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Summary of Contents for CS-XZ20XKEW

Page 1: ...in serious injury or death PRECAUTION OF LOW TEMPERATURE In order to avoid frostbite be assured of no refrigerant leakage during the installation or repairing of refrigerant circuit CAUTION R32 REFRIGERANT This Air Conditioner contains and operates with refrigerant R32 THIS PRODUCT MUST ONLY BE INSTALLED OR SERVICED BY QUALIFIED PERSONNEL Refer to Commonwealth State Territory and local legislation...

Page 2: ...tration demonstrates the correct electrical works for both type A Single Connection B Multiple Connection Please refer to the provided Installation Instructions for the detailed procedures for connecting cables to Indoor Unit 3 2 S1 Colour of wires connection cable Terminals on the indoor unit Terminals on the outdoor unit L 1 N Power supply cord Terminals on the isolating devices Disconnecting me...

Page 3: ... Motor Operation 82 14 4 Airflow Direction 83 14 5 Quiet Operation Cooling Mode Cooling Area of Dry Mode 86 14 6 Quiet Operation Heating 86 14 7 Powerful Mode Operation 87 14 8 Timer Control 87 14 9 Sleep Mode Operation 87 14 10 Auto Restart Control 88 14 11 Indication Panel 89 14 12 nanoeTM X Operation 89 14 13 Mild Dry Cooling Operation 91 14 14 Wireless LAN Control 91 15 Operation Control For M...

Page 4: ...4 Specifications designs and contents in this Service Manual are subject to change without notice 22 Exploded View and Replacement Parts List 185 22 1 Indoor Unit 185 22 2 Outdoor Unit 194 ...

Page 5: ...g child may climb up to outdoor unit and cross over the handrail causing an accident 3 Do not use unspecified cord modified cord joint cord or extension cord for power supply cord Do not share the single outlet with other electrical appliances Poor contact poor insulation or over current will cause electrical shock or fire 4 Do not tie up the power supply cord into a bundle by band Abnormal temper...

Page 6: ...ation or service confirm there is no leakage of refrigerant gas It may generate toxic gas when the refrigerant contacts with fire 24 Ventilate if there is refrigerant gas leakage during operation It may cause toxic gas when the refrigerant contacts with fire 25 Be aware that refrigerants may not contain an odour 26 This equipment must be properly earthed Earth line must not be connected to gas pip...

Page 7: ...temperature control please set it to 700 20 F 370 10 C Pb free solder will tend to splash when heated too high about 1100 F 600 C 12 Do not touch the sharp aluminum fins or edges of metal parts If you are required to handle sharp parts during installation or servicing please wear hand glove Sharp parts may cause injury 13 Tighten the flare nut with torque wrench according to specified method If th...

Page 8: ...ed representative shall regularly check the alarms mechanical ventilation and detectors at least once a year where as required by national regulations to ensure their correct functioning 8 A logbook shall be maintained The results of these checks shall be recorded in the logbook 9 In case of ventilations in occupied spaces shall be checked to confirm no obstruction 10 Before a new refrigerating sy...

Page 9: ...erant detector prior to and during work to ensure the technician is aware of potentially flammable atmospheres Ensure that the leak detection equipment being used is suitable for use with flammable refrigerants i e non sparking adequately sealed or intrinsically safe In case of leakage spillage happened immediately ventilate area and stay upwind and away from spill release In case of leakage spill...

Page 10: ...nts Do not apply any permanent inductive or capacitance loads to the circuit without ensuring that this will not exceed the permissible voltage and current permitted for the equipment in use Intrinsically safe components are the only types that can be worked on while live in the presence of a flammable atmosphere The test apparatus shall be at the correct rating Replace components only with parts ...

Page 11: ...late and create a hazardous condition when charging and discharging the refrigerant To avoid fire or explosion dissipate static electricity during transfer by grounding and bonding containers and equipment before charging discharging 9 Decommissioning Before carrying out this procedure it is essential that the technician is completely familiar with the equipment and all its details It is recommend...

Page 12: ... suitable for the recovery of flammable refrigerants In addition a set of calibrated weighing scales shall be available and in good working order Hoses shall be complete with leak free disconnect couplings and in good condition Before using the recovery machine check that it is in satisfactory working order has been properly maintained and that any associated electrical components are sealed to pr...

Page 13: ...door Noise H L QLo dB A 37 24 19 Power Level dB A 53 Outdoor Noise H L QLo dB A 45 Power Level dB A 60 Heating Capacity kW 0 75 2 80 4 00 BTU h 2560 9550 13600 kcal h 650 2410 3440 Running Current A 2 80 Input Power W 160 620 940 COP CLASS A COP W W 4 69 4 52 4 26 BTU hW 16 00 15 40 14 47 kcal hW 4 06 3 89 3 66 ErP Pdesign kW 2 1 Tbivalent C 10 SCOP W W 4 8 Annual Consumption kWh 613 Class A Power...

Page 14: ...nput Power W Output Power W 40 Speed Hi Cool rpm 760 Heat rpm 740 Moisture Removal L h Pt h 1 3 2 7 Indoor Airflow QLo Cool m min ft min 5 94 210 Heat m min ft min 6 10 215 Lo Cool m min ft min 7 23 255 Heat m min ft min 7 87 278 Me Cool m min ft min 9 48 335 Heat m min ft min 10 44 369 Hi Cool m min ft min 11 70 415 Heat m min ft min 13 00 460 SHi Cool m min ft min 12 70 449 Heat m min ft min 13 ...

Page 15: ...ing Maximum C F 24 18 Minimum C F 15 16 1 Cooling capacities are based on indoor temperature of 27 C Dry Bulb 80 6 F Dry Bulb 19 0 C Wet Bulb 66 2 F Wet Bulb and outdoor air temperature of 35 C DRY BULB 95 F Dry Bulb 24 C Wet Bulb 75 2 F Wet Bulb 2 Heating capacities are based on indoor temperature of 20 C Dry Bulb 68 F Dry Bulb and outdoor air temperature of 7 C Dry Bulb 44 6 F Dry Bulb 6 C Wet B...

Page 16: ...L QLo dB A 39 25 19 Power Level dB A 55 Outdoor Noise H L QLo dB A 46 Power Level dB A 61 Heating Capacity kW 0 80 3 40 4 80 BTU h 2730 11600 16400 kcal h 690 2920 4130 Running Current A 3 20 Input Power W 160 700 1 18k COP CLASS A COP W W 5 00 4 86 4 07 BTU hW 17 06 16 57 13 90 kcal hW 4 31 4 17 3 50 ErP Pdesign kW 2 4 Tbivalent C 10 SCOP W W 5 2 Annual Consumption kWh 646 Class A Power Factor 95...

Page 17: ...ut Power W Output Power W 40 Speed Hi Cool rpm 820 Heat rpm 780 Moisture Removal L h Pt h 1 5 3 2 Indoor Airflow QLo Cool m min ft min 5 94 210 Heat m min ft min 6 10 215 Lo Cool m min ft min 7 71 272 Heat m min ft min 8 68 306 Me Cool m min ft min 10 28 363 Heat m min ft min 11 57 409 Hi Cool m min ft min 12 70 450 Heat m min ft min 14 10 500 SHi Cool m min ft min 13 66 482 Heat m min ft min 15 1...

Page 18: ...Maximum C F 24 18 Minimum C F 15 16 1 Cooling capacities are based on indoor temperature of 27 C Dry Bulb 80 6 F Dry Bulb 19 0 C Wet Bulb 66 2 F Wet Bulb and outdoor air temperature of 35 C DRY BULB 95 F Dry Bulb 24 C Wet Bulb 75 2 F Wet Bulb 2 Heating capacities are based on indoor temperature of 20 C Dry Bulb 68 F Dry Bulb and outdoor air temperature of 7 C Dry Bulb 44 6 F Dry Bulb 6 C Wet Bulb ...

Page 19: ...H L QLo dB A 42 28 19 Power Level dB A 58 Outdoor Noise H L QLo dB A 48 Power Level dB A 63 Heating Capacity kW 0 80 4 00 5 50 BTU h 2730 13600 18800 kcal h 690 3440 4730 Running Current A 4 10 Input Power W 180 900 1 46k COP CLASS A COP W W 4 44 4 44 3 77 BTU hW 15 17 15 11 12 88 kcal hW 3 83 3 82 3 24 ErP Pdesign kW 2 8 Tbivalent C 10 SCOP W W 5 2 Annual Consumption kWh 754 Class A Power Factor ...

Page 20: ...put Power W Output Power W 40 Speed Hi Cool rpm 850 Heat rpm 850 Moisture Removal L h Pt h 2 0 4 2 Indoor Airflow QLo Cool m min ft min 4 83 171 Heat m min ft min 4 98 176 Lo Cool m min ft min 7 50 265 Heat m min ft min 9 71 343 Me Cool m min ft min 10 02 354 Heat m min ft min 12 23 432 Hi Cool m min ft min 12 70 450 Heat m min ft min 14 70 520 SHi Cool m min ft min 13 65 482 Heat m min ft min 15 ...

Page 21: ...Maximum C F 24 18 Minimum C F 15 16 1 Cooling capacities are based on indoor temperature of 27 C Dry Bulb 80 6 F Dry Bulb 19 0 C Wet Bulb 66 2 F Wet Bulb and outdoor air temperature of 35 C DRY BULB 95 F Dry Bulb 24 C Wet Bulb 75 2 F Wet Bulb 2 Heating capacities are based on indoor temperature of 20 C Dry Bulb 68 F Dry Bulb and outdoor air temperature of 7 C Dry Bulb 44 6 F Dry Bulb 6 C Wet Bulb ...

Page 22: ...o dB A 43 31 25 Power Level dB A 59 Outdoor Noise H L QLo dB A 49 Power Level dB A 64 Heating Capacity kW 0 80 5 30 6 80 BTU h 2730 18100 23200 kcal h 690 4560 5850 Running Current A 6 40 Input Power W 190 1 44k 1 86k COP CLASS A COP W W 4 21 3 68 3 66 BTU hW 14 37 12 57 12 47 kcal hW 3 63 3 17 3 15 ErP Pdesign kW 3 6 Tbivalent C 10 SCOP W W 4 2 Annual Consumption kWh 1200 Class A Power Factor 98 ...

Page 23: ...er W Output Power W 40 Speed Hi Cool rpm 850 Heat rpm 880 Moisture Removal L h Pt h 2 4 5 1 Indoor Airflow QLo Cool m min ft min 7 87 278 Heat m min ft min 9 16 323 Lo Cool m min ft min 9 64 340 Heat m min ft min 11 41 403 Me Cool m min ft min 12 21 431 Heat m min ft min 13 34 471 Hi Cool m min ft min 14 40 510 Heat m min ft min 15 40 545 SHi Cool m min ft min 15 43 545 Heat m min ft min 16 40 579...

