Panasonic EP1022-U1 Service Manual Download | Manualshive

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EP1022-U1

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Summary of Contents for EP1022-U1

Page 1: ... 75mm Back rolling width tapping width Narrow Approx 3 5 16 in 85mm Wide Approx 4 5 16 in 110mm Massage heads up down travel Approx 23 1 16 in 600mm Regional back rolling Automatic repetition within approx 4 12 16 in 120mm range Shoulder position adjustment 5 steps Automatic shut off Approx 15 min Dimensions H x W x D Not reclined and leg rest retracted 41 11 32X34 41 64X40 35 64 in 1050X880X1030m...

Page 2: ... operations 10 8 Massager up down detection gear adjustment method 12 9 Removing the massage block 13 10 Disassembly massager and assembly 17 11 Cord arrangement of the connecting cord for power supply and the connecting cord for controller 25 12 Arranging massage block lead wires 26 13 Disassembly instruction Cosmetic part and chair construction 27 14 Other 36 15 Trouble shooting 39 16 Exploded v...

Page 3: ...1 1 Massage lounger 1 Components identification 3 EP1022 U1 ...

Page 4: ...1 2 Controller 4 EP1022 U1 ...

Page 5: ...ncreases Width adjustment Neck to waist Massage range width 3 5 16 in or 4 5 16 in 85mm or 110mm Intensity adjustment Tapping 45mm wide adjustability where massage heads push out toward body as intensity increases Others 15mm wide adjustability where massage heads push out toward body as intensity increases 2 Massage range movement range of massage wheels 2 1 Upward massage Downward massage Kneadi...

Page 6: ... the power 3 Turning on the power Timer When the Start reset button is pushed a timer begins to prevent overuse After approximately 15 minutes time expires and the massage wheel goes into strage position 6 EP1022 U1 ...

Page 7: ...4 Required tools 7 EP1022 U1 ...

Page 8: ...5 Actual wiring diagram 8 EP1022 U1 ...

Page 9: ...set LED lights up When replacing the Main Circuit PCB the use time is counted to zero because the use time is memoried in Main Circuit PCB When pushing Start reset button the operation returns to normal mode Display method Display it by utilizing LEDs of controller Time display of 5 5115 hours possible To read the each operation function After reading the total use time and push the following butt...

Page 10: ...Massager operation and belt motion 7 Motion of the clutch and belt based on various massager operations Massager operation and clutch motion 10 EP1022 U1 ...

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Page 12: ...hown in the Figure Unless the massager has been mounted horizontally an abnormal sound or problem may occur 5 Move it up to the highest position until the massager stops by setting the controller manual operation UP DOWN button to UP 6 Peeping into the square hole of the back frame check the position of the massager to adjust One thread of the up down detection gear gives a stroke change of 4mm Wh...

Page 13: ... remove the back cushion 2 Unzip the rear cover fastener from the bottom of left side 3 Pull the chair down backward and cut insulated ties and remove the plastic clip 9 Removing the massage block 9 1 Removing the rear cover 13 EP1022 U1 ...

Page 14: ...owest position by setting the controller manual operation up down button to DOWN and then turn clockwise the up down clutch hex nut M6 see Figure to move to the position where the Pinion A and B block is visible from the back frame When the massager fails to move up and down turn clockwise the hex nut M6 of up down clutch The massager can be moved by attaching the hex socket ø10 for nut 6 mm to a ...

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Page 17: ...ager from the chair please work with the connector cord removed 10 1 Removing the motor 1 Remove the cable tie medium and remove the motor lead wire connector white 2 Remove the massage belt tapping belt and intensity adjustment belt 3 Remove the motor fitting set screw A to D and remove the motor 17 EP1022 U1 ...

Page 18: ...e the Pro tektite cover for eccentric link set screws P and Q with a spanner and remove the Pro tektite cover for eccentric link 9 In this state the tapping shaft assembly and guide plate for motor gear box can be removed 10 Remove the guide plate for gear box 11 Remove the guide plate for motor set screws and remove the guide plate for motor Caution for assembling the pro tektite cover for eccent...

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Page 21: ...nnector color 10 3 Removing the gear box 1 Perform removal of steps 1 to 11 of 10 2 Removing the tapping shaft assembly 2 Remove one screw and the Capacitor 3 Remove the transformer set screw and remove the transformer and remove the base for transformer set screw R to T and remove the base for transformer 4 Remove the gear box screws U to X 5 After removing the screws the massage clutch up down c...

Page 22: ...e massage clutch hex nut so that the massage width is at its minimum 3 Remove the up down shaft bolt of the pinion B block with the box driver and remove the pinion B block 4 Remove the pipe bearing and remove the Massage position plate Take care not to break the Massage position plate 5 Press down the Spring cover toward gear box and keeping press and remove the Fastening spring for shaft Remove ...

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Page 24: ...oves up and down and the massager may detach from the chair If the up down shaft bolt has been excessively tightened the bolt head may shear Tighten the up down shaft bolt of pinion A and pinion B while controlling the torque 10 5 3 Assembly instruction of an ellipse gear 1 Put the grease WEP001W8927 on the intermediate gear shaft and insert it in the center hole of the intermediate gear block And...

Page 25: ...wo cords on the hole of the Guide plate for gear box by using a small cable tie 7 Set two cords to the Cord wire D and install and fix them on the Main frame 8 Grasp white mark on the Connecting cord for power supply by the Fitting B and then fix them on the Main frame 9 Put the edge of the Cord wire D on two cords and bind them together by using a small cable tie 10 Bind two cords with the Back f...

