Panasonic KX-TG3531BXB Service Manual Download

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KX-TG3531BXS/KX-TG3531BXB/KX-TG3532BXS/TG3532BXB/KX-TGA351S/KX-TGA351B

12.2. Base Unit Reference Drawing

When connecting the Simulator Equipment for checking, please refer to below.

Note:

(*1) is referred to No.3 of

Check Table for RF part

(P.63).

PQUP11457Z

100

KX-TG3021/22/31/32

PbF

C795

C793

C764

C779

C763

C762

C776

C777

C761

C756

C737

C784

C783

C791

C790

C752

C722

C796

C798

C718

C738

D704

C739

C740

C742

C797

C301

C115

C122

C112

C120

C113

D113

C111

C121

C306

C305

C308

C132

C152

C300

C660

C688

C687

C689

C167

C174

C161

C166

C178

C172

C342

C509

C176

C165

C179

C514

C513

C531

C422

C423

C379

C380

C381

C521

C503

C504

C516

C515

C518

C517

C177

C603

C604

C605

C352

X501

C459

C601

C458

C457

C454

C455

C347

C456

C341

C508

C331

C661

C304

C501

TP_TESTN

R732

R733

R742

R741

R730

R791

RA701

R743

R731

R740

R719

R709

R371

R115

R372

SA101

SA102

SA103

P101

R341

R340

R342

R343

R303

R304

R113

R133

R114

R423

R421

R422

R533

R165

R178

R663

R662

R660

SW661

R171

R167

R166

R172

R175

R176

R661

R509

R453

R460

R454

R459

R517

R604

R603

R605

R602

R591

R592

R594

R593

R132

R131

R153

R152

R134

R154

R380

R111

R112

R122

R151

R308

R121

L705

L711

L709

L361

L501

L300

L371

L472

L473

WBH201

WBH202

L101

L102

IC701

D361

D300

D133

D153

D473

D472

C780

C711

C706

C704

C710

D703

C743

C741

C744

C792

C746

C765

C766

C717

C760

CHARGE-

JOINT1

CN301

CN101

SPP2

SPN2

SPP

NC1

NC2

KEYIN2

SPN

R706

FL701

ANT1

L704

L713

L702

L706

L701

L703

L790

IC300

IC331

IC501

IC601

IC301

Q340

Q111

Q171

TXO

RX1 RX2

INT0

RSSI

BCLK2

JOINT2

HSSPOUT

RA501

RA120

URX2

UVCC

VCC

MIP

MIN

MIC- MIC+

LED677

UTX2

UGND

INT1

DVCC

RST

Q300

KEYS_A

KEYS

KEYS_B

KEYS

KEY

IN3

KEYIN1

INUSE_LED

ANS_LED

2APVCC

MEG_LED

Spectrum analyzer

Oscilloscope

Frequency counter

(*1)

BMC-CLK
(BCK)

DC volt meter

Oscilloscope

INT_1

IC501

Pin77

RSSI
(RS)

OSC

MIC

Oscilloscope

AF volt meter

9.0 V

MIN

MIP

Summary of Contents for KX-TG3531BXB

Page 1: ...nd distribu tion is a violation of law ORDER NO KM40611246CE Telephone Equipment KX TG3531BXS KX TG3531BXB KX TG3532BXS KX TG3532BXB KX TGA351BXS KX TGA351BXB 2 4 GHz Expandable Digital Cordless Answering System Silver Version Black Version for Asia Middle Near East and Other areas ...

Page 2: ...2 KX TG3531BXS KX TG3531BXB KX TG3532BXS TG3532BXB KX TGA351S KX TGA351B ...

Page 3: ... Package IC 68 10 3 How to Replace the LLP Leadless Leadframe Package IC 70 11 Disassembly and Assembly Instructions 72 11 1 Disassembly Instructions 72 11 2 How to Replace the Handset LCD 76 11 3 Antenna soldering work 77 12 Measurements and Adjustments 78 12 1 Things to Do after Replacing IC or X tal 78 12 2 Base Unit Reference Drawing 79 12 3 Handset Reference Drawing 80 12 4 Frequency Table 81...

Page 4: ...ments will refer to standard solder or solder that con tains lead We will use PbF solder when discussing the lead free solder used in our manufacturing process which is made from Tin Sn Silver Ag and Copper Cu This model and others like it manufactured using lead free solder will have PbF stamped on the PCB For service and repair work we suggest using the same type of solder Caution PbF solder has...

Page 5: ...ing Tin Silver and Copper Sn Ag Cu you can also use Tin and Copper Sn Cu or Tin Zinc and Bismuth Sn Zn Bi Please check the manufac turer s specific instructions for the melting points of their products and any precautions for using their product with other materi als The following lead free PbF solder wire sizes are recommended for service of this product 0 3 mm 0 6 mm and 1 0 mm 3 Specifications ...

Page 6: ...ng and receiving frequencies of the Base Unit and Handset are shared in the same frequency The construction of RX TX frequency data is shown below It consists of 4 slots from the Base Unit to the Handset and 4 slots from the Handset to the Base Unit total 8 slots in 10ms By this slot system simultaneous air link and communication between 4 Handsets and the Base Unit can be realized One communicati...

Page 7: ...ms and has four duplex paths so it is possible to perform four duplex communications simultaneously In 1 slot 1 25ms the 10ms of voice data is transmitted Each slot makes every frame frequency hop 100hops sec Although each slot UpLink3 and UpLink4 uses different frequency UpLink3 and DownLink3 use the same frequency 2 Handsets Link Traffic Bearer A link is established between Base Unit and Handset...

Page 8: ...l filter is demodulated into RX DATA then enters DSP IC501 The DSP performs TDD TDMA and ADPCM decoding to convert the RX DATA into the voice signal then it is output to the speaker Transmission The voice signal entering from the microphone is led to DSP IC501 The DSP encodes ADPCM and TDD TDMA with FHSS to TX DATA The TX DATA signal enters IC101 of RF UNIT and is modulated to 2 4 GHz The RF signa...

Page 9: ...9 KX TG3531BXS KX TG3531BXB KX TG3532BXS TG3532BXB KX TGA351S KX TGA351B 4 2 Explanation of Link Data Communication 4 2 1 Calling 4 2 2 To Terminate Communication 4 2 3 Ringing ...