Page 24: ...C F 24 18 Minimum C F 15 16 1 Cooling capacities are based on indoor temperature of 27 C Dry Bulb 80 6 F Dry Bulb 19 0 C Wet Bulb 66 2 F Wet Bulb and outdoor air temperature of 35 C DRY BULB 95 F Dry Bulb 24 C Wet Bulb 75 2 F Wet Bulb 2 Heating capacities are based on indoor temperature of 20 C Dry Bulb 68 F Dry Bulb and outdoor air temperature of 7 C Dry Bulb 44 6 F Dry Bulb 6 C Wet Bulb 42 8 F W...

Page 25: ...rgeless length m 20 20 20 30 30 Additional gas amount over chargeless length g m 15 15 15 20 20 Note Available Remarks for CU 2Z35TBE CU 2Z41TBE CU 2Z50TBE 1 At least two indoor units must be connected 2 The total nominal cooling capacity of indoor unit that will be connected to outdoor unit must be within connectable capacity range of indoor unit as shown in the table above Example The indoor uni...

Page 26: ...W From 4 5kW to 14 7kW From 4 5kW to 18 3kW Pipe length 1 room maximum pipe length m 25 25 25 Allowable elevation m 15 15 15 Total allowable pipe length m 60 70 80 Total pipe length for maximum chargeless length m 30 45 45 Additional gas amount over chargeless length g m 20 20 20 Note Available Remarks for CU 4Z68TBE CU 4Z80TBE CU 5Z90TBE 1 At least two indoor units must be connected 2 The total n...

Page 27: ...Gas leakage protection o Prevent compressor reverse cycle o Inner protector to protect compressor o Noise prevention during soft dry operation Operation Improvement o Quiet mode to reduce the indoor unit operating sound o Powerful mode to reach the desired room temperature quickly o 24 hour timer setting o nanoeTM X operation provides clean air moisturises your skin and hair deodorizes odours in t...

Page 28: ... a malfunction occurs Vertical airflow direction louver Do not adjust by hand Indicator Horizontal airflow direction louver Do not adjust by hand Temperature setting Remote control display POWERFUL operation Operation mode Mild Dry mode Clock setting nanoe X operation OFF ON Sleep operation Fan speed selection Quiet operation Wireless LAN ON OFF Airflow direction adjustment Timer setting ...

Page 29: ...Gas side Liquid side Relative position between the indoor unit and the installation plate Front View 12 1 270 150 420 633 4 450 165 113 216 150 247 Right piping hole Left piping hole Installation plate Indoor unit external dimensions line PIPE HOLE CENTER 150 mm TO HOLE CENTER PIPE HOLE CENTER 150 mm TO HOLE CENTER 150 mm Unit mm 102 77 Remote Control Holder 58 171 85 06 63 37 Remote Control ...

Page 30: ...2 104 7 67 6 780 85 5 155 2 34 3 60 5 104 9 Space necessary for installation Anchor Bolt Pitch 320 570 Side View Side View Front View Top View Unit mm 2 way valve at Liquid side High Pressure 3 way valve at Gas side Low Pressure 1000 mm 100 mm 100 mm ...

Page 31: ...SOR PIPE TEMP SENSOR 1 PIPE TEMP SENSOR 2 TANK SENSOR PIPE TEMP SENSOR LIQUID SIDE 2 WAY VALVE 3 WAY VALVE GAS SIDE COOLING HEAT EXCHANGER EVAPORATOR HEATING COMPRESSOR 4 WAYS VALVE CONDENSER MUFFLER MUFFLER MUFFLER FOR Z20 25XK ONLY STRAINER EXPANSION VALVE MUFFLER FOR Z20 25XK ONLY ...

Page 32: ...S XZ20XKEW CU Z20XKE CS XZ25XKEW CU Z25XKE OUTDOOR UNIT 3 2 S1 RY PWR U FUSE301 SC M TEMP FUSE INDOOR UNIT SINGLE PHASE POWER SUPPLY RY PWR2 N L1 IC19 FUSE105 FUSE101 FUSE102 FUSE103 FUSE104 MS 3 REACTOR 4 WAYS VALVE NTC TH1 SC RY PWR RY AC PTC PTC1 MS 3 NOISE FILTER ...

Page 33: ...S XZ35XKEW CU Z35XKE 2 OUTDOOR UNIT S1 3 RY PWR U FUSE301 SC M TEMP FUSE INDOOR UNIT SINGLE PHASE POWER SUPPLY RY PWR2 N L1 MS 3 MS 3 FUSE3 IC19 DB101 FUSE6 FUSE5 REACTOR 4 WAYS VALVE SC DB1 FUSE8 TH1 NTC RY PWR2 RY AC PTC PTC2 SEN1 NOISE FILTER FUSE1 ...

Page 34: ...PWR RY PWR2 AC307 BRW AC303 WHT AC304 RED G301 GRN EVAPORATOR Y G Y G BL BR W R G TERMINAL BOARD SINGLE PHASE POWER SUPPLY COMMUNICATION CIRCUIT NOISE FILTER CIRCUIT TO OUTDOOR UNIT L1 N 2 S1 3 TEMP FUSE 102 C FUSE301 T3 15A L250V GR GR GR GR ELECTRONIC CONTROLLER WIFI MODULE CN WLAN BLK CN WLAN WHT 4 1 3 8 1 RECTIFICATION CIRCUIT SW01 CN DISP YLW M B BL Y W R t t t 1 6 1 11 UP DOWN LOUVER MOTOR L...

Page 35: ...CIRCUIT PFC CIRCUIT RECTIFICATION CIRCUIT SWITCHING POWER SUPPLY CIRCUIT TERMINAL BOARD TO INDOOR UNIT 2 S1 3 RED GRN GRN FUSE 101 20A 250V BLK WHT DATA RED AC BLK BLK AC WHT WHT FG 1 GRN FG 2 GRN MS 1 ELECTRONIC CONTROLLER W U V IC19 CN MTR2 WHT 10 16 14 3 5 3 FAN MOTOR RAT2 GRY RAT1 GRY N Q1 U V W BLU YLW YLW YLW V BLU W YLW COMPRESSOR MS M 3 CN TANK WHT CN TH WHT 1 4 1 3 t t t ELECTRO MAGNETIC ...

Page 36: ...250V FUSE 6 20A 250V FUSE 8 T3 15A L250V FUSE 3 T3 15A L250V FUSE 5 20A 250V FAN MOTOR GRN GRN S1 2 3 TERMINAL BOARD YELLOW YLW OR C TRADEMARK COMPRESSOR TERMINAL THE PARENTHESIZED LETTERS IS INDICATED ON TERMINAL COVER BLUE BLU OR R RED RED OR S CN TH1 WHT CN TANK WHT CN STM1 WHT RED BLU YLW U RED V BLU W YLW U V W 1 4 1 3 1 6 P N Q1 OUTDOOR AIR TEMP SENSOR THERMISTOR PIPING TEMP SENSOR THERMISTO...

Page 37: ...Y CN STM3 BLU 5 1 1 M 5 BL W B P W BL W 1 5 1 2 HIGH VOLTAGE POWER SUPPLY NANOE ION GENERATOR CN2 WHT CN1 WHT CN NANO YLW 4 1 P BR R O Y CN STM2 YLW 5 1 1 M 5 P BR R O Y CN STM1 WHT 5 1 1 M 5 Y G WITH CORE G Y G EVA REAR VIEW OF TERMINAL BOARD BR W R BL 5V L5 L6 12V_1 F301 5V C57 C56 C51 1000p 50V B1 C52 1000p 50V B1 R90 10k R82 10k 5V C49 NONE R37 10k C45 12V IC06 11 6 IC06 12 5 IC06 10 7 IC03 16...

Page 38: ...G 1 GRN FG 2 GRN MS 1 ELECTRONIC CONTROLLER W U V IC19 CN MTR2 WHT 10 16 14 3 5 3 FAN MOTOR RAT2 GRY RAT1 GRY N Q1 U V W BLU YLW YLW YLW V BLU W YLW COMPRESSOR MS M 3 CN TANK WHT CN TH WHT 1 4 1 3 t t t ELECTRO MAGNETIC COIL 4 WAYS VALVE ELECTRO MAGNETIC COIL EXPANSION VALVE CN HOT WHT CN STM WHT 1 3 1 6 5V R205 15 8k 1 R206 15k 1 G5 5V R209 4 99k 1 G5 D602 G4A A K 14V C601 G4A IC3 13 14 15 16 4 3...

Page 39: ...MP SENSOR THERMISTOR COMPRESSOR TEMP SENSOR THERMISTOR CN HOT WHT 1 3 YLW YLW ELECTRO MAGNETIC COIL 4 WAY VALVE ELECTRO MAGNETIC COIL EXPANSION VALVE COMPRESSOR MS 3 ELECTRONIC CONTROLLER MS 3 RAT2 GRY GRY RAT1 GRY GRY M 5V C98 470u 10V KY G5 G5 G5 C10 1u 10V B1 R22 15k 1 R21 15 8k 1 C9 1u 10V B1 5V G5 C99 1u 10V B1 R28 4 99k 1 15V IC8 13 14 15 16 4 3 2 1 COM GND 9 8 IC8 G4A G4A D57 16V Q55 R143 R...

Page 40: ...nted Circuit Board 11 1 Indoor Unit 11 1 1 Main Printed Circuit Board CN CNT CN WLAN CN STM1 CN STM3 CN RMT CN TH CN STM2 CN FM AC308 G301 AC307 CN DISP CN NANO JP1 Random Auto Restart enable disable AC303 AC304 ...

Page 41: ...41 11 1 2 Indicator Printed Circuit Board 11 1 3 nanoeX 11 1 4 Wireless LAN Module Printed Circuit Board Network Adapter CN DISP LED206 LED205 LED204 LED203 LED202 LED201 ...

Page 42: ...42 11 2 Outdoor Unit 11 2 1 Main Printed Circuit Board 11 2 1 1 CU Z20XKE CU Z25XKE CN HOT CN MTR2 CN TH CN STM CN TANK AC BLK DATA AC WHT POWER TRANSISTOR IPM ...

Page 43: ...43 11 2 1 2 CU Z35XKE CU Z42XKE CN HOT CN MTR1 CN MTR2 CN TH1 CN STM1 CN TANK AC BLK DATA AC WHT POWER TRANSISTOR IPM CURRENT TRANSFORMER CT ...

