3
INPUT AND OUTPUT CIRCUIT DIAGRAM
4
MOUNTING
●
Be sure to turn off the power before carrying out angle adjustment for this
product, otherwise accidents or problems with operation may occur.
٨
If installing this product directly to the enclosure, use M3 screws. (M3 screws
should be arranged separately.)
٨
If using the
ER-QMS1
(optional mounting bracket), use the screws provided with
the mounting bracket.
٨
If using SUNX mounting bracket or screws other than the
ER-QMS1
, do not use
screws which are longer than 10 mm, otherwise they may cause damage to
internal parts when fastened.
٨
Tightening torques are 0.5 N
・
m for M3 screws and 1.2 N
・
m or less for M4 screws.
٨
If using several of these products alongside each other, leave a space of 50 mm
or more between each product, otherwise product performance may be adversely
affected.
[If installing this product directly to the enclosure]
[If using the
ER-QMS1
(optional mounting bracket)]
5
OPTIONS
6
CARE AND MAINTENANCE
●
Be sure to turn off the power before carrying out cleaning and maintenance.
●
The discharge needle has a sharp point, so be very careful when cleaning the
needle.
●
After long periods of use, dirt may adhere to the discharge needles, the area
around them and the filter. If these areas are not cleaned, charge removal
performance will drop and accidents or problems with operation may occur.
Therefore they should be periodically cleaned (discharge needles: about once
���������������������������������������
INSTRUCTION MANUAL
Static Remover Ultra-compact Fan Ionizer
ER-Q
CMJE-ERQ No.0031-24V
Thank you very much for using Panasonic products. Please read this
Instruction Manual carefully and thoroughly for the correct and optimum use
of this product. Kindly keep this manual in a convenient place for quick
reference.
WARNING
٨
Never use this product with a device for personnel protection.
In case of using devices for personnel protection, use products which meet laws
or standards, such as OSHA, ANSI or IEC etc., for personnel protection applicable
in each region or country.
٨
�����������������������������������������������������������������������������
combustible items being present.
٨
��������������������������������������������������������������������������������
about once a month), otherwise optimum charge removal performance may not be
�������������������������������������������������
٨
If this product is used in an airtight room, ozone emitted from this product may be
detrimental. Therefore, in order for this product to be used in an airtight room, be
sure to keep the room ventilated.
٨
Do not direct ionized air toward the face. Ozone may cause irritation to places
such as the nose and throat.
٨
������������������������������������������������������������������������������������
discharge needle, or injuries may result.
٨
Be sure to ground the frame ground (F.G.) terminal, otherwise electric charge
removal may not be reliable.
٨
Take care not to let any foreign objects get into the fan air inlet, otherwise
accidents or operating problems may occur.
1
OUTLINE
٨
This is a static charge remover which utilizes ion generation by means of corona
discharge.
٨
It has a compact shape, so that it can be positioned either vertically or horizontally.
٨
It is equipped with an automatic stop function which operates when the discharge
needle unit has been removed.
2
PART DESCRIPTION
Ion air outlet
Discharge needle unit
58
65
52
60
3.5
29
33
3.5
Filter cover
Alarm indicator
(red)
2-�3.5 mm
mounting hole
Discharge indicator
(green)
Power switch
Fan speed control
(Note 1)
�3.7 mm cable
Connector 5559-08P
manufactured by MOLEX
2-M3 screws (depth 10 mm) (Note 2)
25.4
19.8
5.5
Notes: 1) Fan speed control
This is set to MAX fan speed at the time of shipment from the factory.
Use a precision screwdriver (-) to adjust the fan speed.
2) Screw threads exclusive for SUNX mounting brackets. Do not use them in mounting with
other products.
�����������������������������������������������������������������������������������������
mounting holes.
٨
Description of indicators
Discharge indicator (DSC) ... Lights during discharge
(when ions are being generated)
Alarm indicator (ALARM) ... Lights when discharge error or discharge checking
occurs, blinks when fan error occurs.
9
SPECIFICATIONS
Item
Type
Fan type ionizer
Model No.
ER-Q
Charge removal time
1.5 sec. approx. (Note 1)
Ion balance
±10 V or less (Note 1)
Power supply voltage
24 V DC ±10 %
Power consumption
200 mA or less
Discharge method
High-frequency AC method
Discharge output voltage
±2 kV approx.