Page 10: ... BELL Q111 LIN LOUT OSC IN RF_PART CID_IN CID_IN IC501 DSP 4 0V CONVERTOR MIN INUSE DETECT 2 INUSE DETECT 1 RECEIVE AMP DCIN 1 DCIN 2 IC331 RESET POWER_DOWN VCCIN VCC VCCA VCCPA INT_1 V_RF INT_1 4 VCC ANSWER_LED IC601 FLASH MEMORY KEYS IC300 Q300 R151 R152 R131 R133 Q171 RSSI SHCTRL RADIO_EN TX_EN RX_EN BCLK SYN_DATA SYN_CLK OSC_IN SYN_EN TXDATA V_RF VPA SI SO CS IN USE_LED MSG_LED SEG3 12 SPN SPP...

Page 11: ...art ANTENNA IC701 XIN TXEN TC_CTRL RSTN RXEN Frac N PLL 2MHz FM det Slicer Serial Interface VCC 2 4GHz Mod Demod Circuit 2 4GHz 2 4GHz MOD_EN SCLK SDIO SLE OSC_IN TX_EN SDATA TX_DATA RX_DATA RSSI SHCTRL RF_RESET RX_EN RX_GAIN DSP VPA VRF FL701 D703 D704 RXGAIN KX TG3531 3532 BLOCK DIAGRAM Base Unit_RF Part ...

Page 12: ...yback of these messages from the Flash Memory DTMF Generator When the DTMF data from the Handset is received the DTMF signal is output Synthesized Voice Pre recorded message The DSP implements synthesized Voice utilizing the built in speech detector and a Flash Memory which stored the vocabulary Caller ID demodulation The DSP implements monitor and demodulate the FSK signals that provide CID infor...

Page 13: ...32BXS TG3532BXB KX TGA351S KX TGA351B 4 5 3 Power Supply Circuit Function The power supply voltage from AC adaptor is converted to the desired voltage of each block Circuit Operation Q300 and IC300 4 0V DCDC Converter IC331 3 3V Regulator ...

Page 14: ...4 KX TG3531BXS KX TG3531BXB KX TG3532BXS TG3532BXB KX TGA351S KX TGA351B 4 5 3 1 Charge Circuit The voltage from the AC adaptor is supplied to the charge circuits The charge is controlled by the handset ...

Page 15: ...rocomputer when it incorporates an AC adaptor Circuit Operation When the AC Adaptor is inserted into the unit then the voltage is shifted by IC331 and power is supplied to the DSP The set starts to operate when VCC goes up to 3 0V or more in the circuit voltage diagram Note 1 The initializing time of the DSP chip is 28ms under normal conditions ...

Page 16: ... T L101 R111 C111 Q111 DSP pin 58 BELL When the CPU DSP detects a ring signal Q141 turns on thus providing an off hook condition active DC current flow through the circuit Following signal flow is the DC current flow T L101 D101 Q141 Q161 R163 D101 L102 P101 R ON HOOK Circuit Q141 is open Q141 is connected as to cut the DC loop current and to cut the voice signal The unit is consequently in an on ...

Page 17: ...ceiving status or OGM transmitting status Circuit Operation The voltage of pin 90 of IC501 is monitored If a parallel connected telephone is put into OFF HOOK status the presence absence of a parallel connection is determined when the voltage changes by 0 2V or more When the set detects the parallel connected telephone is OFF HOOK status the line is disconnected You can enable or disable the Auto ...

Page 18: ...phone con nected in parallel is on hook or off hook by detecting changes in the T R voltage Circuit Operation Parallel connection detection when on hook When on hook Q136 is ON the voltage is monitored at pin 86 of IC501 There is no parallel connection if the voltage is 1 65 V or higher while a parallel connection is deemed to exist if the voltage is lower Parallel connection detection when off ho...

Page 19: ...he telephone using either method of FSK or DTMF The method is chosen according to the exchange of telephone office This unit is available to receive the data with both methods and displays the received data on LCD FSK Frequency Shift Keying format DTMF format It is the method to send the telephone number of calling party with DTMF to the telephone DTMF is sent before the first bell sig nal The dat...

Page 20: ...VCC PDN DSP RESET CHG_CTL CHG_DET RADIO_EN CON_EN SYN_LE2 SYN_OUT SYN_DATA SYN_CLK SYN_LE1 RX_GAIN RX_EN TX_EN SHCTRL RF_RESET RSSI WP CLK DATA KEYSTOROBE_A F KEYIN_1 5 Q521 Q362 Q363 CHARGE CONTROL RESET POWER DOWN REGULATOR MIC SP Headset Jack CN431 Q431 LED561 LED555 556 HEADSET DETECT Monitor SP 3 3V REGULATOR IC382 2 5V REGULATOR LCD KEYS RF part ANT X501 13 824MHz EEPROM BATTERY PA_CONT TX_D...

Page 21: ...F Part ANTENNA IC701 XIN TXEN TC_CTRL RSTN RXEN Frac N PLL 2MHz FM det Slicer Serial Interface VCC 2 4GHz Mod Demod Circuit 2 4GHz 2 4GHz MOD_EN SCLK SDIO SLE OSC_IN TX_EN SDATA TX_DATA RX_DATA RSSI SHCTRL RF_RESET RX_EN RX_GAIN DSP VRF VPA FL701 D703 D704 RXGAIN KX TGA351 BLOCK DIAGRAM Handset_RF Part ...

Page 22: ...1 DSP IC501 Function Battery Low Power down detect circuit Ringer Generation Interface circuit RF part Speaker Mic LED Key scan LCD Headset Initial waves Note 1 The initializing time of the DSP chip is 20ms under normal conditions 4 8 1 2 RF part Mainly voice signal is modulated to RF or it goes the other way 4 8 1 3 EEPROM IC541 All setting data is stored ex ID code user setting Phonebook Caller ...

Page 23: ...23 KX TG3531BXS KX TG3531BXB KX TG3532BXS TG3532BXB KX TGA351S KX TGA351B 4 8 2 Power Supply Circuit Voltage is supplied separately to each block ...

