_YYY bat 1 4 Clock adjustment X tal X501 ...

Page 58: ...0_EX_DEF_RevXXX_YYY bat 2 10 Country version batch file Execute the command TGDA30_EX_WW_RevXXX_YYY bat 2 11 Confirm DECT ID written in the label pated plastic bag of FLASH rom 12 Write ID PFPI Write DECT ID Execute the command IDWRITE Refer to 11 2 3 Commands P 52 2 Clock adjustment 3 Battery low confirmation as below Battery Low Confirmation 1 Apply 2 40 V between BATT and BATT 2 Confirm that th...

Page 59: ... Only once at first Select Setting Serial port Initial settings OK 2 Select serial port COM number Select Setting Serial port Setting OK Fill up the COM Options OK Note Once download is successful for a PC this step is unnecessary next time to the PC Setting Serial Port Setting OK Cancel 1 2 3 Setting Serial Port Initial Setting OK Cancel ...

Page 60: ... Execute COM communicator exe again Write program 1 Select Addon ProgramLoader 2 Select Setting Config Fill up the ConfigSettings Note 2 Select Baud Rate as 57600 If write error happens select slower Baud Rate example 19200 3 Select download file 1 2 3 1 2 ...

Page 61: ...isplay 3 Power off the unit then power on 4 Press Download button again 5 Finish download Completed dialog means Download finished successfully It takes more than 20 minutes to download It depends on baud rate If error message is displayed proceed from step 3 again 6 Continuous download Write next unit s software with proceeding from step 3 to Step 5 2 4 ...

Page 62: ...iv Check Point Base Unit I Frequency Offset 20 kHz Check Point Base Unit J RX Sensitivity 1000 ppm Check Point Base Unit K Power RAMP Power RAMP is matching Check Point Base Unit L Item Value Refer to TX Power 19 dBm 25 dBm Check Point Handset I Modulation 350 50 350 50 kHz div Check Point Handset J Frequency Offset 20 kHz Check Point Handset K RX Sensitivity 1000 ppm Check Point Handset L Power R...

Page 63: ... overheat and damage the PCB foil Flux Recommended Flux Specific Gravity 0 82 Type RMA lower residue non cleaning type Note See About Lead Free Solder Pbf Pb free P 5 12 1 2 How to Remove the IC 1 Put plenty of solder on the IC pins so that the pins can be completely covered Note If the IC pins are not soldered enough you may give pressure to the P C board when cutting the pins with a cutter 2 Mak...

Page 64: ...e accuracy of the IC setting with the corresponding soldering foil 2 Apply flux to all pins of the FLAT PACKAGE IC 3 Solder the pins sliding the soldering iron in the direction of the arrow 12 1 4 How to Remove a Solder Bridge 1 Lightly resolder the bridged portion 2 Remove the remaining solder along the pins using a soldering iron as shown in the figure below ...

Page 65: ...Hot Air Desoldering Tool Temperature 608 F 68 F 320 C 20 C 12 2 2 Caution To replace the IC efficiently choose the right sized nozzle of the hot air desoldering tool that matches the IC package Be careful about the temperature of the hot air desoldering tool not to damage the PCB and or IC 12 2 3 How to Remove the Shield Case Note If you don t have special tools ex Hot air disordering tool conduct...

Page 66: ...TGD323ALB KZ TGDA30AZB 12 2 4 How to Install the Shield Case Note If you don t have special tools ex Hot air disordering tool conduct the following operations Shield case s No PNMC1091Z 1 Put the shield case 2 Solder the surroundings ...

Page 67: ...ABCE000009 DRC9113Z0L B1ADNB000003 1 4 8 5 PNWIBD320ALH PNWIAGD320GH C2HBCY000157 Cathode Anode B0ECKM000008 B0EDER000009 C E B B1ACGP000008 3 2 1 4 C0DBEYY00102 B0BC02000015 Anode Cathode Cathode Anode B C C E DSC7003S0L Anode Cathode B3AFB0000370 C B E 1 4 8 5 PNWIADA30EXR B1ADGE000012 UNR9216J0L DSA900100L B1ABGE000011 2SC6054JSL B1ADNB000003 B3ACB0000190 Reverse View Anode Cathode C1CB00003837...

Page 68: ... modified at any time with the development of new technology 13 1 2 Handset Handset Main Notes 1 DC voltage measurements are taken with an oscilloscope or a tester with a ground 2 The schematic diagrams may be modified at any time with the development of new technology Important Safety Notice Components identified by mark have special characteristics important for safety When replacing any of thes...

