Panasonic CS-UW12GKE Service Manual Download Page 36 | Manualshive

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Panasonic CS-UW12GKE Service Manual Download Page 36

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Summary of Contents for CS-UW12GKE

Page 1: ...s 10 5 Refrigeration Cycle Diagram 14 6 Block Diagram 15 7 Wiring Diagram 17 8 Operation Details 19 9 Installation 29 39 50 11 Disassembly of The Parts 12 Troubleshooting Guide 13 Technical Data 14 Exploded View 15 Replacement Parts List 16 Exploded View 17 Replacement Parts List CONTENTS Page Page 53 55 58 59 60 61 62 63 64 65 10 2 way 3 way Valve Order No PHAAG0707018C2 Panasonic Home Appliances...

Page 2: ...h function to reduce dust and smoke Auto Restart Control Automatically restart after power failure Enviromental Friendly For Refrigerant R410A Model 12 hour Timer Setting Zero ozone depleting potential and low global warming potential by using R410A refrigerant All manuals and user guides at all guides com ...

Page 3: ...g Temperature Setting 16 to 30 Auto Operation Timer Operation Selection Stop Start Operation Control set the ON OFF Timer hourly later Set Cancel Timer Operation Set timer Cancel the set timer 2 Functions Remote Control 3 OFF ON MODE FAN SPEED Air SWING TEMP TIMER OFF ON TIMER SET CANCEL Turn on off the air conditionor When stop the operation by pressing OFF ON button the cursor key points to OFF ...

Page 4: ...or above When temperature of evaporator is between 30 and 34 indoor fan will run at Super Low or Low speed When temperature of evaporator reaches 34 Warm Booting Operation ends High Med Low Auto Fan Speed Indoor Fan Speed Control Automatic Airflow Direction Control The louver automatically swings up and down Airflow Direction Manual Control Airflow Direction Control Delayed On timer Control For co...

Page 5: ...erload Protection Control When the temperature of evaporator reaches 51 outdoor fan stops and will restart when the temperature of evaporator declines to 49 When the temperature of evaporator reaches 65 compressor will stop 4 way Valve Control If the unit is stopped during Heating Operation the 4 way valve will remain in heating mode operation for 5 minutes CS UW9GKE CU UW9GKE CS UW12GKE CU UW12GK...

Page 6: ...Type Motor Type Rated output type Motor type Fan Speed Low Med High Rated Output Input Inch Inch Inch Inch mm m mm mm mm kg W W W rpm rpm rpm CS UW9GKE CU UW9GKE 2 50 2 70 1 4 Single 230 50 SIDE VIEW TOP VIEW 7 87 9 13 10 3 24 0 Cooling high48 Heating high49 Cooling high39 Low31 Heating high39 Low31 Cooling 810 Heating 780 Cooling 3 80 Heating 3 70 Cooling 3 08 Heating 3 46 20 G half union3 8 L ha...

Page 7: ...evice Compressor Capacitor Fan Motor Capacitor Unit CS UW9GKE CU UW9GKE Length Circulation Inner Diameter mm c c g mm L min mm F V F V Evaporator Copper Slot type Plate fin configuration forced draft 2 x 12 2X24 Condenser Copper Corrugation type 18 610x252x25 4 Electronic Control P P Honeycomb 18 Capillary Tube 800 O L P 230V 37A 609 10 10 0 0 2 1 4 F 2 0 400V Dimensions Rows Stage Capillary F 30 ...

Page 8: ...ype Motor Type Rated output type Motor type Fan Speed Low Med High Rated Output Input Inch Inch Inch Inch mm m mm mm mm kg W W W rpm rpm rpm CS UW12GKE CU UW12GKE 3 30 3 70 1 9 Single 230 50 SIDE VIEW TOP VIEW 7 16 7 96 9 20 31 8 Cooling high49 Heating high50 Cooling high39 Low32 Heating high39 Low31 Cooling 1080 Heating 1060 Cooling 5 00 Heating 4 80 Cooling 3 05 Heating 3 49 25 G half union3 8 L...