Max. fan speed
6.4 m/s (Note 1)
Max. fan volume
0.2 m
3
/min
Output
(CHECK, ALARM)
NPN transistor/open collector
��������������������������
��Applied voltage: 30 V DC or less (between output terminal and 0 V)
�����������������������������������������������������������
Output operation
Check: On when discharge check (Note 2) detected
Off at all other times
Error: Off when discharge error or fan error (Note 2) detected
On at all other times
Short-circuit protection
Incorporated
Indicators
DSC
Green LED (Lights up during normal discharge)
ALARM
Red LED (Lights up during discharge checking and when
discharge error (Note 1) detected, blinks when fan error (Note 1)
detected)
Ozone generation amount
0.02 ppm or less (Note 1)
Ambient temperature
0 to + 50°C (No dew condensation) / Storage temperature: -10 to + 65°C
Ambient humidity
35 to 65% RH (No dew condensation) / Storage temperature: 35 to 65% RH
Vibration resistance
10 to 150 Hz frequency, 0.75 mm amplitude in X, Y and Z
directions for two hours each
Material
Enclosure: PBT Discharge needle: Tungsten
Grounding method
C (capacitor) grounding
Weight
110g approx. (main unit only)
Accessories
٨
Wiring connector: 1 set
[Manufactured by MOLEX: Housing (5557-08P), Terminal (5556T)]
Notes: 1) Representative value at 100 mm from directly in front of fan outlet, maximum fan speed
�������������������������
2) Discharge check: Drop in discharging status detected.
Discharge error: Abnormal discharge detected.
Fan error: Fan operating problem detected.
10
CAUTIONS
٨
This product has been developed / produced for industrial use only.
٨
Do not use this product for any purpose other than charge removal and dust removal.
٨
���������������������������������������������������������������������������������
otherwise operating problems or damage may occur. In addition, the operating life
�����������������������������������������������
٨
Never disassemble, repair or modify this product, otherwise operating problems or
accidents may occur.
٨
Do not dispose of this product by burning it, otherwise it may explode or toxic
fumes may be generated.
٨
This product generates ozone, so be sure to provide adequate ventilation if using
����������������������
٨
Do not run the wires together with high-voltage lines or power lines or put them in
the same raceway. This can cause malfunction due to induction.
٨
Be sure to turn off the air and the power supply before carrying out any cable
connection or inspection work. If this is not done, operating problems, damage or
electric shocks may occur.
٨
After connecting the cables, check that the connections are correct before turning
on the power. If the cables are connected incorrectly, operating problems or
accidents may occur.
٨
Verify that the supply voltage variation is within the rating.
٨
It takes approximately 2 seconds after the power is turned on before the fan
operation stabilizes. To ensure proper charge removal performance, do not use
���������������������������������������������
٨
Do not turn the power back on immediately after it has been turned off, otherwise
operating problems or accidents may occur. In addition, the operating life of the
��������������������������������������������������������������������������������
the power back on again.
٨
Do not use any cables which have any damage (such as splitting or cracking),
otherwise operating problems or accidents may occur.
٨
Avoid using the product in places where there are high levels of steam or dust in
the air or where it might be directly exposed to water, oil or welding spatter.
٨
Do not touch the discharge needle with hard objects such as tools. If the discharge
���������������������������������������������������������������������������������
and moreover operating problems or accidents may occur.
٨
������������������������������������������������������������������������������������
with operation may occur.
٨
��������������������������������������������������
٨
����������������������������������������������������������������
٨
Secure the main unit properly when setting up. If the main unit is not correctly
secured or if it is subjected to intermittent vibrations or impacts, accidents or
problems with operation may occur.
٨
����������������������������������������������������������������������������������
fan air intake, otherwise accidents or problems with operation may occur.
٨
Use cables with a cross-section of 0.15 mm
2
or more and a length of less than
30 m. Furthermore, keep the cables as short as possible to avoid the possibility of interference.
٨
If this product ceases functioning or is no longer required, dispose of it according
to appropriate local waste disposal regulations.
M3 screw
Spring washer
Flat washer
●
The discharge needles are consumable parts. If the discharging performance is
not restored after the discharge needles have been cleaned, it is recommended
that you replace the whole discharge needle unit (option). It is recommended that
you replace the discharge needle unit after about 10,000 hours of operation.
[Cleaning and replacement procedure for discharge needle unit]
Ԙ
Follow the procedure given below to remove the discharge needle unit from the main unit.
ԙ
Use a cotton swab or similar moistened in alcohol to clean the discharge needles
and the areas around them.
If the needles are particularly dirty, use a brush (such as a toothbrush) moistened
with alcohol to rub them clean, and then use a cotton swab to wipe them.
A commercially-available ultrasonic cleaner can also be used for cleaning. (Immerse
the discharge needle unit into the cleaning tank to clean them.)
Ԛ
Insert the tabs of the discharge needle unit into the two slots in the main unit, slide
the discharge needle unit sideways to install it to the main unit until a click is heard.
[Discharge needle unit removal procedure]
* Do not touch the interior of the main unit when removing and installing the discharge
needle unit, otherwise accidents or problems with operation may occur.
* Do not apply any more force than is necessary when removing and installing the
discharge needle unit, otherwise the discharge needle unit may become damaged.