Page 24: ...e battery via D361 and R366 or Q361 The voltage between CHARGE and CHARGE flows R531 Q531 pin38 of IC501 where the charge is detected Then IC501 calculates the battery consumption amount from the previous charge and it controls Q361 Q362 Q363 by pin80 of IC501 until charging is complete When charging is complete the control pattern is switched to Trickle charging form from Operational charging for...

Page 25: ... signal from the headset is input to DSP 95 Also the power for the microphone is supplied from DSP 92 and the power is turned OFF on standby 4 8 6 Reception Signal The voice signal from the Base Unit is output to DSP 98 This signal is led to the headset jack CN431 The signal through the headset jack and the other signal output from DSP 97 drives the speaker When the headset is inserted to the jack...

Page 26: ... TGA351B 4 9 Circuit Operation RF Part General Description RF part includes Transmitter and Receiver functions Digital signals Mainly voice data that come from DSP are modulated and are transmitted On the other hand received signals are demodulated and go out to DSP ...

Page 27: ... 2 4 GHz RX signal from the Antenna is filtered by BPF FL701 and supplied to pin4 of IC701 then demodulated signal RX_DATA comes out from pin 16 At the same time RSSI Received Signal Strength Indicator outputs from pin 14 Reference clock 13 824 MHz from DSP block is supplied to pin 11 of IC701 V_PA and V_RF supply 2 5V regulated voltage Note The exposed GND_PLATE on the bottom of the IC701 supplie...

Page 28: ... from the Antenna is filtered by BPF FL701 and supplied to pin4 of IC701 then demodulated signal RX_DATA comes out from pin 16 At the same time RSSI Received Signal Strength Indicator outputs from pin 14 Reference clock 13 824 MHz from DSP block is supplied to pin 11 of IC701 V_RF supplies 2 5 V regulated voltage V_PA supplies 3 3 V reg ulated voltage Note The exposed GND_PLATE on the bottom of th...

Page 29: ...AC adaptor is supplied to the charge circuits Main charge 180 250mA at the Battery of maximum 7 hours is started soon after the Handset is placed on the Charger Unit Then it changes to Trickle charge to prevent from over charging The route for this is as follows DC pin of CN1 R1 R5 R7 R13 CHARGE pad Handset CHARGE pad DC pin of CN1 ...

Page 30: ...30 KX TG3531BXS KX TG3531BXB KX TG3532BXS TG3532BXB KX TGA351S KX TGA351B 4 11 Signal Route ...

Page 31: ...31 KX TG3531BXS KX TG3531BXB KX TG3532BXS TG3532BXB KX TGA351S KX TGA351B RF part signal route ...

Page 32: ...32 KX TG3531BXS KX TG3531BXB KX TG3532BXS TG3532BXB KX TGA351S KX TGA351B 5 Location of Controls and Components 5 1 Controls 5 1 1 Base Unit 5 1 2 Handset 5 2 Displays 5 2 1 Handset Display Items ...

Page 33: ...S TG3532BXB KX TGA351S KX TGA351B 6 Installation Instructions 6 1 Setting Up the Base Unit 6 1 1 Connecting the AC Adaptor and Telephone Line Cord 6 2 Setting Up the Handset 6 2 1 Connecting the AC Adaptor 6 3 Battery Installation Replacement ...

Page 34: ...34 KX TG3531BXS KX TG3531BXB KX TG3532BXS TG3532BXB KX TGA351S KX TGA351B 6 4 Battery Charge 6 4 1 Battery Level 6 4 2 Panasonic Battery Performance ...

Page 35: ...ings You can customize the unit by programming the following features using the handset To access the features there are 2 methods scrolling through the display menus using the direct commands Mainly the direct command method is used in these operating instructions 7 1 1 Programming by Scrolling through the Display Menus ...

Page 36: ...36 KX TG3531BXS KX TG3531BXB KX TG3532BXS TG3532BXB KX TGA351S KX TGA351B 7 1 2 Programming using the Direct Commands ...

Page 37: ...X TGA351B 7 2 Copying Handset Phonebook Items You can copy one or all of the phonebook items from one handset to another 7 2 1 Copying all items 7 3 Dial Lock For Service Hint If the current password is forgetten enter 726276642 and you will be able to go to step 3 ...

Page 38: ...38 KX TG3531BXS KX TG3531BXB KX TG3532BXS TG3532BXB KX TGA351S KX TGA351B 7 4 Error Messages ...

Page 39: ...39 KX TG3531BXS KX TG3531BXB KX TG3532BXS TG3532BXB KX TGA351S KX TGA351B 7 5 Troubleshooting ...

Page 40: ...40 KX TG3531BXS KX TG3531BXB KX TG3532BXS TG3532BXB KX TGA351S KX TGA351B ...

Page 41: ... KX TG3531BXS KX TG3531BXB KX TG3532BXS TG3532BXB KX TGA351S KX TGA351B 8 Test Mode 8 1 Adjustment and Test Mode Flow Chart 8 1 1 Test Burst Mode for Base Unit Note 1 Refer to Check Table for RF part P 63 ...

Page 42: ...42 KX TG3531BXS KX TG3531BXB KX TG3532BXS TG3532BXB KX TGA351S KX TGA351B 8 1 2 TX CW Mode for Base Unit Note 1 Refer to Check Table for RF part P 63 ...

Page 43: ...43 KX TG3531BXS KX TG3531BXB KX TG3532BXS TG3532BXB KX TGA351S KX TGA351B 8 1 3 RX CW Test Mode for Base Unit Note 1 Refer to Check Table for RF part P 63 ...

Page 44: ...532BXB KX TGA351S KX TGA351B 8 1 4 Test Link Mode for Base Unit Note 1 Refer to TX CW Mode for Handset P 47 If you can not proceed to the next step refer to Registering a Handset P 61 2 Refer to Check Table for RF part P 63 3 for factory use only ...

Page 45: ...TGA351B 8 1 5 Adjustment Mode for Base Unit Cross Reference Check and Adjust Frequency Base Unit P 78 Note 1 Refer to the table below if using Frequency Counter for checking BCK TEST MODE Frequency 1 Channel 13 824 MHz 2400 724512 MHz 30 Hz 5 20 kHz 100 Hz 17 36 kHz p ...