Page 44: ...h0 Installation height of the appliance 1 8 m for wall mounted SF Safety factor with a value of 0 75 The required minimum room area Amin shall also be governed by the safety factor margin formula below Amin mc SF LFL h0 The higher value shall be taken when determining the room area If holder at the rear of chassis Refer column 12 2 3 Indoor Unit Installation need to be used to prop up the unit thi...

Page 45: ...ng the marking off line with the thread and using a level gauge 2 Drill the piping plate hole with ø70 mm hole core drill o Line according to the left and right side of the installation plate The meeting point of the extended line is the center of the hole Another method is by putting measuring tape at position as shown in the diagram above The hole center is obtained by measuring the distance nam...

Page 46: ...5 mm from the wall CAUTION When the wall is hollow please be sure to use the sleeve for tube assembly to prevent dangers caused by mice biting the connection cable 4 Finish by sealing the sleeve with putty or caulking compound at the final stage 15 mm Putty or caulking compound ø70 mm through hole Indoor Outdoor Sleeve for tube assembly Approx 5 7 mm Bushing for tube assembly Wall ...

Page 47: ...Step 6 Step 7 Step 8 Fasten the chassis to the installation plate with screws Self purchase Screw size M4 max length 10mm to provide a neat appearance of indoor unit Holes at Installation plate Screw slot at chassis Screw 2 location Cover for the bottom piping Tape it with piping in a position as mentioned in Fig below Cover for the right piping Piping Drain hose Cover for the left piping Right an...

Page 48: ...nection cable between indoor unit and outdoor unit shall be approved polychloroprene sheathed 4 x 1 5 mm2 3 4 1 75HP or 4 x 2 5 mm2 2 0 2 5HP flexible cord type designation 60245 IEC 57 or heavier cord 6 Bind all the indoor and outdoor Connection cable with tape and route the connection cable via the right side escapement 7 Remove the tapes and connect the power supply cord and connection cable be...

Page 49: ...ction cable Tape WARNING This equipment must be properly earthed Recommended length mm refer table below Terminals on the outdoor unit S1 2 3 1 2 3 Colour of wires connection cable Terminals on the indoor unit L 1 N S1 2 3 OR L 1 N S1 2 3 Power supply cord Connection for multi inverter model Outdoor power supply Terminals on the isolating devices Disconnecting means L N a b c 4 d e f g 6 S1 1 S1 1...

Page 50: ... mm or more Indoor outdoor connection terminal board gap between wires No loose strand when inserted 10 1 mm Wire stripping ACCEPT Conductor fully inserted PROHIBITED Conductor over inserted PROHIBITED Conductor not fully inserted CAUTION Do not connect power supply to indoor and outdoor unit at the same time Risk of fire if wrong connection of power supply WARNING RISK OF FIRE JOINING OF WIRES MA...

Page 51: ...licone sealant is only to be applied after pressure testing and cleaning up by following instructions of sealant only to the outside of the connection The aim is to prevent moisture from entering the connection joint and possible occurrence of freezing Curing sealant will take some time Make sure sealant will not peel off when wrapping the insulation 12 2 5 2 Connecting the Piping to Outdoor Decid...

Page 52: ...osition Set the lower vane to slightly below horizontal position 7 Pull the front grille towards you to remove the front grille Connection pipe female side Auxiliary pipe male side Flare Nut Hall Union Liquid side Outdoor Multi Combination Model Pipe size refer to diagram R32 Model CS Z20 CS XZ20 CS Z25 CS XZ25 CS Z35 CS XZ35 CU 2Z35 CU 2Z41 CU 2Z50 CU 3Z52 CU 3Z68 CU 4Z68 CU 4Z80 CU 5Z90 CS Z42 C...

Page 53: ...gnal will activate operation to force heating mode 4 REMOTE CONTROLLER RECEIVING SOUND ON OFF The ON OFF of Remote controller receiving sound can be change over by the following steps a Press AUTO switch continuously for more than 16 sec to below 21 sec A pep pep pep pep sound will occur at the sixteenth sec b Press the AC Reset button once pep sound will occur indicates that Remote controller rec...

Page 54: ...at water flows out from drain hose of the indoor unit 12 2 11 Evaluation of the Performance Operate the unit at cooling heating operation mode for fifteen minutes or more Measure the temperature of the intake and discharge air Ensure the difference between the intake temperature and the discharge is more than 8 C during Cooling operation or more than 14 C during Heating operation Note During extre...

Page 55: ...licable Z42 1 75HP 12 7 mm 1 2 15 3 15 10 7 5 1 03 Not applicable Z50 XZ50 2 0HP 15 3 30 15 7 5 1 47 Not applicable Z71 2 5HP 15 88 mm 5 8 20 3 30 25 10 1 85 4 46 Systems with total refrigerant charge mc lower than 1 84kg are not subjected to any room area requirements Example For Z20 If the unit is installed at 10 m distance the quantity of additional refrigerant should be 25 g 10 7 5 m 10 g m 25...

Page 56: ... at joint portion of tube assembly onto the copper pipe In case of using long piping Connect the piping Align the center of piping and sufficiently tighten the flare nut with fingers Further tighten the flare nut with torque wrench in specified torque as stated in the table For connection joint location at inside building Refer to indoor installation instruction 12 4 2 2 Connecting the Piping to O...

Page 57: ...ze of the system 8 If there is any pressure drop perform step 9 12 If there is no pressure drop perform step 13 9 Use Gas Leak Detector to check for leaks Must use the detection equipment with a sensitivity of 5 grams per year of test gas or better 10 Move the probe along the air conditioning system to check for leaks and mark for repair 11 Any leak detected and marked shall be repaired 12 After r...

Page 58: ...e falls below 0 C for 2 or 3 days in succession it is recommended not to use a drain elbow for the drain water freezes and the fan will not rotate 12 4 7 In Case of Reusing Existing Refrigerant Piping Observe the followings to decide reusing the existing refrigerant piping Poor refrigerant piping could result in product failure In the circumstances listed below do not reuse any refrigerant piping ...

Page 59: ... stopped Mixed refrigerant oil will be collected into outdoor unit Only very small amount of oil remain inside piping which is acceptable 1 Operate air conditioner at cooling mode for 10 15 minutes 2 After 10 15 minutes of pre operation close 2 way valve After 3 minutes close 3 way valve 3 Take out air conditioner unit 4 Install New Refrigerant air conditioner ...

Page 60: ...In 2010 the regulations of American Society of Heating Refrigerating and Air Conditioning Engineers in the United States ANSI ASHRAE34 was issued adopting the grades for refrigerants which are difficult to inflame due to their slow burning rates and as a result have smaller damages in cases of fire The burning rate of R32 is lower by 10cm per second and safety standardization for various usage is ...

Page 61: ...e of R410A it is necessary to do installation and service using high pressure tools and components Table 2 Saturated vapor pressure comparison table Unit MPa Temperature Refrigerant R32 R410A R22 20 0 30 0 30 0 14 0 0 71 0 70 0 40 20 1 37 1 35 0 81 40 2 38 2 32 1 43 60 3 84 3 73 2 33 65 4 29 4 17 2 60 Reference Thermal properties table of Japan Society of Refrigerating and Air Conditioning Enginee...

Page 62: ...tools such as screw drivers metal saws electric drills long nose pliers hole core drills ø70 or ø65 linen tape levels temperature gauges clamp meters electric knives nippers pipe cutters reamers or scrapers spring benders diameters 1 4 3 8 1 2 5 8 monkey wrenches fixing wrenches 17 or 12 mm feeler gauges hexagon wrenches 4 mm testers megohm testers etc Tools used for services Works R32 R410A R22 I...

Page 63: ... sizes R32 common R410A R22 Port sizes 1 2 UNF20 7 16 UNF20 5 Charging hoses The pressure resistance of charge hoses is increased At the same time the material is changed to HFC resistant and the size of each manifold adopter is changed as the port size of manifold gauge itself Further some hoses are with anti gas pressure backflow valves placed near the adopters hoses with the valves recommended ...

Page 64: ...ame time the digital scale for refrigerant charging is strengthened by receiving the weight of the refrigerant cylinders with four pillars at the corners The connection ports of charging hoses have two separate ports for R22 7 16 UNF20 and R32 R410A 1 2 UNF20 therefore they can be used for the insertion of the existing refrigerants Digital scale for refrigerant charging 9 Refrigerant cylinders Ref...

Page 65: ...or each HCF type can be used Knowledge for the common usage of tools for R410A R32 R410A and R32 machines use different compressor oils If unregulated compressor oil gets mixed into it may cause damage to the machine function Careful pump down will ensure the recovery of compressor oil and it will minimize the remaining amount of the oil in the manifold gauge and charging hose If you only perform ...

Page 66: ...vention of impurity Leakage checking Insertion of refrigerant Dismantling indoor outdoor units Repairing by brazing Evacuation Air purging new installation and relocation for at or more than 15 minutes re charging at or more than 60 minutes Indoor outdoor units and piping Displacing pipes and wires and displacing indoor outdoor units Indoor outdoor units installation and piping and wiring Removal ...

Page 67: ... of moisture and dirt do not get into the pipes and make sure of no refrigerant leakage The procedure of flaring and precautions a Cutting of pipes use pipe cutter and cut the pipe slowly not to de shape the pipe b Removal of burrs on the edge of pipe reamer or scraper If the condition of pipe edge after the deburring is no good or if burrs attaches on the flaring it may cause refrigerant leakage ...

Page 68: ...nd leave it for 1 2 minutes Then remove the connection side of the charging hose of vacuum pump adopter after checking the needle of manifold gauge does not turn back 4 Open the stem of 2 way valve to 90 in anti clock wise and close the 2 way valve after 10 seconds and perform gas leakage test 5 Remove the charge hose from the service port of 3 way valve and open the stems of 2 way and 3 way valve...

Page 69: ...lectric plug of recovery device into electrical outlet the fan operation starts 6 Turn the valve 1 and 2 of recovery device to pressure equalization point 7 After a few seconds turn back the valve 1 and 2 to the original position 8 Turn the switch of the recovery device to ON the compressor operation starts 9 When the low pressure of manifold gauge is close to 0 close the low pressure side valve t...

Page 70: ...tach and tighten the caps of two way and three way valves with torque wrench 6 Remove the connecting pipes liquid side and gas side b Removal of indoor and outdoor units 1 Remove the connecting pipes and wires between the indoor and outdoor units 2 Attach capping flare nuts on the edges of the pipes connecting the indoor and outdoor units in order to prevent dust and moisture get into the pipes 3 ...