Page 26: ...12 Arranging massage block lead wires EP1022 U1 26 ...

Page 27: ...om the right and left under pipe Please be careful of setting direction of the rear head rest guide as shown figure 3 Detach the magic fastener on back side of ottoman 4 Remove the seat cushion assy from the ottoman pipe 13 Disassembly instruction Cosmetic part and chair construction 27 EP1022 U1 ...

Page 28: ... Detach the plastic clip on safety flap from matte 2 Remove eight screws connecting massage wheel cover and back frame 3 Detach the plastic clip on top of back frame 13 2 Massage Wheel Cover 28 EP1022 U1 ...

Page 29: ...ting the under cover and the right and left under pipe 3 Cut the insulated tie as shown figure 4 Remove nine screws fixing the under cover to the right and left under pipe And remove two screws from the floor guide and take out the floor guides 5 Remove staples connecting the under cover to the blow cushion left at inside of the power source switch block 13 3 Under Cover 29 EP1022 U1 ...

Page 30: ...6 Unhook the under cover and remove the under cover 30 EP1022 U1 ...

Page 31: ... two screws connecting the caster with the right and left under pipe and take off two casters Cut three insulated ties and remove two floor guides 2 Pull out the caster cover 13 4 Caster Pipe Cover 31 EP1022 U1 ...

Page 32: ... the chair 2 Remove two screws and pull out the power source switch block Take off the connector of power supply and remove screw connecting the grounding lead wire 3 Remove screws and pull out the power source sw bracket If required to replace the fuse after second step pull out the fuse holder and replace the fuse inside 13 5 Power Source Switch Block 32 EP1022 U1 ...

Page 33: ...1 Pull the reclining lever and remove two plastic rivet by using flat driver as shown figure 2 Remove the reclining wire 3 Take off the reclining lever from the chair 13 6 Reclining Lever 33 EP1022 U1 ...

Page 34: ...ng 2 Remove two snap pins and take off the link support pin and hinge pin M8X34 5 and then remove the link B 3 Remove a screw on ottoman lever and slide the side ring stopper B toward inside 4 Remove the ottoman lever from the bracket on the upper member 34 EP1022 U1 ...

Page 35: ...take off the hinge pin M8X43 2 Remove the pneumatic spring Be careful that the back frame will fall down when removing the pneumatic spring When disassembling hold the back frame for safety and preventing from any damage of the back frame 35 EP1022 U1 ...

Page 36: ...g Check all operations with the massage block operation test switch Check that the massage block operates using the controller Check that the massage block operates loaded i e sit in the chair and check Upon finishing repairs when placing the chair make sure that it has enough space to fully recline There should be more than 40cm between the wall and the chair when in the upright position 36 EP102...

Page 37: ...14 3 Q A 37 EP1022 U1 ...

Page 38: ...14 4 Instructions for trouble shooting in response to a customer s claim 38 EP1022 U1 ...

Page 39: ...15 Trouble shooting 39 EP1022 U1 ...

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Page 42: ...16 Exploded view 42 EP1022 U1 ...

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Page 47: ...CIRCUIT BOARD W COMPONENT 1 30 WEP573L6627 SCREW Cup S 4 6 1 2 31 WEP1800L0697 CORD WIRE D 1 32 WEP790L0529 MASSAGE MECHANISM COVER 1 33 WEP1010L0598 COVER CLIP 1 34 WEP596K0457 SCREW 1 2 35 WEP596L1128 INTENSITY ADJUSTMENT BELT 1 36 WEP1022L4058 DRIVE PIPE ASSEMBLY 1 37 WEP2000L4357 DRIVE PIPE 1 38 WEP2010L5217 POLY SLIDER RING 1 39 WEP2010L5527 FITTING B 1 40 WEP2000L1467 UP DOWN GEAR 1 41 WEP57...

Page 48: ...CHER 1 113 WEP1010K3378 FLOOR GUIDE 1 4 114 WEP1010K0898 REAR HEAD REST GUIDE 1 4 115 WEP1022K1558 RECLINING LEVER 1 116 WEP1010K3468 PLASTIC RIVET 1 2 117 WEP1010L1218 RECLINING WIRE 1 118 WEP1010L0328 MATTE Aromat 1 119 WEP1010L0918 COIL SPRING 1 8 120 WEP1022L1248 OTTOMAN PIPE 1 121 WEP1022K1568 LEG LEVER 1 122 WEP1022K4988 LINK B 1 123 WEP1022L0918 OTTOMAN RECEIVING SPRING 1 124 WEP1022L0008 B...

Page 49: ... 12 166 WEP1010L6558 HEX BOLT M6X12 1 2 167 WEP569K9047 TAPPING SCREW K3 10 1 2 168 WEP755L9107 SCREW K2 6 1 2 169 WEP752H0867 LINK SUPPORT PIN 1 170 WEP752H0877 HINGE PIN D 1 2 171 WEP560F0907 HINGE PIN M8X43 1 2 172 WEP1800L0927 HINGE PIN M8X34 5 1 173 WEP004W8507 CABLE TIE L 8 1 14 174 WEP004W8527 CABLE TIE L 7 1 7 175 WEP001Y8967 GREASE EMD110 176 WEPGP1 GREASE SHELL RA WEP1022L8100 OPERATING ...

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