Page 46: ...TG3531BXS KX TG3531BXB KX TG3532BXS TG3532BXB KX TGA351S KX TGA351B 8 1 6 Test Burst Mode for Handset Note 1 LCD displays the Channel number exception default CH00 1ch 2 Refer to Check Table for RF part P 63 ...

Page 47: ...KX TG3531BXS KX TG3531BXB KX TG3532BXS TG3532BXB KX TGA351S KX TGA351B 8 1 7 TX CW Mode for Handset Note 1 LCD displays the Channel number exception default CH00 1ch 2 Refer to Check Table for RF part P 63 ...

Page 48: ...TG3531BXS KX TG3531BXB KX TG3532BXS TG3532BXB KX TGA351S KX TGA351B 8 1 8 RX CW Test Mode for Handset Note 1 LCD displays the Channel number exception default CH00 1ch 2 Refer to Check Table for RF part P 63 ...

Page 49: ... TGA351S KX TGA351B 8 1 9 Test Link Mode for Handset Note 1 LCD displays the Channel number exception default CH00 1ch 2 If can not proceed to the next step refer to Registering a Handset P 61 3 for factory use only 4 Refer to Check Table for RF part P 63 ...

Page 50: ...erence 1 Adjust Battery Low Detector Voltage Handset P 78 Note 2 These are the default values 3 These values may not be fixed depending on the battery strength 4 Refer to the table below if using Frequency Counter for checking BCK TEST MODE Frequency 1 Channel 13 824 MHz 2400 724512 MHz 30 Hz 5 20 kHz 100 Hz 17 36 kHz ...

Page 51: ...ice Mode 9 1 How to Clear User Setting Units are reset to the Factory settings by this operation Erase recorded Voice messages stored Phone numbers Caller list and etc This operation should not be performed for a usual repair 9 1 1 Base Unit Note 1 Telephone line must be connected ...

Page 52: ...1BXS KX TG3531BXB KX TG3532BXS TG3532BXB KX TGA351S KX TGA351B 9 1 2 Handset Note 1 Be sure to short the battery terminals of the Handset with a lead wire etc for 2 seconds for discharge after removing the battery ...

Page 53: ... TGA351S KX TGA351B 9 2 Copying Phonebook Items when Repairing You can copy the handset phonebook to another compatible Panasonic handset This will help to save the original phonebook data which the customer has registered Refer to the following procedures ...

Page 54: ... number of handsets are already registered to the base unit a new handset cannot be registered To register the handset refer to Registering a Handset P 61 To cancel the handset refer to Deregistering a Handset P 61 To copy the handset phonebook refer to Copying Handset Phonebook Items P 37 ...

Page 55: ...7 Check Battery Charge P 58 Check Link P 59 Check the RF part P 60 Check Handset Transmission P 67 Check Handset Reception P 67 Check Caller ID P 67 Note 1 When a user claims that the unit disconnects a call right after the greeting message and no incoming messages can be recorded this symptom can not be reappeared with TEL simulator in the service center In this case try Check Record P 57 item C ...

Page 56: ...2BXB KX TGA351S KX TGA351B 10 1 1 Check Power Cross Reference Power Supply Circuit P 13 Reset Circuit P 15 Note DSP is IC501 1 Refer to Specifications P 5 for part number and sup ply voltage of AC adaptor 2 Refer to Circuit Board Base Unit_Main P 93 ...

Page 57: ...ven if the parallel connected telephone is OFF HOOK the line isn t disconnected D How to change the VOX level It makes easier to detect a small voice caller by raising the sensitivity of VOX level Therefore the recording of TAM is not turned off during a detection Cross Reference Signal Route P 30 Telephone Line Interface P 16 Auto Disconnect Circuit P 17 Parallel Connection Detect Circuit P 18 No...

Page 58: ...3532BXB KX TGA351S KX TGA351B 10 1 3 Check Playback Cross Reference Power Supply Circuit P 13 Note Flash Memory is IC601 DSP is IC501 10 1 4 Check Battery Charge Note 1 Refer to Specifications P 5 for part number and supply voltage of AC adaptor ...

Page 59: ...59 KX TG3531BXS KX TG3531BXB KX TG3532BXS TG3532BXB KX TGA351S KX TGA351B 10 1 5 Check Link Note DSP is IC501 1 Refer to Check the RF part P 60 Cross Reference Check the RF part P 60 ...

Page 60: ...2BXB KX TGA351S KX TGA351B 10 1 6 Check the RF part 10 1 6 1 Finding out the Defective part After All the Checkings or Repairing 1 Re register the checked Handset to the checked Base Unit and Regular HS to Regular BU Note 1 HS Handset 2 BU Base Unit ...

Page 61: ...61 KX TG3531BXS KX TG3531BXB KX TG3532BXS TG3532BXB KX TGA351S KX TGA351B 10 1 6 1 1 Registering a Handset 10 1 6 1 2 Deregistering a Handset 10 1 6 1 3 Deregistering all handsets by the base unit ...

Page 62: ...32BXS TG3532BXB KX TGA351S KX TGA351B 10 1 6 2 RF Check Flowchart Each item 1 6 of RF Check Flowchart corresponds to Check Table for RF part P 63 Please refer to the each item Note 1 Refer to Things to Do after Replacing IC or X tal P 78 ...

Page 63: ... HS BU Mode RX CW Mode 4 HS BU to be checked Mode Test Burst Mode 1 1 Place the Regular HS about 15cm away from the BU 2 Confirm that RSSI of the Regular HS is approximately 2V by Oscilloscope 5 1 Place the HS about 15cm away from the Regular BU 2 Confirm that RSSI of the Regular BU is approximately 2V by Oscilloscope 6 5 RX Sensitivity confirmation Regular HS BU Mode Test Burst Mode 1 HS BU to be...

Page 64: ... 20m between HS and BU Link OK TX Power of the HS is OK No Link TX Power of the HS is NG Range Confirmation RX TEST RX sensitivity check HS BU Mode Test Link Mode 1 1 Register Regular HS to BU to be checked 2 Set BU to Test Link mode 3 Set Regular HS to Test Link mode Set TX Power and RX Sensitivity of the BU and Regular HS by CHART1 At distance of about 20m between HS and BU Link OK RX Sensitivit...