Page 69: ...69 KX TGD320ALB KX TGD322ALB KX TGD323ALB KX TGDA30AZB Memo ...

Page 70: ... R502 10k R503 10k R504 10k R506 10k VDDC C176 1u TDI TMS TCK TDO ANS_LED Q651 URX1 UTX1 L401 NC L402 NC C476 NC C475 10pF SPP SPN C652 NC C653 NC C654 NC C651 NC C655 NC R651 1 2k R652 1 2k R925 NC RA502 100 1 8 2 7 3 6 4 5 C507 2 2u C513 2 2u 3 0V R924 NC SW1 NC 1 2 GND1 C479 10pF IC501 25 HSMIP 26 MPWR 27 HSSPOUTP 28 LOUT 29 SPOUTN 30 VCCPA 31 SPOUTP 32 PWM1 33 PWM0 47 RXn 48 GND_RF 49 TRSW_p 5...

Page 71: ...680p C102 680p C121 680p C122 680p D101 1 4 3 2 C506 1u C321 1u 5 5V IC302 3 IN 2 OUT1 1 ADJ 4 OUT2 VBAT C342 0 1u VBAT R371 1 R372 1 C103 NC C104 NC R103 R163 39 0 5W GAP 1 2 5 5V C110 0 1u C112 0 1u R104 R167 NC VREF ZA1 1 2 6 7 9 11 3 4 8 10 5 2 1 Q352 Q351 R351 33k 4 5 3 R 5 5V Q353 R352 R355 D901 R373 C902 NC D142 SA102 NC 2 1 SA101 2 1 P101 R322 100 F R151 100k R152 130k D143 NC L101 27n RA5...

Page 72: ...hort ANT1_TP GND R48 390 R8 4 3 3216 LED20 R45 0 1 C70 J68p C71 J68p CHG CHG R62 NC R63 NC UTXS URXS C113 D10p INT OFF VBAT POWER BATT _ BATT _ GND CP4V CP3V LED11 NC B LED12 NC B C69 D10p GND GND C68 D10p CKM 1 8V SHORT1 SHORT2 RA4 NC LED8 NC LED7 LED6 LED4 LED3 LED2 LED5 LED1 R20 30k F1 2 5A R80 NC C94 NC 1 8V CP4V CP3V CP3V MODULE 18 SP 19 GND_5 20 URX 48 GND_18 49 GND_4 50 BELL_LED2 51 GND_19 ...

Page 73: ...73 KX TGD320ALB KX TGD322ALB KX TGD323ALB KX TGDA30AZB Memo ...

Page 74: ...72 JTAG 73 P2_5 PCM_FSC SF RA5 NC STM RST NC 1 A0 2 A1 6 SCL 7 WP 3 A2 8 VCC 4 VSS 5 SDA C46 10pF KIN_1 URX VBAT STB_B CHG_DET SOCp KIN_3 REC STB_A UTX CP4V LCD_SID MIC STB_C MIC ANT SP GND LCD_SCL CHG LCD_RESET SP BELL_LED2 KIN_2 KIN_4 CP3V Battery_ON LCD_CS LCD_LED0 KIN_5 STB_D CHG_CTRL LCD_CD KEY_LED STB_E REC BELL_LED2 LCD_CS KEY_LED LCD_CD LCD_LED0 LCD_RESET LCD_SCL LCD_SID SOCp VBAT SOCn SOC...

Page 75: ...40 CP_C2x 41 CP_C1y 42 CP_VBAT2 43 CP_C2y 44 CP_VOUT1 VBAT VBAT RA7 820 1 2 3 4 RF_TXn RF_TXp RF_RXp C859 10p VBAT2 GND RF_RXn OJ1 OJ2 OJ3 OJ7 CP4V ZA1 1 2 6 7 9 11 3 4 8 10 5 2 1 C862 1 5p IC4 VJ1 8M 1 CS 2 DO IO1 6 CLK 7 HOLD IO3 3 WP IO2 8 VCC 4 GND 5 DI IO0 C31 68p C32 68p C863 1 8p GND CHG SP SP REC REC MIC MIC Battery_ON MICh ANT CP3V CP4V POWER 1 8V GNDA GND SHORT2 SHORT1 GNDA GNDA R26 NC R...