Page 71: ...ures below 6 Remove the charging hose red of the manifold gauge from the vacuum pump adopter 7 After adjusting the digital scale to zero open the cylinder valve and the valve Lo of the manifold gauge and insert the refrigerant 8 If it is not possible to insert the refrigerant at regulated amount at once operate the cooling mode and gradually insert the refrigerant recommended amount approx 150 g 1...

Page 72: ...side check and make sure no refrigerant is contained in the air be careful with vaporized refrigerant Furthermore protect the compressor terminal with metal plates and heat but use wet clothes to cool down releasing the heat the expansion valves and four way valves prevent destruction of parts In brazing it is important to pour the brazing material without melting the base metal based on capillary...

Page 73: ...tly open the oxygen valve of the torch and make sure the gas comes out from the torch crater and then close the oxygen valve Check there is no gas leakage around the hose connection 13 7 4 Adjustment of flame 1 Slightly open the propane valve of the torch and lit with spark lighter This moment the flame is only by propane and the color is red 2 Gradually open the oxygen valve of the torch to mix o...

Page 74: ...mall this has the highest flame heat However due to the excessive oxygen contained in the flame the brazing point gets oxidized This flame may cause holes due to the high heat The pipe may get melt 13 7 6 Closing the flame In case of short break 1 Close the propane valve of the torch 2 Close the oxygen valve of the torch In case of finishing work 1 As above close the flame following the procedure ...

Page 75: ...resistance in stainless steel based brazing suitable for brazing tungsten carbide aluminum bronze and copper BCuP BCuP 2 remain 6 8 7 5 approx 710 approx 785 690 815 21 24 5 Cu Good liquidity suitable for brazing copper tube BCuP 3 4 8 5 2 remain 5 8 6 7 approx 645 approx 815 720 815 21 24 5 Cu Suitable for brazing when the joint spacing is not constant BCuP 5 14 5 15 5 remain 4 8 5 3 approx 645 a...

Page 76: ...n Further by bending the brazing portion of dryer side of the capillary tube at 15 mm from the tube top to the angle of about 120 you can prevent the damage of dryer inside and the clogging of brazing material caused by the excessive insertion of capillary tube 13 7 11 Brazing and heating 1 Place the flame to a pipe which has more heat capacity in order to let the brazing material melt by the pipe...

Page 77: ... capillary tube and dryer etc caution has to be taken to apply the flame to the dryer side thick pipe side in order to prevent burn out by the heat 4 When brazing the compressor connection pipes suction and discharge remove the sound insulation plate and the fan and place the compressor stand vertically to prevent the leakage of compressor refrigerating machine oil and apply the flame from the com...

Page 78: ...an obstructing heat suction 3 Is the setting temperature on the remote controller correct is the setting temperature set at lower higher than the room temperature 13 8 2 Understanding and verification of refrigerant cycle Heat exchanger Heat exchanger Compressor COMP 4 way valve Condenser COND Expansion valve Liquid side 2 way valve Gas side 3 way valve High temp High pressure Air Mid temp High pr...

Page 79: ...ure Excess insertion of refrigerant Clogged capillary expansion valve malfunction Heat releasing obstruction Clog by moisture Dirty condenser attachment of impurity Lack of refrigerant gas Compressor malfunction Operation electric current Excess insertion of refrigerant Lack of refrigerant gas Heat releasing obstruction Compressor malfunction Dirty condenser impurity Mixture of air Insufficient ev...

Page 80: ...hermostat control Compressor is OFF when Intake Air Temperature Internal Setting Temperature 1 5 C continue for 3 minutes When compressor is OFF Thermostat OFF and AUTO FAN is set the fan will stop periodically Compressor is ON after waiting for 3 minutes if the Intake Air Temperature Internal Setting Temperature Compressor OFF point 14 1 3 Soft Dry Operation 14 1 3 1 Thermostat control Compressor...

Page 81: ...COOL mode is decided o If 2 0 C indoor intake temperature remote control setting temperature 3 0 C maintain with previous mode o If indoor intake temperature remote control setting temperature 2 0 C HEAT mode is decided 14 2 Indoor Fan Motor Operation 14 2 1 Basic Rotation Speed rpm A Basic Rotation Speed rpm i Manual Fan Speed Cooling Dry Fan motor s number of rotation is determined according to ...

Page 82: ...perature automatic heating fan speed is determined as follows B Feedback control Immediately after the fan motor started feedback control is performed once every second During fan motor on if fan motor feedback 2550 rpm or 50 rpm continue for 10 seconds then fan motor error counter increase fan motor is then stop and restart If the fan motor counter becomes 7 times then H19 fan motor error is dete...

Page 83: ...and horizontal airflow directed by vertical vanes Control of airflow direction can be automatic angles of direction is determined by operation mode heat exchanger temperature and intake air temperature and manual angles of direction can be adjusted using remote control 14 4 1 Vertical Airflow Z20 25 35 42XKEW XZ20 25 35XKEW Operation Mode Airflow Direction Inner Vane Angle Outer Vane Angle 1 2 3 4...

Page 84: ... conditioner is stopped using remote control the vane will shift to close position 2 Manual vertical airflow direction can be set using remote control the angles of the vane are as stated above and the positions of the vane are as Figure 2 below When the air conditioner is stopped using remote control the vane will shift to close position 3 If automatic control or automatic swing vane is selected ...

Page 85: ...tion Mode Vane Angle Heating with heat exchanger temperature A 60 120 B 90 Cooling and soft dry 60 120 Manual horizontal airflow direction can be set using remote control the angles of the vane are as stated below and the positions of the vane are as Figure 2 above Pattern 1 2 3 4 5 Airflow Direction Patterns at Remote Control Vane Angle 90 60 75 105 120 The vertical vane angle tolerance is within...

Page 86: ...tion maintains After off when on back quiet operation is not memorized Control contents o Fan speed is changed to QLo 14 6 Quiet Operation Heating Purpose o To provide quiet heating operation compare to normal operation Control condition o Quiet operation start condition When FAN SPEED QUIET button at remote control is pressed continuously until QUIET will be shown on remote control display o Quie...

Page 87: ...ke air temperature and outdoor air temperature in order to judge the operation starting time From the above judgment the decided operation will start operate earlier than the set time as shown below 14 8 2 OFF Timer Control OFF timer 1 and OFF timer 2 can be set using remote control the unit with timer set will stop operate at set time 14 9 Sleep Mode Operation This operation provide comfortable e...

Page 88: ...hin three to four minutes there are 10 patterns between 2 minutes 58 seconds and 3 minutes 52 seconds to be selected randomly after power supply resumes This type of control is not applicable during ON OFF Timer setting This control can be omitted by open the circuit of JP1 at indoor unit printed circuit board 1 C 1 C 1 C Selection of OFF Timer by 0 5 hr 1 0 hr 2 0 hr 3 0 hr 4 0 hr 5 0 hr 6 0 hr 7...

Page 89: ...C and 5 C nanoeTM X operation resume after indoor intake temperature 35 C or 5 C continuously for 6 minutes Indoor fan control o During any operation mode combines with nanoeTM X operation fan speed follows respective operation mode However nanoeTM X system enabled when fan speed 360 rpm to ensure proper negative ion distribution nanoeTM X system disabled when fan speed 360 rpm o During nanoeTM X ...

Page 90: ...dged when disconnection counter 1 Abnormal code H67 will memorized in EEPROM Timer LED blinking and nanoeTM X LED Off o Other Than Above Disconnection abnormality will judged when disconnection counter 3 Abnormal code H67 will memorized in EEPROM and nanoeTM X LED OFF Timer LED not blinking Disconnection counters clear condition Disconnection counter will be cleared when operation stop Not nanoeTM...

Page 91: ...Network Adaptor is designed specifically as a terminal for Panasonic Comfort Cloud app The Wireless LAN network coverage must reach the air conditioner installation location Specification Network Adaptor Wireless LAN Module built in Model DNSK P11 Input Voltage DC 5V From Air Conditioner Indoor Unit Current Consumption Tx Rx max 290 100 mA Wireless LAN standard IEEE 802 11 b g n Frequency range 2 ...

Page 92: ...elect 4 in the remocon then press set button and operation stops After 5 seconds the signal strength is shown on the indoor unit Wireless LAN LED Strong Signal Blink 3 times with an interval Moderate Signal Blink 2 times with an interval Weak Signal Blink once with an interval No Signal OFF It will stop automatically after 10 minutes To stop immediately press Wireless LAN button 14 14 7 Wireless L...

Page 93: ...etect Condition Detect condition Communication with router is interrupted Confirm condition The interrupted condition continue more than 5 minutes and retry is implemented After confirm the failure operation Not H85 error display and Wireless LAN LED is blinking Cancel condition Communication is return between Wireless LAN router After cancel return to normal operation and Wireless LAN LED is ligh...

Page 94: ...etting temperature Capability supply OFF point 15 3 Heating Operation 15 3 1 Thermostat control Capability supply to indoor unit is OFF Expansion valve closed when Intake Air Temperature Internal setting temperature 1 0 C During this condition the indoor fan is stopped if compressor is ON Capability resume supply to indoor unit after waiting for 3 minutes if the Intake Air Temperature Internal set...

Page 95: ...up to 4 0 C for Cooling Soft Dry or higher up to 6 0 C for heating than remote control setting temperature the powerful operation continue until user cancel the Powerful operation by pressing powerful button again 15 7 Auto Restart Control When the power supply is cut off during the operation of air conditioner the compressor will re operate between three to four minutes 10 patterns to be selected...

Page 96: ...n A will be applied 16 1 3 IPM Power transistor Prevention Control Overheating Prevention Control 1 When the IPM temperature rises to 120 C compressor operation will stop immediately 2 Compressor operation restarts after 3 minutes the temperature decreases to 110 C 3 If this condition repeats continuously 4 times within 20 minutes timer LED will be blinking F96 is indicated DC Peak Current Control...

Page 97: ...ons above happen 2 times within 20 minutes the unit will Stop operation Timer LED blinks and F91 indicated 16 1 6 Low Frequency Protection Control 1 When the compressor operate at frequency lower than 24 Hz continued for 240 minutes the operation frequency will be changed to 23 Hz for 2 minutes 16 1 7 Low Frequency Protection Control 2 When all the below conditions comply the compressor frequency ...

Page 98: ...ted outdoor high pressure rise protection 16 2 3 Freeze Prevention Control 1 When indoor heat exchanger temperature is lower than 0 C continuously for 6 minutes compressor will stop operating Compressor will resume its operation 3 minutes after the indoor heat exchanger is higher than 5 C At the same time indoor fan speed will be higher than during its normal operation If indoor heat exchanger tem...