Page 65: ...65 KX TG3531BXS KX TG3531BXB KX TG3532BXS TG3532BXB KX TGA351S KX TGA351B 10 1 6 5 RF DSP Interface Signal Wave Form Test Burst Mode ...

Page 66: ...66 KX TG3531BXS KX TG3531BXB KX TG3532BXS TG3532BXB KX TGA351S KX TGA351B Test Burst Mode ...

Page 67: ...ignal Route P 30 Note When checking the RF part Refer to Check the RF part P 60 10 1 9 Check Caller ID Cross Reference Telephone Line Interface P 16 Calling Line Identification Caller ID P 19 Note Make sure the format of the Caller ID services of the Tele phone company that the customer subscribes to It is also recommended to confirm that the customer is really a subscriber of the service ...

Page 68: ...leaning type Note See About Lead Free Solder PbF Pb free P 4 10 2 2 How to Remove the IC 1 Put plenty of solder on the IC pins so that the pins can be completely covered Note If the IC pins are not soldered enough you may give pressure to the P C board when cutting the pins with a cutter 2 Make a few cuts into the joint between the IC and its pins first and then cut off the pins thoroughly 3 While...

Page 69: ... Check the accuracy of the IC setting with the corresponding soldering foil 2 Apply flux to all pins of the FLAT PACKAGE IC 3 Solder the pins sliding the soldering iron in the direction of the arrow 10 2 4 How to Remove a Solder Bridge 1 Lightly resolder the bridged portion 2 Remove the remaining solder along the pins using a soldering iron as shown in the figure below ...

Page 70: ...tion To replace the IC efficiently choose the right sized nozzle of the hot air desoldering tool that matches the IC package Be careful about the temperature of the hot air desoldering tool not to damage the PCB and or IC 10 3 3 How to Remove the IC 1 Heat the IC with a hot air desoldering tool through the P C board 2 Pick up the IC with tweezers etc when the solder is melted completely Note Be ca...

Page 71: ...Note When placing the IC the positioning should be done very carefully 3 Heat the IC with a hot air desoldering tool through the P C board until the solder on IC bottom is melted Note Be sure to place it precisely controlling the air volume of the hot air desoldering tool 4 After soldering confirm there are no short and open circuits with visual inspection 10 3 5 How to Remove a Solder Bridge When...

Page 72: ...72 KX TG3531BXS KX TG3531BXB KX TG3532BXS TG3532BXB KX TGA351S KX TGA351B 11 Disassembly and Assembly Instructions 11 1 Disassembly Instructions 11 1 1 Base Unit ...

Page 73: ...73 KX TG3531BXS KX TG3531BXB KX TG3532BXS TG3532BXB KX TGA351S KX TGA351B ...

Page 74: ...74 KX TG3531BXS KX TG3531BXB KX TG3532BXS TG3532BXB KX TGA351S KX TGA351B 11 1 2 Handset ...

Page 75: ...75 KX TG3531BXS KX TG3531BXB KX TG3532BXS TG3532BXB KX TGA351S KX TGA351B 11 1 3 Charger Unit ...

Page 76: ...76 KX TG3531BXS KX TG3531BXB KX TG3532BXS TG3532BXB KX TGA351S KX TGA351B 11 2 How to Replace the Handset LCD ...

Page 77: ...2BXS TG3532BXB KX TGA351S KX TGA351B 11 3 Antenna soldering work Preparation PbF Pb free Solder Soldering Iron Tip Temperature of 700 F 20 F 370 C 10 C Note We recommend a 30 to 40 Watt soldering iron Solder the antenna P C board as below ...

Page 78: ...adjust to Adjustment tolelance 30Hz by pressing or key Adjustment Tolerance 13 824MHz 30Hz 5 Press TALK key to write the new frequency factor in EEPROM 6 Turn the power off Then this value is available Cross Reference RX CW Test Mode for Handset P 48 12 1 4 Adjust Battery Low Detector Voltage Handset After Handset s DSP IC501 or EEPROM IC541 replacement Re writing Battery Low voltage to EEPROM is ...

Page 79: ...371 R115 R372 SA101 SA102 SA103 P101 R341 R340 R342 R343 R303 R304 R113 R133 R114 R423 R421 R422 R533 R165 R178 R663 R662 R660 SW661 R171 R167 R166 R172 R175 R176 R661 R509 R453 R460 R454 R459 R517 R604 R603 R605 R602 R591 R592 R594 R593 R132 R131 R153 R152 R134 R154 R380 R111 R112 R122 R151 R308 R121 L705 L711 L709 L361 L501 L300 L371 L472 L473 WBH201 WBH202 L101 L102 IC701 D361 D300 D133 D153 D4...

Page 80: ... IC382 TP_TESTN RA401 MIC A RA403 RA551 1 5 2 4 3 D704 C531 C522 C521 C379 C361 C351 C354 C353 C377 C412 C411 C413 C541 C542 C509 C543 C544 C352 C523 Q521 C524 C505 C506 C433 C439 C417 C594 C503 C414 C415 C416 C526 C508 C525 C514 C515 TXO TE RST SPP SPM C512 C501 C596 C502 C507 C519 C546 C504 CN431 C386 C381 C432 C436 C422 C434 C435 C437 C421 C572 C573 CA574 CA571 C511 C765 C766 C746 C744 C792 C74...

Page 81: ...5 509424 41 2436 589160 2436 399316 42 2437 483008 2437 293164 43 2438 372900 2438 183057 44 2439 266748 2439 076904 45 2440 156641 2439 966797 46 2441 050488 2440 860645 47 2441 940381 2441 750537 48 2442 834229 2442 644385 49 2443 724121 2443 534277 50 2444 617969 2444 428125 51 2445 507861 2445 318018 52 2446 401709 2446 211865 53 2447 291602 2447 101758 54 2448 185449 2447 995605 55 2449 07534...

Page 82: ... be modified at any time with the development of new technology 13 1 2 Handset Schematic Diagram Handset_Main Notes 1 DC voltage measurements are taken with an oscilloscope or a tester with a ground 2 The schematic diagrams may be modified at any time with the development of new technology 13 1 3 Charger Unit Schematic Diagram Charger Unit Notes 1 DC voltage measurements are taken with voltmeter f...