Page 76: ...76 KX TGD320ALB KX TGD322ALB KX TGD323ALB KZ TGDA30AZB Memo ...

Page 77: ...6 R 1 1 7 R 1 1 8 R501 R 5 0 2 R 5 0 3 R 5 0 4 R 5 0 6 R 1 3 1 R 9 0 5 R331 C101 R332 C102 GAP R 1 4 1 C 1 1 5 C 1 1 6 C 5 0 1 C 5 0 2 C503 C 5 0 4 R 1 5 9 C505 C506 C 5 0 7 C508 C509 R 1 6 0 R 1 6 2 R 1 6 3 C510 C511 X501 R 1 6 7 R 1 6 9 C 5 1 6 C 5 1 7 C 5 1 8 H A K _ C L 1 C519 C132 R 1 7 1 5 5 V R 1 7 2 C520 R 1 7 5 C 5 2 1 R 1 7 6 R 1 7 7 C331 C 1 4 2 C 3 4 1 C 3 4 2 C 3 4 3 C 1 6 1 D 1 0 1 C...

Page 78: ... 2 2 R 1 2 3 R124 D 4 7 2 D 4 7 3 R 5 1 0 R 5 1 1 V B A T R321 R322 C 1 0 3 C 1 0 4 R 1 4 2 R144 R 1 4 5 R148 R149 C 1 1 0 C 1 1 2 C113 R 1 5 1 R 1 5 2 R924 R 9 2 5 V D D C T M S R 1 5 8 L 1 R L 1 T C120 R351 C 1 2 1 R 3 5 2 C 1 2 2 R354 R355 R 1 6 4 R 1 6 5 C 5 1 3 C321 C515 C 9 0 2 R A 6 1 1 R371 C141 R 3 7 2 R373 C143 C 1 5 2 C 3 5 1 C167 D 1 1 3 G N D 1 V R E F L401 L 4 0 2 I C 3 0 2 A N T 1 _...

Page 79: ...X TGD323ALB KX TGDA30AZB 14 2 Base Unit Operation 14 2 1 Component View KX TGD320 OPERATION BOARD Base Unit Component View TGD32xH PNLB2429ZA RC 9 1 R E F 1 LOCATOR REPEAT LED901 LED902 DOWN ERASE SKIP UP ANSWER ANSWER1 MSG MSG1 PbF ...

Page 80: ...80 KX TGD320ALB KX TGD322ALB KX TGD323ALB KZ TGDA30AZB Memo ...

Page 81: ...3 C 7 8 C 7 9 C 8 1 C 9 1 C 9 2 C 9 3 C 1 C5 C 6 U R X S U T X S U R X F 1 R E C E I V E R A N T 1 _ T P UTX B A T T _ A N T S h o r t B A T T _ V B A T C 1 1 3 C P 3 V R10 R 1 1 R 1 2 R 1 3 R 1 5 C P 4 V R 2 0 Q2 Q 3 Q 4 Q 6 Q9 R 2 R 6 R 7 R 8 R 9 R 4 5 R 4 8 R 6 2 R 6 3 S P E A K E R P O W E R R 7 6 R 7 7 C K M 1 8 V C 1 5 GND C 1 9 I C 1 R 8 0 PNLB2432Z KX TGDA30xx PbF REF 2 CHG BATTERY GND UTX...

Page 82: ...tom View KX TGDA30 MAIN BOARD Handset Bottom View 0 1 2 3 4 A S T 5 6 7 8 9 L C D L E D 1 L E D 2 L E D 3 L E D 4 L E D 5 L E D 6 L E D 2 0 D O W N R I G H T S P O F F S H A R P U P I N T M I C S O F T _ A S O F T _ C E C O R T A L K A PNLB2432Z KX TGDA30xx PbF REF 2 ...

Page 83: ...ew KX TGDA30 MODULE BOARD Handset Bottom View C22 C29 C30 C31 C32 C33 C41 C43 C44 C45 C46 C47 C52 C53 C55 C56 C57 C59 C69 RA5 RA7 C98 C99 STM C859 C860 C862 C863 C865 C866 JTAG IC1 IC3 CP4V R21 R22 R23 R24 R25 Q1 R26 R1 RST R61 C190 C191 X1 C11 C12 C13 C14 C15 C16 IC4 RA4 PbF R E F 2 PNLB2431Z T G D A T G K A 3 x R 0 A PNLB2431Z T G D A T G K A 3 x R 0 A PbF ...