����������������������������������������������
���������������������������������������������������������������
7
OPERATION MATRIX
Indicator
(O: Lit,
٨
: Off, : Blinking)
Output
Discharge
operation
Fan
operation
Discharge
(DSC)
Alarm
(ALARM)
Check
Error
Green
Red
Normal open Normal closed
Normal
٤
٨
OFF
ON
ON
ON
Discharge check
٤
٤
ON
ON
ON
ON
Discharge error
٨
٤
OFF
OFF
OFF
OFF
Fan error
٨
OFF
OFF
OFF
OFF
* Once an error has been detected, the error status will be maintained until the power
is turned off and back on again.
* Eliminate the cause of the error before turning the power back on again.
* If the cause of the error has not been eliminated, the error will occur again.
8
TROUBLESHOOTING
●
Be sure to turn off the power before checking the discharge unit or the fan unit.
Problem
Probable cause
Remedy
Discharge check
Discharge
٤
Alarm
٤
Dirty discharge
needle
Wear
Condensation
F.G. not
connected
・
Check that the power supply voltage is within the
usable
range.
・
Turn off the power and check that the tips of the
discharge
needles are not worn or dirty and that the discharge
needle unit is correctly installed to the main unit.
・
If the alarm indicator remains lit even after the discharge
needles have been cleaned, check for any dirt around
the discharge needles also.
・
Check that the F.G. terminal is securely connected to the round.
Discharge error
Discharge
٨
Alarm
٤
Foreign object
obstruction
Condensation
F.G. not
connected
・
Check that the power supply voltage is within the usable
range.
・
There may be an abnormal discharge. Turn off the
power and check that the discharge needles are not
dirty or broken and that the discharge needle unit is
correctly installed to the main unit.
・
If the alarm indicator remains lit even after the discharge
needles have been cleaned, check for any dirt and
foreign objects around the discharge needles also.
・
Check that the F.G. terminal is securely connected to the ground.
Fan error
Discharge
٨
Alarm
Fan intake
covered
Filter blocked
Foreign object
obstruction
・
������������������������������������������������������
・
Check if there are any foreign objects inside the product.
* Indicators (
٤
: Lit,
٨
: Off,
: Blinking)
* The M3 and M4 screws are included with the
ER-QMS1
.
Ԙ
Install bracket 1 to the main unit with the M3 screws.
ԙ
Install bracket 2 to the main unit with the M4 sems screws, and then use the M4 screw
mounting holes to install to the enclosure.
Ԙ
ԙ
2-M3 screw
(depth 10 mm)
M3 sems screw
Bracket 1
M4 screw
mounting hole
M4 sems screw
Bracket 2
g
AC adapter
Model No.
Details
Model No.
Details
Model No.
Details
Model No.
Details
Model No.
Details
g
Replacement discharge needle unit
Unit with tungsten needles
g
Replacement air filter
5-piece air filter set
g
Cable with connectors
Cable length 2 m
Cable length 5 m
g
Mounting bracket
Mounting bracket for air
direction adjustment
IN: 100 to 240 V AC, 50/60 Hz, 40 VA
OUT: 24 V DC, 750 mA
ER-VAPS1
ER-QANT
ER-QFX5
ER-QCC2
ER-QCC5
ER-QMS1
1
Hook your finger into the slot in the
discharge needle unit and slide the
unit in the direction shown in the
illustration until a click is heard.
2
After this, you can pull the
discharge needle unit toward you
to remove it.
1
2
24 V DC
±10
Ċ
30 V
DC MAX
D
1
Tr
1
ZD
1
D
2
Load
COM (+)
50 mA MAX
(Black) Error output
Tr
2
ZD
2
D
3
Load
COM(-)
50 mA MAX
(Orange) Check output
(Green) F.G.
(Brown) +24 V
(Blue) 0 V
Internal circuits
User’s circuits
Main circuit
D
1
: Power supply reverse connection
protection diode
D
2
, D
3
: Output protection diodes
ZD
1
, ZD
2
: Surge voltage absorption Zener diodes
Tr
1
, Tr
2
: NPN output transistors
Connector pin layout diagram
Terminal no. Terminal name
Lead wire color
0 V
COM (-)
N.C. (Not used)
F.G.
24 V
COM(+)
Check output
Error output
Blue
Green
Brown
Orange
Black
Front view
Ԙ
Turn the filter cover in the direction shown in the illustration to align the * marks.
ԙ
Remove the filter cover and the filter from the
ER-Q
main unit.
Ԛ
Remove the filter from the filter cover, and remove any dust and dirt adhering to the filter. If the
filter is extremely dirty, wash it in water. If washing the filter in water, let it dry thoroughly before
using it again.
ԛ
Install the filter and the filter cover to the
ER-Q
main unit.
* If the filter is used while it is still wet, accidents or problems with operation may occur.
* If the filter cannot be cleaned, replace it.
* Be careful not to let any foreign objects get inside the main unit when removing and installing the
filter.
ޓԘ
ԙ
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PRINTED IN JAPAN
© Panasonic Industrial Devices SUNX Co., Ltd. 2012
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Phone: +81-568-33-7861 FAX: +81-568-33-8591
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