Page 83: ...83 KX TG3531BXS KX TG3531BXB KX TG3532BXS TG3532BXB KX TGA351S KX TGA351B Memo ...

Page 84: ...G 71 T_D_OUT JTAG 72 CHARGE_CTL 79 UCFG1 80 UCFG2 81 UART_TX 82 UART_RX 83 MSG_LED 84 GND 85 PDN 86 DCIN1 87 VREF 88 MIP 89 MIN 90 91 NC 92 GNDA 93 CID_IN 94 CID_IN 95 VCCA 96 LIN0 97 LOUT0 1 GNDPA 2 SPP 3 BCLK 23 RADIO_EN 24 SH_CTRL 25 ANT0 26 GND 27 VCC 28 SYN_EN 48 INT0 49 FLASH_SCK 50 NC 51 NC 52 KEYS_D 53 KEYS_C 73 CHARGE_DET 74 NC 75 INUSE_LED 76 ANS_LED 77 INT1 78 BANK2 98 NC HSOUT 99 VCCPA...

Page 85: ... 9M R152 K0 01 C152 NC R132 NC R153 D361 22V A K 1u C342 CN301 2 1 1 NC1 2 RESET 3 VDET 4 VIN 5 VOUT 6 NC2 7 GND 8 CD CN101 TEL JACK 1 2 22 R171 K0 47 C331 4 7k R142 3216 NC R169 NC C168 SA103 SA102 SA101 NC 2 1 35 47u C300 Q141 B C E Q142 B C E Q156 NC B C E Q161 B C E 25 100u C306 Q111 B C E Q171 B C E Q340 NC B C E D143 NC A K D142 A K D113 A K 6 3 330u C341 1k R343 NC R115 D10p C164 47 R371 47...

Page 86: ... SH_CTRL RF_RSTN BCLK RX_GAIN GND L701 18nH C742 4 7uF 2125 SHIELD NC C766 IC701 2 4G_RF 1 TX 2 GND_ISO1 9 VCC_IF 3 GND_ISO2 4 RX 5 VCC_RF 6 VCC_IF2 7 TESTP 8 TESTN 10 XOUT 11 XIN 12 VCC_BIAS 13 REXT 14 RSSI 15 RSTN 16 RXDATA 17 TC_CTRL 18 VCC_DIG 19 VCC_PLL1A 20 VCC_PLL1B 21 TXEN 22 RXEN 23 VCC_PLL2B 24 VCC_PLL2A 25 RXGAIN 26 PA_RAMP 27 TXMOD 28 SYN_CLK 29 SYN_EN 30 SYN_DATA 31 SYN_OUT 32 VCC_PA ...

Page 87: ...n CHK 1 2 ERASE 1 2 REC 1 2 LOCAT INT 1 2 STOP 1 2 KEYS_D KEYIN2 ANS_LED MEG_LED KEYS_A KEYS_B KEYIN1 NC3 2APVCC KEYS_C KEYIN3 INUSE_LED SPP2 SPN2 SPP SPN DOWN 1 2 UP 1 2 RPT 1 2 SKIP 1 2 ANS 1 2 MSG VM 1 2 NC1 NC2 LED902 1 2 LED903 1 2 LED904 1 2 KX TG3531 3532 SCHEMATIC DIAGRAM Base Unit_Operation NC No Components ...

Page 88: ...GND 10 GND 11 GND 12 GND 13 RST 14 FL_RST 15 FL_DO 16 FL_DI 17 FL_CS 18 BL_LED 19 SYN_OUT 20 TX_DATA 21 PA_CONT 22 SYN_LE2 29 VCC 30 SYN_LE1 31 SYN_CLK 32 SYN_DATA 33 RX_EN 34 TX_EN 35 RX_GAIN 36 RX_DATA 37 NC 38 CHG_DET 39 NC 40 NC 41 NC 42 NC 43 NC 44 DB4 45 DB5 46 DB6 47 DB7 54 NC 55 CI 56 LCD_RS 57 RW_WR 58 E_RD 59 LCDPOW 60 ANT_L1 61 ANT_L2 62 ANT_L3 63 STB_E 64 STB_D 65 STB_C 66 STB_B 67 STB...

Page 89: ...M R376 1 5M R378 D531 NC A K K0 1 C379 K0 1 C377 K6800P C433 D361 1 2 560 R362 NC R435 C417 10uF 6 3V C435 10uF 6 3V Q361 1 3 2 Q531 B C E Q363 B C E Q431 B C E Q362 B C E Q521 B C E Q543 B C E D426 2 1 D427 2 1 D423 2 1 D424 2 1 6800P C414 6800P C415 5600P C416 1k RA401 1 2 3 4 2 2k RA402 1 2 3 4 68 RA403 1 2 3 4 MIC 1 2 NC R432 D412 2 1 D413 2 1 NC C412 NC C413 D10P C427 D10P C437 D10P C438 NC C...

Page 90: ...N_OUT SHCTRL RF_RSTN BCLK RX_GAIN GND L701 18nH C742 4 7uF 2125 SHIELD NC C766 IC701 2 4G_RF 1 TX 2 GND_ISO1 9 VCC_IF 3 GND_ISO2 4 RX 5 VCC_RF 6 VCC_IF2 7 TESTP 8 TESTN 10 XOUT 11 XIN 12 VCC_BIAS 13 REXT 14 RSSI 15 RSTN 16 RXDATA 17 TC_CTRL 18 VCC_DIG 19 VCC_PLL1A 20 VCC_PLL1B 21 TXEN 22 RXEN 23 VCC_PLL2B 24 VCC_PLL2A 25 RXGAIN 26 PA_RAMP 27 TXMOD 28 SYN_CLK 29 SYN_EN 30 SYN_DATA 31 SYN_OUT 32 VCC...

Page 91: ...2BXS TG3532BXB KX TGA351S KX TGA351B 13 7 Schematic Diagram Charger Unit G CP CM DCP DCM CN1 2 1 270 R1 270 R2 270 R3 270 R4 270 R5 NC R6 270 R7 270 R8 270 R9 270 R10 270 R11 270 R12 270 R13 SCHEMATIC DIAGRAM Charger Unit NC No Components ...