Page 99: ...ary operation this control is not applicable o Control content Depends on compressor conditions 1 Compressor OFF Compressor ON The indoor unit fan stops temporarily and then starts to blow at minimum airflow for 30 seconds 2 Compressor ON Compressor OFF The indoor unit fan stops for 90 seconds and then blows at minimum airflow for 20 seconds 16 3 Protection Control for Heating Operation 16 3 1 Int...

Page 100: ...e indoor fan speed will be reduced 16 3 6 Deice Operation When outdoor pipe temperature and outdoor air temperature is low deice operation start where indoor fan motor and outdoor fan motor stop and operation LED blinks 16 3 7 Low Pressure Protection Control During low ambient heating operation if the pipe temperature drops below 22 C the max frequency will be reduced and limited If it does not ri...

Page 101: ...tify the Remote Control Number Switch Mode is in standby condition and press AC RESET button and then press any button at remote control to transmit and store the desired transmission code to the EEPROM There are 4 types of remote control transmission code could be selected and stored in EEPROM of indoor unit The indoor unit will only operate when received signal with same transmission code from r...

Page 102: ... control receiving sound After Auto OFF ON Button is pressed the 20 seconds counter for Remote Control Receiving Sound OFF ON Mode is restarted 17 2 Heat Only Operation 17 2 1 How to Activate Deactivate Heat only Operation Use remote controller to set heating only operation When the unit in standby mode follow the steps below a Press continuously for more than 5 seconds to enter special setting mo...

Page 103: ...ing The unit will run Force Heating operation The unit will run Force Heating operation AUTO with Timer The unit will turn ON by the timer and run Auto Operation After 30s sampling regardless of the indoor intake or outdoor intake temperature judgment the unit will run Heating operation The unit will turn ON by the timer and run Auto Operation After 30s sampling the unit will judge the operation m...

Page 104: ...ote control does not operate for 30 seconds o Press SW special setting is immediately cancelled and normal mode starts o If no SW is pressed for 30 secs then special setting mode is cancelled and normal mode starts o Under this function only and SW s are effective Transmit Remote control no code Normal display mode If jumper JA Open JB Open RC number B If jumper JA Short JB Short RC number C If ju...

Page 105: ...limit of set temperature for COOL DRY mode o Press Timer Set button to confirm high limit selection Memorize new Low2 range Normal display mode Press SW to enter customer zone Press SW s to choose function 3 Press SW to comfirm selection Use SW or SW to change Low2 range SET i Display latest set temp Low2 ii After reset Low2 16 C by default Range 16 C High2 No code transmission SET Memorize new Hi...

Page 106: ...Timer Set button to confirm high limit selection Memorize new Low1 range Normal display mode Press SW to enter customer zone Press SW to comfirm selection Use SW or SW to change Low1 range SET i Display latest set temp Low1 ii After reset Low1 16 C by default Range 16 C High1 No code transmission SET Press SW s to choose function 5 Memorize new High1 range Normal display mode Press SW to enter cus...

Page 107: ...turns to original display if remote control does not operate for 30 seconds or press Timer Cancel button Memorize new Low3 range Normal display mode Press SW to enter customer zone Press SW to comfirm selection Use SW or SW to change Low3 range SET i Display latest set temp Low3 ii After reset Low3 16 C by default Range 16 C High3 No code transmission SET Press SW s to choose function 12 Memorize ...

Page 108: ... 3 3 RESET AC To restore the unit s setting to factory default o Press once to restore the unit s setting 17 3 4 TIMER To change indoor unit indicators intensity o Press continuously for 5 seconds 17 3 5 TIMER To change remote control display from Degree Celsius C to Degree Fahrenheit F o Press continuously for 10 seconds ...

Page 109: ...Operation ON 2 Under Real ON OFF time setting mode 3 To enter Customer zone 4 To enter Service zone Press continuously for T 5 secs Customization display area highlighted in color Function No Options If any Customer Zone range 1 49 Normal display mode Once T 5secs Service Zone range 50 99 Customer Zone Normal display mode ...

Page 110: ...gh3 selection Low3 30 C 14 Indoor unit installation position selection ct Center lt Left rt Right 15 ECO status memorize selection 00 Disable 01 Enable 16 49 Reserve Service Zone 50 ECO demo ON None No display 51 Light sensor check None No display 52 nanoe G ECO sensor check None No display 53 DOA check None No display 54 Odor cut control selection 00 Disable 01 Enable 55 Frequency tolerance selec...

Page 111: ...ttern 1 02 Pattern 2 03 Pattern 3 69 Up Down air swing upper limit restriction selection 00 Disable 01 Enable 70 Failure diagnosis mode disable None No display 71 Compressor Fhmax setting selection 01 Offset 1 02 Offset 2 03 Offset 3 72 Compressor Max Fc setting selection 00 Disable 01 Enable 73 99 Reserve ...

Page 112: ...during operation Normal Inefficient compressor Insufficient refrigerant Excessive amount of refrigerant Dusty condenser preventing heat radiation Measuring the air temperature difference Measuring electric current during operation Less than 8 C at the cooling mode Less than 14 C at the heating mode Higher than specified Gas side pressure Clogged strainer or capillary tube Measuring gas side pressu...

Page 113: ...e Electric current during operation Low Pressure High Pressure Electric current during operation Insufficient refrigerant gas leakage Clogged capillary tube or Strainer Short circuit in the indoor unit Heat radiation deficiency of the outdoor unit Inefficient compression Carry out the measurement of pressure electric current and temperature fifteen minutes after an operation is started ...

Page 114: ...ay Memorized Error Protective Operation Status 1 Turn power on 2 Press the CHECK button on the remote controller continuously for 5 seconds 3 will be displayed on the remote controller display Note Display only for No transmitting signal no receiving sound and no Power LED blinking 4 Press the TIMER or button on the remote controller The code H00 no abnormality will be displayed and signal will be...

Page 115: ...mality Port is ON for 10s during ion device off ion device PCB H27 Outdoor air temperature sensor abnormality Continuous for 5s Outdoor air temperature sensor open or short circuit Outdoor air temperature sensor lead wire and connector H28 Outdoor heat exchanger temperature sensor 1 abnormality Continuous for 5s Outdoor heat exchanger temperature sensor 1 open or short circuit Outdoor heat exchang...

Page 116: ...ching abnormality 4 times happen within 30 minutes 4 way valve switching abnormal 4 way valve Lead wire and connector F17 Indoor standby units freezing abnormality 3 times happen within 40 minutes Wrong wiring and connecting pipe expansion valve leakage indoor heat exchanger sensor open circuit Check indoor outdoor connection wire and pipe Indoor heat exchanger sensor lead wire and connector Expan...

Page 117: ...ply abnormal fluctuation Defect in communication circuitry of outdoor unit PCB Replace the PCB Measure the DC voltage at terminal 2 3 communication Is the measured DC voltage fluctuate between 10 70V Measure the AC voltage at terminal 1 2 of indoor unit Is the measured voltage 230 240V YES Measure the DC voltage at terminal 2 3 of indoor unit Is the measured DC voltage fluctuate between 10 70V For...

Page 118: ... are interconnected Malfunction Caused Wrong models interconnected Wrong indoor unit or outdoor unit PCBs mounted Indoor unit or outdoor unit PCBs defective Indoor outdoor unit signal transmission error due to wrong wiring Indoor outdoor unit signal transmission error due to breaking of wire 3 in the connection wires between the indoor and outdoor units Troubleshooting ...

Page 119: ...ction Decision Conditions During startup and operation of cooling and heating the temperatures detected by the indoor intake air temperature sensor are used to determine sensor errors Malfunction Caused Faulty connector connection Faulty sensor Faulty PCB Troubleshooting ...

Page 120: ...n Decision Conditions During startup and operation of cooling and heating the temperatures detected by the outdoor compressor temperature sensor are used to determine sensor errors Malfunction Caused Faulty connector connection Faulty sensor Faulty PCB Troubleshooting ...

Page 121: ...ion Conditions An input current detected by Current Transformer CT is below threshold value when the compressor is operating at certain frequency value for 3 minutes Malfunction Caused Lack of gas Broken CT current transformer Broken Outdoor PCB Troubleshooting ...

Page 122: ...etermine abnormal fan motor feedback of rotation 2550 rpm or 50 rpm Malfunction Caused Operation stops due to short circuit inside the fan motor winding Operation stops due to breaking of wire inside the fan motor Operation stops due to breaking of fan motor lead wires Operation stops due to Hall IC malfunction Operation error due to faulty indoor unit PCB Troubleshooting ...

Page 123: ...ector connection Faulty sensor Faulty PCB Troubleshooting Check the indoor air temperature sensor Is the measured resistance of the indoor intake air temparature sensor matches the value specified in its charactetistic chart Plug out connector from the indoor unit PCB Measure the resistance of the indoor intake air temperature sensor Defect in indoor intake air temperature sensor Replace the indoo...

Page 124: ...ector connection Faulty sensor Faulty PCB Troubleshooting Check the indoor air temperature sensor Is the measured resistance of the indoor intake air temparature sensor matches the value specified in its charactetistic chart Plug out connector from the indoor unit PCB Measure the resistance of the indoor intake air temperature sensor Defect in indoor intake air temperature sensor Replace the indoo...

Page 125: ...ction Decision Conditions During startup and operation of cooling and heating the temperatures detected by the outdoor air temperature sensor are used to determine sensor errors Malfunction Caused Faulty connector connection Faulty sensor Faulty PCB Troubleshooting ...

Page 126: ...nction Decision Conditions During startup and operation of cooling and heating the temperatures detected by the outdoor pipe temperature sensor are used to determine sensor errors Malfunction Caused Faulty connector connection Faulty sensor Faulty PCB Troubleshooting ...

Page 127: ...ction Decision Conditions During startup and operation of cooling and heating the temperatures detected by the outdoor discharge pipe temperature sensor are used to determine sensor errors Malfunction Caused Faulty connector connection Faulty sensor Faulty PCB Troubleshooting ...

Page 128: ...unction Decision Conditions During startup and operation of cooling and heating the temperatures detected by the outdoor heat exchanger temperature sensor are used to determine sensor errors Malfunction Caused Faulty connector connection Faulty sensor Faulty PCB Troubleshooting ...

Page 129: ...Malfunction Decision Conditions The supply power is detected for its requirement by the indoor outdoor transmission Malfunction Caused Wrong models interconnected Wrong indoor unit and outdoor unit PCBs used Indoor unit or outdoor unit PCB defective Troubleshooting ...

