・
Reset input
10ms
or more
INPUT SIGNAL CONDITIONS
9
●
Conditions for the discharge halt input and the reset input are as follows.
Note: Repeat control with 'DSC OFF' input should be 1Hz or less.
Note that the continuous discharge for 2 sec. or more is required for stable detection of check
output. (CHECK). In case of using with the continuous discharge for less than 2 sec. again
and again, confirm the check output (CHECK) with the continuous discharge for 2 sec. or
more when maintenance is carried out.
・
Discharge halt input
Low
Open
10ms
or more
RESET
(Start-up input)
Low
Open
DSC OFF
(Low input)
0.5 sec.
or more
CONNECTION
7
●
●
●
Use the optional series connection set (
ER-VWAR80
) for series connection (One
set per unit is required). The maximum No. of the connectable units is 5 (Including
this unit). When using the units in series connection, fit the end connector on the
connector for series connection of the unit connected to the end. Even if only one
unit is used, fit the end connector on the connector for series connection.
Fit the air inlet fitting (enclosed with the series connection set) after taking the sealing
cap off with a hexagonal wrench. The tightening torque should be 0.5N
・
m or less.
Note that the gasket is fit in the air inlet. Be sure to tighten the fitting with the gasket.
When using the units in series connection, make sure that the air pressure around
the air inlet of each unit is appropriate.
Take care that when using the products in series connection, the applied air pressuredrops
gradually unit by unit. (The volume of the drop depends on the connected tube length.)
Symbols...D
1:
Reverse supply polarity protection diode
D
2,
D
3:
Input protection diode
Z
D1
, Z
D2
,
Z
D3:
Surge absorption zener diode
Tr
1
,
T
r2
,
T
r3:
NPN output transistor
or
Discharge halt input
Low (0V): Discharge halt
High (Open): Discharge allowed (Operation starts)
Reset input
I
n the state that operation is stopped due to an
error detection, open 0V of the power supply from
short-circuit state to cancel ERROR.
Non-voltage contact or NPN open-collector transistor
Nozzle
Nozzle
*1
Internal circuit
Users'circuit
D
1
(Brown) +V
[+
V
]
[
0V
]
[
F.G.
]
24V DC
+
-
Sensor circuit
(Violet) Reset input
(Pink) Discharge halt input
*1
*1
(Green / Yellow) F.G.
(White)
Discharge state output
(Blue) 0V
5V
5V
Terminal No. of the power supply / I/O connector
Color code of the connection cable
Load
Load
Load
(Black) Error output
(Orange) Check output
T
r2
Z
D2
50mA max.
T
r1
Z
D1
50mA max.
T
r3
4.7k
Ω
4.7k
Ω
D
2
D
3
Z
D3
50mA max.
1
2
3
4
5
6
7
8
9
Connector for series connection (9-way)
In case of use solely, be sure to fit the
end connector (optional).
●
Connector pin arrangement
Power supply / I/O connector
Connector for series connection
①②③④⑤⑥⑦⑧
1 2 3 4 5 6 7 8 9
Connection cable
(Accessory)
End connector
(Accessory)
Power supply / I/O connector (8-way)
Air inlet fitting [Enclosed with the series connection
set (
ER-VWAR80
) (Optional) (1 pc./set)]
Cable for series connection
Enclosed with the series
connection set (
ER-VWAR80
)
(Optional) (1 pc./set)
Connector for series connection (9-way)
Air tube (
φ
6mm)
(Please arrange separately)
Sealing cap
OPERATION MATRIX
10
The air monitor function is to monitor the supplied air pressure. If the air pressure falls less
than 0.02MPa approx., the discharge from the needle stops and the indicator lights up. If
the air pressure rises again after the pressure fall was detected, discharge starts again.
The air monitor function always check the air pressure and independent from the other functions
(ERROR, CHECK or the discharge halt input). Thus, even in the state that the discharge was
stopped by another function, if the air pressure falls, the air monitor indicator (orange) lights up.
In the state that the discharge from the needle stops, such as when the air pressure fall is detected
or while the discharge halt input is input etc., CHECK and ERROR detection function do not operate.
The discharge halt input is invalid in error state. CHECK function doesn't operate as well.
When the discharge from the needle stops due to the air monitor function, the discharge
halt input or ERROR detection function, the detection result by CHECK function is erased.
The detection is carried out again when the discharge from the needle restarts.
Remove the cause of error, and then reset the unit. In case the cause of error has not been
removed, the unit goes into the error state again.
In order to reset the unit in error state, turn the power off and on again.
In case the discharge from the needle is controlled in the state that air is supplied, CHECK
may be output temporarily due to a transitional state of the discharge phenomenon.
However, the charge removal capability remains the same.
Notes: 1)
2)
3)
4)
5)
6)
7)
8)
Opera-
t i o n
s t a t e
N.O.
N.C.
N.C.