Page 92: ...92 KX TG3531BXS KX TG3531BXB KX TG3532BXS TG3532BXB KX TGA351S KX TGA351B Memo ...

Page 93: ...340 R342 R343 R303 R304 R113 R133 R114 R423 R421 R422 R533 R165 R178 R663 R662 R660 SW661 R171 R167 R166 R172 R175 R176 R661 R509 R453 R460 R454 R459 R517 R604 R603 R605 R602 R591 R592 R594 R593 R132 R131 R153 R152 R134 R154 R380 R111 R112 R122 R151 R308 R121 L705 L711 L709 L361 L501 L300 L371 L472 L473 WBH201 WBH202 L101 L102 IC701 D361 D300 D133 D153 D473 D472 C780 C711 C706 C704 C710 D703 C743 ...

Page 94: ...164 R162 R169 R168 C168 R160 R161 D143 D142 CHG R163 R183 R677 C141 C691 C184 C677 C675 C673 C611 C612 FCS FSI FRST FCLK FSO R612 R611 R675 R673 C163 C164 C162 C160 C142 C101 Q143 D101 E E E E E IC612 IC611 RXI RXE TXE BCLK Q141 Q161 Q142 Q156 KEY2 KEY3 TE KEY1 KEYB MIC1 MIN2 MIP2 URX UTX 1 1 4 8 3 5 4 5 PQUP11457Z A PbF KX TG3531 3532 CIRCUIT BOARD Base Unit_Main Flow Solder Side View ...

Page 95: ...C756 C737 C784 C783 C791 C790 C752 C722 C796 C798 C718 C738 D704 C739 C740 C742 C797 TP_TESTN R732 R733 R742 R741 R730 R791 RA701 R743 R731 R740 R719 R709 L705 L711 L709 IC701 C780 C711 C706 C704 C710 D703 C743 C741 C744 C792 C746 C765 C766 C717 C760 R706 FL701 L704 L713 L702 L706 L701 L703 L790 KX TG3531 3532 CIRCUIT BOARD Base Unit_RF Part Component View ...

Page 96: ...1BXB KX TG3532BXS TG3532BXB KX TGA351S KX TGA351B 14 3 Circuit Board Base Unit_Antenna KX TG3021 22 31 32 A A P Q U P 1 1 4 6 6 Z PbF KX TG3531 3532 CIRCUIT BOARD Base Unit_Antenna KX TG3021 22 31 32 P Q U P 1 1 4 6 6 Z P b F ...

Page 97: ...51S KX TGA351B 14 4 Circuit Board Base Unit_Operation 14 4 1 Component View KX TG3531 3532 CIRCUIT BOARD Base Unit_Operation Component View PbF PQUP11459Z KX TG3031 32 LOCAT INT UP SKIP DOWN RPT MSG VM RED BLACK STOP REC CHK ERASE SP A LED904 LED903 ANS LED902 ...

Page 98: ...31BXS KX TG3531BXB KX TG3532BXS TG3532BXB KX TGA351S KX TGA351B 14 4 2 Flow Solder Side View KX TG3531 3532 CIRCUIT BOARD Base Unit_Operation Flow Solder Side View PbF PQUP11459Z WBX01 WBX02 8 1 8 1 KX TG3031H A ...

Page 99: ...596 C502 C507 C519 C546 C504 CN431 C386 C381 C432 C436 C422 C434 C435 C437 C421 C572 C573 CA574 CA571 C511 C765 C766 C746 C744 C792 C741 C743 C780 C717 C760 C711 C706 C710 C704 R531 Q531 R534 R532 R362 R361 R363 R354 R379 R370 MICP MICM R377 R376 BATTP BATTM CHG2 CHG1 R543 R542 R541 R505 R506 R507 R509 R378 R366 R528 R522 R523 R433 C438 R508 R434 R417 PDN VSS1 RX VSS2 VBAT1 TX TDO TDI TMS TCK VBAT...

Page 100: ...er Side View KX TGA351 CIRCUIT BOARD Handset Flow Solder Side View LCD TAPE PbF KX TGA30 R PQUP11462Z SYN_OUT SYN_CLK SYN_EN SYN_DATA LED557 LEFT TALK OFF SP 1 2 3 4 5 6 7 8 9 FLASH HOLD A MIC 0 PAUSE UP DOWN BACK NEXT MENU RIGHT LED555 LED558 LED554 LED552 LED553 LED551 LED556 LED559 LED561 ...

Page 101: ...mponent View C783 C784 C791 C790 C718 C738 C798 C796 C722 C752 C737 C795 C756 C761 C777 C776 C762 C763 C779 C793 C740 C742 C739 C797 C764 R740 R731 R743 R742 R741 R733 RA701 R732 R709 R719 R730 R791 L709 L711 L705 TP_TESTN D704 C765 C766 C746 C744 C792 C741 C743 C780 C717 C760 C711 C706 C710 C704 R706 L790 L703 L701 L704 L713 L706 L702 IC701 FL701 D703 ...

Page 102: ...r Unit 14 7 1 Component View 14 7 2 Flow Solder Side View CIRCUIT BOARD Charger Unit Component View PbF PQUP11464Z PQLV30054 PQJT01 PQHG01 PQHG PQHG PQHG02 PQJT02 CN1 A R5 R8 R13 R4 R3 R2 R1 R7 R10 R9 R12 R6 R11 CIRCUIT BOARD Charger Unit Flow Solder Side View PbF PQUP11464Z PQLV30054 CM CP A DCP DCM ...

Page 103: ...34 RXI D I High Low 35 NC D O 36 NC D O 37 NC D O 38 NC D O 39 NC D O 40 NC D O 41 NC D O 42 NC D O 43 NC D O 44 NC D O 45 NC D O 46 GND GND GND 47 VCC VCC VCC 48 INT0 NC D I O 49 FLASH_ SCK High Middle Low 50 NC D O 51 KEY_STB _E D O 52 KEY_STB _D D O 53 KEY_STB _C D O Active Not 54 KEY_STB _B D O Active Not 55 KEY_STB _A D O Active Not 56 NC LINE_SZ D O 57 NC D O 58 BELL D I OFF ON 59 RLY D O Of...