Page 130: ...nction Decision Conditions During startup and operation of cooling and heating the temperatures detected by the outdoor heat sink temperature sensor are used to determine sensor errors Malfunction Caused Faulty connector connection Faulty sensor Faulty PCB Troubleshooting ...

Page 131: ... Decision Conditions During startup and operation of cooling and heating the temperatures detected by the outdoor gas pipe temperature sensor are used to determine sensor errors Malfunction Caused Faulty connector connection Faulty sensor Faulty PCB Troubleshooting ...

Page 132: ...nction Decision Conditions During startup and operation of cooling and heating the temperatures detected by the outdoor liquid pipe temperature sensor are used to determine sensor errors Malfunction Caused Faulty connector connection Faulty sensor Faulty PCB Troubleshooting ...

Page 133: ... it rotate Is the resistance normal Use an inverter check to check on the power transistor on board Connect it to PCB s CN MRT2 port Turn power ON and run the unit Do all 6 LED light turn ON and turn OFF periodically Does the voltage at each terminal becomes 5 and 0Vdc repeatedly U NO YES V W NO YES NO YES NO YES When abnormality indication starts again Turn off power supply and rotate fan by hand...

Page 134: ...gh pressure is detected when indoor heat exchanger is detecting very high temperature when the unit is operating in heating operation Phenomena unit is stopping and re starting very often in heating mode Malfunction Caused Indoor heat exchanger thermistor Clogged air filter or heat exchanger Over bent pipe liquid side Troubleshooting ...

Page 135: ...l takes place when indoor pipe temperature is lower than 2 C Malfunction Caused Air short circuit at indoor unit Clogged indoor unit air filter Dust accumulation on the indoor unit heat exchanger 2 3 way valve closed Faulty indoor unit fan motor Refrigerant shortage refrigerant leakage Clogged expansion valve or strainer Faulty indoor pipe temperature sensor Faulty indoor unit PCB Troubleshooting ...

Page 136: ... is cold during heating except deice or when indoor heat exchanger is hot during cooling and compressor operating the 4 way valve is detected as malfunction Malfunction Caused Indoor heat exchanger pipe thermistor 4 way valve malfunction Troubleshooting Check gas side pipe for hot gas flow in cooling mode ...

Page 137: ...erature and indoor pipe temperature is above 10 C or indoor pipe temperature is below 1 0 C Remark When the indoor standby unit is freezing the outdoor unit transfers F17 error code to the corresponding indoor unit and H39 to other indoor unit s Malfunction Caused Wrong wiring connection Faulty sensor Faulty expansion valve Troubleshooting ...

Page 138: ...ration of cooling and heating when Power Factor Correction PFC protection circuitry at the outdoor unit main PCB senses abnormal DC voltage level for power transistors When DC voltage detected is LOW transistor switching will turn ON by controller to push up the DC level When DC voltage detected is HIGH 391Vdc 425Vdc active LOW signal will send by the controller to turn OFF relay RY C Troubleshoot...

Page 139: ...frigeration Cycle Abnormality Malfunction Decision Conditions The input current is low while the compressor is running at higher than the setting frequency Malfunction Caused Lack of gas 3 way valve close Troubleshooting ...

Page 140: ...tion Decision Conditions A compressor rotation failure is detected by checking the compressor running condition through the position detection circuit Malfunction Caused Compressor terminal disconnect Faulty Outdoor PCB Faulty compressor Troubleshooting ...

Page 141: ...y the outdoor unit heat exchanger thermistor Malfunction Caused Outdoor heat exchanger temperature rise due to short circuit of hot discharge air flow Outdoor heat exchanger temperature rise due to defective of outdoor fan motor Outdoor heat exchange temperature rise due to defective outdoor heat exchanger thermistor Outdoor heat exchanger temperature rise due to defective of outdoor unit PCB Trou...

Page 142: ...ted o Heat Sink Overheating During operation of cooling and heating when heat sink temperature data 90 C is detected by the heat sink temperature sensor Malfunction Caused IPM overheats due to short circuit of hot discharge air flow IPM overheats due to defective of outdoor fan motor IPM overheats due to defective of internal circuitry of IPM IPM overheats due to defective IPM temperature sensor M...

Page 143: ...ling and heating when compressor tank temperature data 112 C is detected by the compressor tank temperature sensor Malfunction Caused Faulty compressor tank temperature sensor 2 3 way valve closed Refrigerant shortage refrigerant leakage Faulty outdoor unit PCB Faulty compressor Troubleshooting ...

Page 144: ...ion of cooling and heating when an input over current X value in Total Running Current Control is detected by checking the input current value being detected by current transformer CT with the compressor running Malfunction Caused Excessive refrigerant Faulty outdoor unit PCB Troubleshooting ...

Page 145: ...heating when inverter DC peak data is received by the outdoor internal DC Peak sensing circuitry Malfunction Caused DC current peak due to compressor failure DC current peak due to defective power transistor s DC current peak due to defective outdoor unit PCB DC current peak due to short circuit Troubleshooting ...

Page 146: ...ith repair work Failure to heed this caution may result in electric shocks 19 1 Indoor Electronic Controllers Cross Flow Fan and Indoor Fan Motor Removal Procedures 19 1 1 To Remove Front Grille Figure 1 Figure 2 Figure 3 2 Remove 3 screws at the Front Grille 1 Lift up the Intake Grille 3 Remove 3 caps and 3 screws at Bottom Plate 4 Detach the hook from left and right Then remove the Bottom Plate ...

Page 147: ...ure 4 Figure 5 19 1 2 To Remove Electronic Controller Figure 6 5 Open the hooks on top of the Front Grille 6 Remove the Front Grille 1 Remove the right side front cover first then remove the second front cover ...

Page 148: ...ar piece 4 Disconnect CN DISP connector from indicator complete 3 Disconnect lead wire from the terminal board 5 Pull out the Main Electronic Controller halfway Then disconnect all connectors from the controller Remove the Electronic controller ...

Page 149: ...To Remove Discharge Grille Figure 9 Figure 10 Figure 11 2 Disconnect CN STM1 CN STM2 and CN STM3 from electronic controller 1 Remove indicator complete 3 Remove drain hose 4 Pull out the discharge grille to remove ...

Page 150: ...150 19 1 4 To Remove Cross Flow Fan Figure 12 Figure 13 Figure 14 1 Loosen the cross flow fan screw 2 Remove 2 screws from Evaporator 4 Pull out cross flow fan 3 Lift up the Evaporator ...

Page 151: ...7 1 Disconnect CN FM from electronic controller 2 Remove earth wire from evaporator 3 Remove air temperature and pipe temperature sensor 4 Remove 1 screw from control board complete Then pull out the control board complete 5 Remove 4 screws from fan motor cover ...

Page 152: ... holder 4 After that network adaptor can be easily replaced Reminder Serviceman or owner must setting again Panasonic Comfort Cloud app after replace Wireless LAN Module 6 Remove Fan Motor Reminder To reinstall the fan motor adjust the fan motor connector to 60 towards you before fixing control board 3 Unscrew NanoeX complete Then remove NanoeX complete 1 Remove discharge Grille 2 Remove CN NANO f...

Page 153: ...ks Fig 3 5 Remove the Control Board as follows Fig 4 Fig 5 Fig 6 Top Panel Screws Screw Screws Screws Screws Screw Front Panel Hooks Top Cover Hooks Terminal Board Cover Screw Control Board Control Board Release 3 Terminal Connectors L N and Earth Wire Screw Then Remove 4 Terminal Connectors of DRM Remove 2 Screws of Plate Terminal Board Remove of Screw Control Board Release 2 Earth Wire Screws Re...

Page 154: ...ser log in using your Panasonic ID and password Use Panasonic Comfort Cloud app as an option to control this product Please enter your Panasonic ID and password Panasonic ID Password Password Remember me Forgot ID Password Create new Panasonic ID View an example Login Login Panasonic ID Before using the Panasonic Comfort Cloud app you need to register this product Commercial air conditioner My Hom...

Page 155: ...2 Select the status of the Wireless LAN LED Wireless LAN LED Connection Guide Step 1 Step 2 Step 3 LED is OFF LED is ON LED is Blinking Cancel Connection Guide Cancel Next Step 1 Step 2 Step 3 Step 1 Step 2 Step 3 SET CANCEL Note If the Wireless LAN LED blinks continuously and you do not want to use the app press the Wireless LAN button to turn it off Fast blink The unit is establishing the connec...

Page 156: ...to the air conditioner and press SET Connection Guide Step 1 Step 2 Step 3 Cancel Next SET CANCEL 4 If the Wireless LAN LED keeps blinking check the wireless router connection Searching for air condi oner Please wait Connection Guide Step 1 Step 2 Step 3 Cancel 3 When the air conditioner is successfully connected to the router the Wireless LAN LED stops blinking and turns ON Connection Guide Step ...

Page 157: ...on once 4 A er step 1 3 have been done tap Next Connection Guide Step 1 Step 2 Step 3 Cancel Next SET CANCEL If Wireless LAN LED is OFF during the connec on setup please enable again by pressing Wireless LAN bu 1 p e t s o t g n i d e e c o r p e r o f e b e c n o n o 1 Press and hold Wireless LAN bu on for 5 secs un l easy se ng 1 is shown 2 Press up or down bu on un l Advance se ng 2 is shown 3 ...

Page 158: ...ON If Wireless LAN LED keep blinking tap Check If the Wireless LAN LED is ON tap Next If the Wireless LAN LED is ON tap Next Cancel Check Connection Guide Step 1 Step 2 Step 3 When the connec on of air condi oner to router is successful the Wireless LAN LED changes from blinking to ON It may take up to few minutes before changes to ON If Wireless LAN LED keep blinking tap Check Cancel Check t x e ...

Page 159: ...ep 1 Step 2 Step 3 CS HZ25UKE 5 Retry searching Cancel Register Set a password to complete the registration The password must be 8 15 characters with letters and numbers Model CS HZ25UKE 5 Input the password to complete the registra on Password must be 8 15 characters with le ers and numbers Password password Re enter password Device password settings Step 1 Step 2 Step 3 Cancel Register Note Keep...

Page 160: ...tor the estimated energy consumption and do comparison for different time frame by referring to the statistic s graph Enter your preferred name for this air condi oner Air condi oner name Model CS HZ25UKE New air conditioner settings Step 3 Step 1 Step 2 Model CS HZ25UKE 5 Cancel Register Living Room My Home 22 23 16 May 15 50 25 0 C SET Cool Living Room Statistics Weekly timer Quiet Powerful ON N...