Red
Orange
Check
Discharge
state
Error
Output
ON
OFF
ON
ON
OFF
OFF
OFF
ON
Green
Green
Orange
Power
(POWER)
Discharge
(DSC)
Error
(ERROR)
Air monitor
(AIR) (Note 1)
Check
(CHECK)
Indicators (
:
Light up,
:
OFF)
Normal (with air)
Normal (without air)
OFF
ON
OFF
ON
ON
OFF
OFF
OFF
OFF
(Maintained)
(Maintained)
ON
OFF
ON
ON
(Allowed)
(Maintained)
(Maintained)
(Maintained)
Discharge halt input
Error
Check
Reset input
Discharge
through
n e e d l e
Corona
discharge
TROUBLE SHOOTING
12
・
・
Make sure that the supply voltage is within the specifications.
Make sure that the air pressure is not lower than the specified
value (0.05MPa) around this product.
Make sure that the air tube is inserted to the air inlet fitting firmly.
・
・
・
・
・
Make sure that the supply voltage is within the specifications.
Check the tip of the discharge needle for chip and contamination, and make
sure that the discharge needle unit is mounted properly on the main body.
If the CHECK indicator (orange) lights up even after cleaning the
discharge needle, also check the nozzle part for contamination.
Make sure that the nozzle is mounted properly.
Make sure that the applied air pressure is within the specifications.
Check whether the F.G. terminal is connected.
Air is not
supplied
Air pressure
drops
Nozzle is
loose
Discharge
needle is dirty
Discharge
needle is worn
F.G. is not
connected
Condensation
Air monitor
("AIR")
indicator(oran
ge) lights up
Remedy
Cause
problem
・
・
Make sure that the supply voltage is within the specifications.
Abnormal discharge is possible.Turn off the power supply, check the tip of the
discharge needle for chip and contamination, and make sure that the discharge
needle unit is mounted properly on the main body. Also, check the inside of the
nozzle for foreign objects, and make sure that the nozzle is mounted and
installed properly.
・
Check that the cause of 'CHECK' or 'ERROR' is removed.
Cause is not
removed
Condensation
Foreign part
F.G. is not
connected
Nozzle is loose
Doesn't go back to
normal state by reset
Always be sure to turn off the power before checking the discharge part.
WARNING
MAINTENANCE
11
●
●
If dirt, such as dust, etc., is stuck on and around the discharge needle or inside
the nozzle depending on the environment of use, the charge removal effect
deteriorates. Clean those areas periodically, as a reference, once a week.
However, when using this product in the environment exposed to too much dust,
be sure to clean up the discharge needle frequently.
The discharge needle is a part having a product life time. It is recommended that
the needle should be replaced, as a reference, after 10,000 hours in use. When
the needle is replaced, replace the discharge needle unit (optional).
●
●
Make sure to turn off the applying air and the power supply while inspection,
cleaning or maintenance is carried out.
Before loosening the nozzles for maintenance etc., be sure to stop applying air.
Otherwise, the discharge needle unit may be flew by the air pressure.
WARNING
Procedure for cleaning and replacing the discharge needle nit
①
②
③
Unscrew the discharge needle counterclockwise.
Remove dirt on and around the discharge needle, inside the
nozzle and inside the tube fit in the nozzle with a cotton bud
soaked in absolute alcohol. Particularly, clean inside the tube
fit inside the nozzle and around the discharge needle
thoroughly such that any dirt or grease doesn't remain there
(refer to the right figure), or the charge removal capability
may deteriorate. Remove / fit the discharge needle along the
guide groove on the air outlet of the main body.
After cleaning, screw the nozzle clockwise. Tighten the
nozzle by hand till it stops and then confirm that the nozzle
doesn't move. If the nozzle is not tightened enough, the
charge removal capability may deteriorate or the nozzle may
come off.
(ER-VW)
Discharge
needle unit
Nozzle
Guide groove
Guide
Front view of
discharge needle unit
(
(
(
(
Cross-section view
of nozzle
Tube fit inside
the nozzle
Clean the shaded area
8
I/O DIAGRAM
Check
("CHECK")
indicator (orange)
Error
("ERROR")
indicator (red)
●
http://panasonic.net/id/pidsx/global
PRINTED IN JAPAN
© Panasonic Industrial Devices SUNX Co., Ltd. 2016
Overseas Sales Division (Head Office)
2431-1 Ushiyama-cho, Kasugai-shi, Aichi, 486-0901, Japan
Phone: +81-568-33-7861 FAX: +81-568-33-8591
About our sale network, please visit our website.
●
●
The models listed under “
SPECIFICATIONS
” come with CE
Marking.
As for all other models, please contact our office.
Contact for CE
Panasonic Marketing Europe GmbH Panasonic Testing Center
Winsbergring 15, 22525 Hamburg,Germany
3
INTENDED PRODUCTS FOR CE MARKING
13
●
This product complies with CSA and UL standards, and has been certified by TUV SUD.
CSA/UL compliant product
14