Page 104: ...5 DOT_LCD_ D5 D O High Low 46 DOT_LCD_ D6 D O High Low 47 DOT_LCD_ D7 D O High Low 48 GND GND GND 49 VCC VCC VCC 50 DOT_LCD_ RESET D O Normal Reset 51 FLASH_SCK D O High Low 52 CI D O Normal 53 NC D O Normal 54 NC D O Normal 55 ANT_LED1 D O Off On 56 DOT_LCD_RS D O Data Instruct 57 DOT_LCD_ RW_WR D O Read Write 58 DOT_LCD_ E_RD D O Active Not 59 DOT_LCD_ POWER_SW D O On Off 60 NC D O Normal 61 NC ...

Page 105: ...105 KX TG3531BXS KX TG3531BXB KX TG3532BXS TG3532BXB KX TGA351S KX TGA351B 15 3 Explanation of IC Terminals RF Part 15 3 1 IC701 ...

Page 106: ...106 KX TG3531BXS KX TG3531BXB KX TG3532BXS TG3532BXB KX TGA351S KX TGA351B 15 4 Terminal Guide of the ICs Transistors and Diodes 15 4 1 Base Unit 15 4 2 Handset ...

Page 107: ...107 KX TG3531BXS KX TG3531BXB KX TG3532BXS TG3532BXB KX TGA351S KX TGA351B 16 Exploded View and Replacement Parts List 16 1 Cabinet and Electrical Parts Base Unit ...

Page 108: ...X TG3532BXS TG3532BXB KX TGA351S KX TGA351B 16 2 Cabinet and Electrical Parts Handset Note 1 This cable is fixed by welding Refer to How to Replace the Handset LCD P 76 2 Attach the spacer No 121 to the exact location described above ...

Page 109: ...109 KX TG3531BXS KX TG3531BXB KX TG3532BXS TG3532BXB KX TGA351S KX TGA351B 16 3 Cabinet and Electrical Parts Charger Unit ...

Page 110: ...110 KX TG3531BXS KX TG3531BXB KX TG3532BXS TG3532BXB KX TGA351S KX TGA351B 16 4 Accessories and Packing Materials 16 4 1 KX TG3531BXS BXB ...

Page 111: ...111 KX TG3531BXS KX TG3531BXB KX TG3532BXS TG3532BXB KX TGA351S KX TGA351B 16 4 2 KX TG3532BXS BXB ...

Page 112: ...112 KX TG3531BXS KX TG3531BXB KX TG3532BXS TG3532BXB KX TGA351S KX TGA351B 16 4 3 KX TGA351BXS BXB ...

Page 113: ...VE PARTS LED LENS IN USE PS HB 5 PQBC10488Z3 BUTTON MESSAGE for KX TG3531BXS for KX TG3532BXS AS HB 5 PQBC10488Z4 BUTTON MESSAGE for KX TG3531BXB for KX TG3532BXB AS HB 6 PQSX10340X KEYBOARD SWITCH for KX TG3531BXS for KX TG3532BXS 6 PQSX10340W KEYBOARD SWITCH for KX TG3531BXB for KX TG3532BXB 7 L0AA02A00072 SPEAKER 8 PQHG10729Z RUBBER PARTS SPEAKER 9 PQHR11303Z GUIDE SP HOLDER PS HB 10 PQHR11276Z...

Page 114: ...42 ERJ2GEJ100 10 R743 ERJ2GE0R00 0 R791 ERJ2GEJ102 1K Ref No Part No Part Name Description Remarks CAPACITORS C101 F1K2J681A006 680P C102 F1K2J681A006 680P C111 F1J2A473A024 0 047 C112 F1J2A473A024 0 047 C113 PQCUV1A684KB 0 68 C120 ECUV1H102KBV 0 001 C121 ECUV1H681JCV 680P S C122 ECUV1H681JCV 680P S C132 ECUV1H103KBV 0 01 C142 ECUV1H103KBV 0 01 C152 ECUV1H103KBV 0 01 C161 EEE1EA100WR 10 C162 ECUV1...

Page 115: ...R KEY ABS HB 108 PQSX10338N KEYBOARD SWITCH for KX TGA351BXS 108 PQSX10338P KEYBOARD SWITCH for KX TGA351BXB 109 PQWE10047Z BATTERY TERMINAL ABS HB 110 PQJT10247Z CHARGE TERMINAL L 111 PQJT10246Z CHARGE TERMINAL R 112 PQHR11198Z GUIDE SP HOLDER ABS HB 113 PQHG10729Z RUBBER PARTS SPEAKER CUSHION 114 L0AA02A00072 SPEAKER 115 PQHS10622Z SPACER SPEAKER NET 116 PQKE10471Y2 COVER EARPHONE CAP 117 PQHR11...

Page 116: ...35 PQCUV0J106KB 10 C437 ECUE1H100DCQ 10P C438 ECUE1H100DCQ 10P Ref No Part No Part Name Description Remarks C501 ECUE1H100DCQ 10P C502 ECUE1H100DCQ 10P C503 ECUE0J105KBQ 1 C504 ECUE1A104KBQ 0 1 C506 ECUE1A104KBQ 0 1 C508 PQCUV0J106KB 10 C511 EEE0GA331WP 330 C512 ECUE1C103KBQ 0 01 C514 PQCUV0J106KB 10 C515 ECUE1A104KBQ 0 1 C521 ECUE1C103KBQ 0 01 C522 ECUE1A104KBQ 0 1 C524 ECUE1A104KBQ 0 1 C525 ECUE...

Page 117: ...0 R8 ERDS2TJ271 270 R9 ERDS2TJ271 270 R10 ERDS2TJ271 270 R11 ERDS2TJ271 270 R12 ERDS2TJ271 270 R13 ERDS2TJ271 270 OTHERS E201 PQJT10200Z CHARGE TERMINAL E202 PQHG10584Z SPACER RUBBER Ref No Part No Part Name Description Remarks A1 PQLV203BXZ AC ADAPTOR for Base Unit A2 PQJA10075Z CORD TELEPHONE A3 PQKL10084Z2 STAND WALL MOUNT PS HB A4 PQQX15835Z INSTRUCTION BOOK for English 1 A5 PQQW15601Z LEAFLET...

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