Page 161: ...assword Register for new Panasonic ID Start a demonstration My Home OFF 27 0 c Living Room OFF 25 0 c Bedroom OFF 26 0 c Dining OFF 26 0 c Kitchen OFF 30 0 c 2F Kids room ON 23 0 c Bedroom 2 First Floor Advanced settings Back Information Outdoor temperature Air conditioner OFF ON toggle Statistics Weekly timer Switching between devices Indoor temperature Subject to model compatibility Setting the ...

Page 162: ...s User approval My Home Living Room User A Do not approve Only allow monitoring air conditioner status Allow both monitoring and controlling air conditioner Approval note Air conditioner name Individual air conditioner OFF ON toggle All OFF All ON Air conditioners status OFF ON operating mode and set temperature Turn on all air conditioners Air conditioners My Home All OFF All ON Bedroom 2 ON 23 0...

Page 163: ...an speed Air swing Up Down Air swing Left Right Auto o t u A o t u A nanoe ECONAVI Indoor Temperature Outdoor Temperature Comparing the selected date Date Selection Selected date information Type selection Chart Set temperature Note Estimated energy consumption may not be supported by certain models For Multi split AC system energy consumption value displayed is for whole system Statistics My Home...

Page 164: ... 20 22 24 25 0 C 25 0 C 27 0 C M T W T F S S Delete No 1 Time SET 10 00 25 0 c Change Please select the day you would like to copy to Mon Tue Wed Thu Fri Sat Sun OK Edit timer Copy timer Weekly timer 25 0 C SET Cool Living Room My Home ON Set time Set conditions Weekly timer 10 58 14 02 11 12 00 59 13 01 OK My Home 22 23 16 May 15 50 25 0 C SET Cool Statistics Weekly timer Quiet Living Room Powerf...

Page 165: ... ID Replace the device List of devices List of groups Change the router settings Changing device password Make sure the device is correct and enter old password and new password Password must be 8 15 characters with letters and numbers My Home Living Room Target device Old password C123456789 Old password New password New password Re enter new password Register Edit the name of the user Input old ...

Page 166: ...t Change router settings My Home Living Room Device ID Set up the wireless network again when you replaced the wireless router or changed the password You will have to set up each device if two or more air conditioners are connected to the same router C123456789 Cancel Start Tap Start Tap Start Edit the device information and settings Delete the device Device list My Home Living Room Air condition...

Page 167: ... 2811 433 2809 2727 449 3011 2773 276 2800 2572 385 2500 2450 510 22 0 3189 2094 423 3190 2074 421 3310 2124 409 3138 2069 482 3343 2126 253 3058 2002 377 2927 1991 506 23 15 7 2646 2546 418 2782 2615 410 2622 2569 391 2584 2532 405 2751 2601 292 2676 2610 389 2487 2438 513 18 4 2715 1961 455 2948 2009 446 2800 2011 425 2740 1995 437 2937 2022 282 2795 1997 386 2649 1948 509 20 13 3 2491 2418 379 ...

Page 168: ...319 1428 23 15 7 5281 4531 940 5294 4546 867 5140 4450 975 5292 4556 898 5097 4370 900 4876 4204 1113 4542 4223 1410 18 4 5718 3681 887 5728 3676 924 5536 3581 1031 5739 3665 930 5600 3499 877 5328 3452 1133 4949 3307 1423 20 13 3 4097 3956 774 4056 3986 824 3860 3821 646 3489 3454 524 4966 4916 920 4491 4101 1117 4219 4028 1407 15 8 5140 3534 1017 4345 3115 807 4513 3156 777 4020 2976 553 5212 34...

Page 169: ...3 3437 698 3823 706 20 2 3 CS Z35XKEW CU Z35XKE CS XZ35XKEW CU Z35XKE Indoor C Outdoor WB C DB 15 7 2 7 12 TC IP TC IP TC IP TC IP TC IP 24 2669 1198 3008 1261 3883 1297 3718 894 4006 905 20 2785 1166 3200 1260 3990 1290 4000 900 4320 903 16 2845 1121 3402 1257 4285 1290 4263 899 4628 897 20 2 4 CS Z42XKEW CU Z42XKE Indoor C Outdoor WB C DB 15 7 2 7 12 TC IP TC IP TC IP TC IP TC IP 24 3035 1407 38...

Page 170: ... 12 TC IP TC IP TC IP TC IP TC IP 24 4538 2049 5721 2505 7114 2532 8068 2349 8298 2338 20 4690 1974 6310 2500 7390 2520 8600 2350 8977 2338 16 5067 1869 6526 2495 7933 2140 8471 2337 9601 2348 TC Total Cooling Capacity W SHC Sensible Heat Capacity W IP Input Power W ...

Page 171: ...t 16 C Hi fan Compressor frequency Rated for cooling operation Piping length 5m Voltage 230V 21 1 1 CS Z20XKEW CU Z20XKE CS XZ20XKEW CU Z20XKE Indoor Discharge Air Temperature C Outdoor Air Temperature C Low Pressure MPa Outdoor Air Temperature C Current A Outdoor Air Temperature C 12 16 20 24 28 32 36 40 44 48 12 16 20 24 28 32 36 40 44 48 12 16 20 24 28 32 36 40 44 48 13 00 14 00 15 00 16 00 17 ...

Page 172: ...C Low Pressure MPa Outdoor Air Temperature C Current A Outdoor Air Temperature C 12 16 20 24 28 32 36 40 44 48 12 16 20 24 28 32 36 40 44 48 12 16 20 24 28 32 36 40 44 48 13 00 14 00 15 00 16 00 17 00 18 00 19 00 20 00 21 00 0 50 1 00 1 50 2 00 2 50 3 00 3 50 0 90 0 95 1 00 1 05 1 10 1 15 1 20 1 25 1 30 1 35 1 40 ...

Page 173: ...re C Low Pressure MPa Outdoor Air Temperature C Current A Outdoor Air Temperature C 12 00 12 50 13 00 13 50 14 00 14 50 15 00 15 50 16 00 12 16 20 24 28 32 36 40 44 48 12 16 20 24 28 32 36 40 44 48 12 16 20 24 28 32 36 40 44 48 1 50 2 00 2 50 3 00 3 50 4 00 4 50 5 00 0 80 0 85 0 90 0 95 1 00 1 05 1 10 1 15 1 20 ...

Page 174: ...w Pressure MPa Outdoor Air Temperature C Current A Outdoor Air Temperature C 12 50 13 00 13 50 14 00 14 50 15 00 12 16 20 24 28 32 36 40 44 48 12 16 20 24 28 32 36 40 44 48 12 16 20 24 28 32 36 40 44 48 2 50 3 00 3 50 4 00 4 50 5 00 5 50 6 00 6 50 7 00 0 80 0 84 0 88 0 92 0 96 1 00 1 04 1 08 1 12 ...

Page 175: ... Indoor Discharge Air Temperature C Outdoor Air Temperature C Low Pressure MPa 2 00 3 00 4 00 5 00 6 00 7 00 8 00 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 0 90 1 00 1 10 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 12 0 13 0 14 0 15 0 16 0 17 0 18 0 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 ...

Page 176: ...scharge Air Temperature C Outdoor Air Temperature C Low Pressure MPa 0 90 1 00 1 10 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 12 0 13 0 14 0 15 0 16 0 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 5 00 6 00 7 00 8 00 9 00 10 00 11 00 12 00 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 ...

Page 177: ...uency Rated for Heating operation Piping length 5m Voltage 230V 21 2 1 CS Z20XKEW CU Z20XKE CS XZ20XKEW CU Z20XKE Indoor Discharge Air Temperature C Outdoor Air Temperature C High Pressure MPa Outdoor Air Temperature C Current A Outdoor Air Temperature C 0 50 1 00 1 50 2 00 2 50 3 00 15 20 25 30 35 40 20 15 10 5 0 5 10 15 20 15 10 5 0 5 10 15 20 15 10 5 0 5 10 15 1 00 1 50 2 00 2 50 3 00 3 50 4 00...

Page 178: ...e Air Temperature C Outdoor Air Temperature C High Pressure MPa Outdoor Air Temperature C Current A Outdoor Air Temperature C 0 50 1 00 1 50 2 00 2 50 3 00 15 20 25 30 35 40 20 15 10 5 0 5 10 15 20 15 10 5 0 5 10 15 20 15 10 5 0 5 10 15 1 00 1 50 2 00 2 50 3 00 3 50 4 00 ...

Page 179: ...r Temperature C Outdoor Air Temperature C High Pressure MPa Outdoor Air Temperature C Current A Outdoor Air Temperature C 20 24 28 32 36 40 44 20 15 10 5 0 5 10 15 20 15 10 5 0 5 10 15 20 15 10 5 0 5 10 15 2 50 3 00 3 50 4 00 4 50 1 20 1 40 1 60 1 80 2 00 2 20 2 40 2 60 2 80 ...

Page 180: ...utdoor Air Temperature C High Pressure MPa Outdoor Air Temperature C Current A Outdoor Air Temperature C 24 28 32 36 40 44 20 15 10 5 0 5 10 15 20 15 10 5 0 5 10 15 20 15 10 5 0 5 10 15 4 00 4 50 5 00 5 50 6 00 6 50 7 00 1 60 1 80 2 00 2 20 2 40 2 60 2 80 3 00 3 20 3 40 ...

Page 181: ...ature C Outdoor Air Temperature C High Pressure MPa 3 00 4 00 5 00 6 00 7 00 8 00 9 00 10 00 25 00 30 00 35 00 40 00 45 00 50 00 55 00 16 14 12 10 8 6 4 2 0 2 4 6 8 10 12 14 16 18 20 22 24 26 16 14 12 10 8 6 4 2 0 2 4 6 8 10 12 14 16 18 20 22 24 26 1 00 1 50 2 00 2 50 3 00 3 50 4 00 4 50 16 14 12 10 8 6 4 2 0 2 4 6 8 10 12 14 16 18 20 22 24 26 ...

Page 182: ...rature C High Pressure MPa 25 00 30 00 35 00 40 00 45 00 50 00 55 00 60 00 65 00 16 14 12 10 8 6 4 2 0 2 4 6 8 10 12 14 16 18 20 22 24 26 16 14 12 10 8 6 4 2 0 2 4 6 8 10 12 14 16 18 20 22 24 26 6 00 7 00 8 00 9 00 10 00 11 00 12 00 13 00 14 00 15 00 1 00 1 50 2 00 2 50 3 00 3 50 4 00 4 50 16 14 12 10 8 6 4 2 0 2 4 6 8 10 12 14 16 18 20 22 24 26 ...

