Panasonic EY3544-U1 Service Manual Download Page 9 | Manualshive

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Panasonic EY3544-U1 Service Manual Download Page 9

6 REPLACEMENT PARTS LIST

NOTE:

*B=only available as set
*C=available individually

Ref.No.

Part No.

Part Name & Description

Remarks

Per Unit

1

WEY3544K6708

SCREW

*C

M5*18

4

2

WEY3544S1168

BLADE CLAMP BLOCK

1

3

WEY3544K0228

SHOE

1

4

WEY3544H3648

INSULATED RUBBER BOOT

1

5

WEY3544K6278

SCREW

M4*10

1

6

WEY3544K0478

SLEEVE

1

7

WEY3544K1168

INNER PLATE

1

8

WEY3544K1178

LOCK PLATE

1

9

WEY3544K1558

SHOE LOCK LEVER

1

10

WEY3544K6398

HEXAGONAL HEAD BOLT

M8*25

1

11

WEY3544K6428

HEXAGONAL NUT

M4

1

12

WEY3544S1768

GEAR CASE BLOCK

1

13

WEY3544L9388

TAPPING SCREW

*C

5*35

4

14

WEY3544L4628

MOTOR ROTOR ASSEMBLY

1

15

WEY3544L6218

SCREW

*C

M4*12

2

16

WEY3544L0478

BAFFLE PLATE

1

17

WEY3544L9668

TAPPING SCREW

*C

4*60

2

18

WEY3544L1188

STATOR

1

19

WEY3544K0538

MOTOR HOUSING

1

20

WEY3544K0558

HOLDER CAP

*B

(2PCS/PK)

2

21

WEY3544L4638

CARBON BRUSH

*B

(2PCS/PK)

2

22

WEY3544L4368

BRUSH HOLDER

1ST

23

WEY3544K3078

HOUSING AB SET

1

24

WEY3544L0178

SPRING

1

25

WEY3544Y3568

RELEASE LEVER

1

26

WEY3544L6208

SCREW

M3*8

1

27

WEY3544L0088

SWITCH FRAME

1

28

WEY3544K9218

TAPPING SCREW

*C

4*18

7

29

WEY3544L2568

HEAT SINK

1

30

WEY3544L0208

HOLDER PLATE

1

31

WEY3544Y2008

SWITCH

1

-

WEY3544K8108

OPERATING INSTRUCTIONS

1

**Battery Pack, and Tool Case are available as an optional accessory.
See the nearest sales dealer for details.
***For replacement parts of charger, see the charger service manual.
Charger complete set is available as an optional accessory. See the nearest sales dealer for details.

9

EY3544-U1

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Summary of Contents for EY3544-U1

Page 1: ... 6 2003 Matsushita Electric Works Ltd All rights reserved Unauthorized copying and distribution is a violation of law EY3544 U1 4 TROUBLESHOOTING GUIDE 7 5 EXPLODED VIEW 8 6 REPLACEMENT PARTS LIST 9 Reciprocating Saw SPECIFICATIONS CONTENTS Page Page ORDER NO PTD0310U42C1 F16 ...

Page 2: ...1 SCHEMATIC DIAGRAM 2 EY3544 U1 ...

Page 3: ...ever 2 Remove the shoe lock lever and loosen the hexagonal head bolt NOTE Make sure not to lose a hexagonal nut M4 where located inside of the shoe lock lever Ref No 1B Procedure 1A 1B Removal of the insulated rubber boot 1 Wind the insulated rubber boot down started from the motor side NOTE The insulated rubber boot may not pull off due to scratched badly inside of the hook 3 EY3544 U1 ...

Page 4: ...Removal of the blade clamp block 1 Loosen four screws M5X18 where tightening on the gear housing Ref No 1D Procedure 1A 1B 1D Removal of the housing 1 Loose seven housing screws 4X18 2 Open the housing B 3 Take out the motor with gear case assembly from the housing A 4 EY3544 U1 ...

Page 5: ... Loosen four tapping screws 5X35 tighten the gear case 3 Pull out the gear case assembly from the motor housing Ref No 1F Procedure 1A 1B 1D 1E 1F 1C Removal of the gear case block 1 Loosen two screws M4X12 and pull out the rotor assembly 2 Follow the procedure 1C NOTE Greasing No 1 grease about 10g into the gear for reassembly 5 EY3544 U1 ...

Page 6: ...Press fit the lead wires into the lead guide A 3 Press fit the lead wires into the lead guide B 4 Insert the carbon brushes 5 Tighten the holder caps Ref No 1B Procedure 1A 1B Attachment of the switch 1 Check the lead wires whether they are mounted in the proper position NOTE Make sure they are not set on the screw bosses or over the housing ribs 6 EY3544 U1 ...

Page 7: ...een following terminals Replace switch 1 Inspection of the switch operated contact FET block When switch handle is depressed all the way There should be 0Ω between A D and between B C when switch lever is set to forward side 2 Inspection of the brake When switch handle is not depressed There should be 0Ω between A B OK CHECK CARBON BRUSH NO Replace carbon 1 The condition of carbon brush brushes Th...

Page 8: ...5 EXPLODED VIEW 8 EY3544 U1 ...

Page 9: ...WEY3544L0478 BAFFLE PLATE 1 17 WEY3544L9668 TAPPING SCREW C 4 60 2 18 WEY3544L1188 STATOR 1 19 WEY3544K0538 MOTOR HOUSING 1 20 WEY3544K0558 HOLDER CAP B 2PCS PK 2 21 WEY3544L4638 CARBON BRUSH B 2PCS PK 2 22 WEY3544L4368 BRUSH HOLDER 1ST 23 WEY3544K3078 HOUSING AB SET 1 24 WEY3544L0178 SPRING 1 25 WEY3544Y3568 RELEASE LEVER 1 26 WEY3544L6208 SCREW M3 8 1 27 WEY3544L0088 SWITCH FRAME 1 28 WEY3544K92...

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