Page 84: ...oded View and Replacement Parts List 15 1 Cabinet and Electrical Parts Base Unit Note 1 2 This SPACERs are cut from the excess parts of CUSHION LCD No 105 Ref No Figure A 2 6 x 8mm 1 2 3 4 5 6 A PCB1 7 8 9 10 11 13 12 14 15 PCB2 A A A A CUSHION LCD No 105 1 2 1 2 ...

Page 85: ...les route of Panasonic 3 Attach the SPACER No 114 to the exact location described above 4 5 This SPACERs are cut from the excess parts of CUSHION LCD No 105 CUSHION RUBBER STICK IT WITHIN THE FRAMEWORK ON P C B Ref No 2 8 mm B Figure Spacer No 114 Battery cover Put it in the center Stick it along upper rib CUSHION LCD No 105 4 5 4 5 E104 101 102 E102 E101 1 E103 B E107 E106 E105 E108 104 110 105 1...

Page 86: ...86 KX TGD320ALB KX TGD322ALB KX TGD323ALB KZ TGDA30AZB 15 3 Cabinet and Electrical Parts Charger Unit 200 200 1 200 3 200 2 200 4 200 5 ...

Page 87: ...87 KX TGD320ALB KX TGD322ALB KX TGD323ALB KX TGDA30AZB 15 4 Accessories A2 A1 A3 ...

Page 88: ...UBBER PARTS 11 PNHR2086Z GUIDE JACK PS HB 12 K2ECYZ000002 JACK DC Type ERC Solid ERDS Carbon ERJ Chip ERX Metal Film ERG Metal Oxide ER0 Metal Film PQ4R Chip ERS Fusible Resistor ERF Cement Resistor Type ECFD Semi Conductor ECQS Styrol ECUV PQCUV ECUE Chip ECQMS Mica ECCD ECKD ECBT F1K ECUV Ceramic ECQE ECQV ECQG Polyester ECEA ECST EEE Electlytic ECQP Polypropylene Wattage Type Voltage Of Capacit...

Page 89: ... 1000 C342 ECUE1A104KBQ 0 1 C343 F2G0J1020022 1000 C351 ECUV1C105KBV 1 C475 ECUE1H100DCQ 10p C477 ECUE1H100DCQ 10p C479 ECUE1H100DCQ 10p C501 ECUE1A104KBQ 0 1 C502 ECJ1VB0G106M 10 S C503 ECJ1VB0G106M 10 S C504 ECUE0J105KBQ 1 C505 ECJ1VB0G106M 10 S C506 ECUE0J105KBQ 1 C507 ECUV0J225KBV 2 2 Safety Ref No Part No Part Name Descripti on Remarks C508 ECUE1H100DCQ 10p C509 ECUE1H120JCQ 12p C510 ECUE0J10...

Page 90: ... 1 S CAPACITORS C1 EEE0JA221WP 220 C5 ECUV1C104KBV 0 1 C6 ECUV1C104KBV 0 1 C15 ECUE1H390JCQ 39p C19 ECUE1H102KBQ 0 001 C68 ECUE1H100DCQ 10p C69 ECUE1H100DCQ 10p C70 ECUE1H680JCQ 68p C71 ECUE1H680JCQ 68p C72 ECUE1H100DCQ 10p C73 ECUE1H100DCQ 10p C78 ECUE1H222KBQ 0 0022 C79 ECUE1H222KBQ 0 0022 C91 ECUV1C105KBV 1 C92 ECUE0J105KBQ 1 C93 ECUE0J105KBQ 1 C113 ECUE1H100DCQ 10p OTHERS F1 ERBRD2R50X FUSE MI...

Page 91: ... CHARGER UNIT ASS Y without NAME PLATE RTL 200 1 PNKM1609Z1 CABINET BODY PS HB 200 2 PNJT1182Z CHARGE TERMINAL 200 3 PNJJ021001Z JACK MODULAR 200 4 PNKF1280Y1 CABINET COVER PS HB 200 5 PQHA10023Z RUBBER PARTS FOOT CUSHION Safety Ref No Part No Part Name Description Remarks A1 PNLV226AL0Y AC ADAPTOR for Base Unit A2 PQJA10168Z CORD TELEPHONE A3 PNLV233ALKZ AC ADAPTOR for Charger Unit Safety Ref No ...

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