Page 183: ...Z35XKEW CU Z35XKE Note The graphs show the factor after added right amount of additional refrigerant Cooling Capacity 3 1 0119 5 1 0000 7 0 9792 10 0 9650 15 0 9429 Heating Capacity 3 1 0261 5 1 0000 7 0 9687 10 0 9465 15 0 9237 Cooling Capacity Correction Factor Pipe Length m 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 0 92 0 94 0 96 0 98 1 00 1 02 Heating Capacity Correction Factor Pipe Length m 2 3 4 ...

Page 184: ...XKEW is 30 meters Cooling Capacity 3 1 0159 5 1 0000 10 0 9889 15 0 9800 20 0 9746 30 0 951634 Heating Capacity 3 1 0056 5 1 0000 10 0 9931 15 0 9828 20 0 9741 30 0 9677 Cooling Capacity Correction Factor Pipe Length m 0 95 0 97 0 99 1 01 1 03 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 Heating Capacity Correction Factor Pipe Length m 0 96 0 97 0 97 0 98 0 98 0 99 0 99 1 00 1 00 1 01 1 01 2 4 6 8 ...

Page 185: ...2 Exploded View and Replacement Parts List 22 1 Indoor Unit Note The above exploded view is for the purpose of parts disassembly and replacement The non numbered parts are not kept as standard service parts ...

Page 186: ...D93 22420 21 FULCRUM 1 ACXH62 00790 22 VERTICAL VANE 10 ACXE24 04000 23 CONNECTING BAR 1 ACXE26 02550 24 AIR SWING MOTOR ASSY 1 ACXA98K00220 O 25 AIR SWING MOTOR 1 ACXA98 02420 O 26 GEAR COMPLETE 1 ACXH68C00520 O 27 CAP DRAIN TRAY 1 CWH521096 28 HORIZONTAL VANE COMPLETE BIG 1 ACXE24C04660 29 HORIZONTAL VANE COMPLETE 1 ACXE24C04670 30 REMOTE CONTROL COMPLETE 1 ACXA75C20670 O 31 FRONT GRILLE COMPLET...

Page 187: ...TALLATION INSTRUCTION 1 ACXF60 42561 54 INSTALLATION INSTRUCTION 1 ACXF60 42571 55 INSTALLATION INSTRUCTION 1 ACXF60 42581 56 INSTALLATION INSTRUCTION 1 ACXF60 42591 57 INSTALLATION INSTRUCTION 1 ACXF60 42601 58 BAG 1 CWG861497 59 SHOCK ABSORBER LEFT 1 ACXG70 12960 60 SHOCK ABSORBER RIGHT 1 ACXG70 12970 61 C C CASE 1 ACXG50 57100 62 MODEL LABEL 2 ACXF85 62730 ACXF85 62740 NOTE All parts are suppli...

Page 188: ... ACXD93 22420 21 FULCRUM 1 ACXH62 00790 22 VERTICAL VANE 10 ACXE24 04000 23 CONNECTING BAR 1 ACXE26 02550 24 AIR SWING MOTOR ASSY 1 ACXA98K00220 O 25 AIR SWING MOTOR 1 ACXA98 02420 O 26 GEAR COMPLETE 1 ACXH68C00520 O 27 CAP DRAIN TRAY 1 CWH521096 28 HORIZONTAL VANE COMPLETE BIG 1 ACXE24C04660 29 HORIZONTAL VANE COMPLETE 1 ACXE24C04670 30 REMOTE CONTROL COMPLETE 1 ACXA75C20670 O 31 FRONT GRILLE COM...

Page 189: ...TALLATION INSTRUCTION 1 ACXF60 42561 54 INSTALLATION INSTRUCTION 1 ACXF60 42571 55 INSTALLATION INSTRUCTION 1 ACXF60 42581 56 INSTALLATION INSTRUCTION 1 ACXF60 42591 57 INSTALLATION INSTRUCTION 1 ACXF60 42601 58 BAG 1 CWG861497 59 SHOCK ABSORBER LEFT 1 ACXG70 12960 60 SHOCK ABSORBER RIGHT 1 ACXG70 12970 61 C C CASE 1 ACXG50 57100 62 MODEL LABEL 2 ACXF85 62750 ACXF85 62760 NOTE All parts are suppli...

Page 190: ...D93 22420 21 FULCRUM 1 ACXH62 00790 22 VERTICAL VANE 10 ACXE24 04000 23 CONNECTING BAR 1 ACXE26 02550 24 AIR SWING MOTOR ASSY 1 ACXA98K00220 O 25 AIR SWING MOTOR 1 ACXA98 02420 O 26 GEAR COMPLETE 1 ACXH68C00520 O 27 CAP DRAIN TRAY 1 CWH521259 28 HORIZONTAL VANE COMPLETE BIG 1 ACXE24C04960 29 HORIZONTAL VANE COMPLETE 1 ACXE24C04970 30 REMOTE CONTROL COMPLETE 1 ACXA75C20670 O 31 FRONT GRILLE COMPLET...

Page 191: ...STALLATION INSTRUCTION 1 ACXF60 42561 54 INSTALLATION INSTRUCTION 1 ACXF60 42571 55 INSTALLATION INSTRUCTION 1 ACXF60 42581 56 INSTALLATION INSTRUCTION 1 ACXF60 42591 57 INSTALLATION INSTRUCTION 1 ACXF60 42601 58 BAG 1 CWG861497 59 SHOCK ABSORBER LEFT 1 ACXG70 12960 60 SHOCK ABSORBER RIGHT 1 ACXG70 12970 61 C C CASE 1 ACXG50 57100 62 MODEL LABEL 2 ACXF85 63940 ACXF85 63950 NOTE All parts are suppl...

Page 192: ... FULCRUM 1 ACXH62 00790 22 VERTICAL VANE 10 ACXE24 04000 23 CONNECTING BAR 1 ACXE26 02550 24 AIR SWING MOTOR ASSY 1 ACXA98K00220 O 25 AIR SWING MOTOR 1 ACXA98 02420 O 26 GEAR COMPLETE 1 ACXH68C00520 O 27 CAP DRAIN TRAY 1 CWH521259 28 HORIZONTAL VANE COMPLETE BIG 1 ACXE24C04960 29 HORIZONTAL VANE COMPLETE 1 ACXE24C04970 30 REMOTE CONTROL COMPLETE 1 ACXA75C20670 O 31 FRONT GRILLE COMPLETE 1 ACXE10C1...

Page 193: ...NSTALLATION INSTRUCTION 1 ACXF60 42561 54 INSTALLATION INSTRUCTION 1 ACXF60 42571 55 INSTALLATION INSTRUCTION 1 ACXF60 42581 56 INSTALLATION INSTRUCTION 1 ACXF60 42591 57 INSTALLATION INSTRUCTION 1 ACXF60 42601 58 BAG 1 CWG861497 59 SHOCK ABSORBER LEFT 1 ACXG70 12960 60 SHOCK ABSORBER RIGHT 1 ACXG70 12970 61 C C CASE 1 ACXG50 57100 62 MODEL LABEL 2 ACXF85 63960 NOTE All parts are supplied from PAP...

Page 194: ... 68 3 1 52 72 72 36 42 19 33 38 50 53 47 45 14 26 I I 60 I I 61 I I 56 I I 57 I I 58 I I 59 I I 62 I I 63 I I 64 I I 65 I I 66 CU Z 20XKE ACXF8 5 62770 27 65955 R3 2 CU Z 20XKE ACXF8 5 62770 27 65955 R3 2 CU Z 25XKE ACXF8 5 62780 29 R3 2 65956 CU Z 25XKE ACXF8 5 62780 29 R3 2 65956 CU Z 35XKE ACXF8 5 62790 32 65957 R3 2 CU Z 35XKE ACXF8 5 62790 32 65957 R3 2 CU Z 42XKE ACXF8 5 62800 32 R3 2 65958 ...

Page 195: ... 27 SOUND PROOF BOARD 1 CWH151427 CWH151428 28 REACTOR 1 G0C752J00004 O 29 SOUND PROOF MATERIAL TOP 1 CWG302737 30 SOUND PROOF MATERIAL BODY 1 ACXG30 11530 33 SENSOR CO COMP TEMP 1 ACXA50C17390 O 34 CONTROL BOARD COVER TOP 1 ACXH13 00450 35 ELECTRONIC CONTROLLER MAIN 1 ACXA73C73630R ACXA73C73640R O 36 TERMINAL BOARD ASSY 1 CWA28K1298 37 CABINET SIDE PLATE CO 1 ACXE04C00200 ACXE04C00460 38 SENSOR C...

Page 196: ...65 INSTALLATION INSTRUCTION 1 ACXF60 42711 66 INSTALLATION INSTRUCTION 1 ACXF60 42721 67 BAG 1 CWG861078 68 BASE BOARD COMPLETE 1 CWG62C1223 69 SHOCK ABSORBER RIGHT 1 CWG713778 70 SHOCK ABSORBER LEFT 1 CWG713779 71 C C CASE 1 ACXG50 48861 72 MODEL LABEL 2 ACXF85 62770 ACXF85 62780 NOTE All parts are supplied from PAPAMY Malaysia Vendor Code 00029488 O marked parts are recommended to be kept in sto...

Page 197: ...OIL COMPLETE EXP VALVE 1 ACXA43C06110 0 27 SOUND PROOF BOARD 1 CWH151428 28 REACTOR 1 G0C392J00037 G0C392J00050 0 29 SOUND PROOF MATERIAL TOP 1 CWG302314 30 SOUND PROOF MATERIAL COMP BODY 1 ACXG30 11540 31 SOUND PROOF MATERIAL 1 ACXG30 11800 32 SOUND PROOF MATERIAL 1 CWG302994 33 SENSOR CO COMP TEMP 1 ACXA50C17380 0 34 CONTROL BOARD COVER TOP 1 ACXH13 00450 35 ELECTRONIC CONTROLLER MAIN 1 ACXA73C7...

Page 198: ... 42691 64 INSTALLATION INSTRUCTION 1 ACXF60 42701 65 INSTALLATION INSTRUCTION 1 ACXF60 42711 66 INSTALLATION INSTRUCTION 1 ACXF60 42721 67 BAG 1 CWG861078 68 BASE BOARD COMPLETE 1 CWG62C1223 69 SHOCK ABSORBER RIGHT 1 CWG713778 70 SHOCK ABSORBER LEFT 1 CWG713779 71 C C CASE 1 ACXG50 48861 72 MODEL LABEL 2 ACXF85 62790 ACXF85 62800 NOTE All parts are supplied from PAPAMY Malaysia Vendor Code 0002948...

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