Page 9: ...on Control Device Compressor Capacitor Fan Motor Capacitor Unit CS UW12GKE CU UW12GKE Length Circulation Inner Diameter mm c c g mm L min mm F V F V Evaporator Copper Slot type Plate fin configuration forced draft 2 x 15 2X24 Condenser Copper Corrugation type 20 610x252x25 4 Electronic Control P P Honeycomb 18 Capillary Tube 980 O L P 230V 37A 655 10 9 5 0 2 1 4 F 2 0 400V F 400V Dimensions Rows S...

Page 10: ...8 452 0 5 83 2 0 5 Left Piping Hole Air outlet Air intake Front View Side view Unit mm Top view Bottom Piping Hole Side view Right Piping Hole 56 16 5 Installation Plate Hook Back View Dimension of installation plate Front View CS UW9GKE CU UW9GKE CS UW12GKE CU UW12GKE All manuals and user guides at all guides com ...

Page 11: ...ide Liquid Side Drain Port 799 Air intake Side view 183 Air outlet Left Piping Hole Right Piping Hole 100 16 5 56 Unit mm Installation plate Front View CS UW12GKE Back View 11 CS UW9GKE CU UW9GKE CS UW12GKE CU UW12GKE All manuals and user guides at all guides com a l l g u i d e s c o m ...

Page 12: ...10cm 100cm Required space for installation Unit mm 61 6 88 88 650 668 250 230 55 8 293 Air intake Air outlet 10cm 12 Top view Front View Side view CS UW9GKE CU UW9GKE CS UW12GKE CU UW12GKE All manuals and user guides at all guides com ...

Page 13: ... More than 100 cm 780 48 570 320 352 16 More than 10cm 105 CU UW12GKE 274 Top view Front View Side view Unit mm Outdoor Unit 13 CS UW9GKE CU UW9GKE CS UW12GKE CU UW12GKE All manuals and user guides at all guides com ...

Page 14: ...5 Refrigeration Cycle Diagram INTAKE AIR SENSOR PIPING SENSOR 4 way valve PIPING SENSOR Cooling Heating 14 CS UW9GKE CU UW9GKE CS UW12GKE CU UW12GKE All manuals and user guides at all guides com ...

Page 15: ...CS UW9GKE CU UW9GKE 6 Block Diagram SSR201 15 CS UW9GKE CU UW9GKE CS UW12GKE CU UW12GKE All manuals and user guides at all guides com ...

Page 16: ...CS UW12GKE 16 SSR201 CS UW9GKE CU UW9GKE CS UW12GKE CU UW12GKE All manuals and user guides at all guides com a l l g u i d e s c o m ...

Page 17: ...9GKE CU UW9GKE CS UW12GKE CU UW12GKE RECEIVER COMPLETE WIRELESS REMOTE CONTROL 1 3 1 3 W W W W W W W W W W W W W INDICATOR COMPLETE SW101 1 10 1 10 BR BL W R B Y G 1T INDOOR UNIT TERMINAL BOARD FUSE 102 250V 3A Y W B B B Y Y R OLP CAPACITOR CAPACITOR R COMPRESSOR FAN MOTOR 1 3 Y G P 3 L 4 FUSE T3 15A L250V ACWHT RY HOT Cr201 HOT RED FM BLU SSR202 ELECTRONIC CONTROLLER C FM L1 T01 C17 BR R O Y P 1 ...

Page 18: ...PLETE SW101 1 11 BR BL W R B Y G 1T INDOOR UNIT TERMINAL BOARD FUSE 102 250V 3A W B B B Y Y R CAPACITOR CAPACITOR R COMPRESSOR FAN MOTOR Y G P 3 L 4 FUSE T 3 15A L 250V ACWHT RY HOT Cr HOT RED FM BLU SSR202 ELECTRONIC CONTROLLER C FM L01 T C BR R O Y P 1 5 1 5 CN STM CN FM 1 3 5 B R Y FAN MO TOR W BR BL 3 1 1 3 SENSOR PIPING TEMP VENTILATOR INTERLOCKING UNIT OPTIONAL INDOOR UNIT STEPPING MOTOR OUT...

Page 19: ...temperature of evaporator is lower than 2 continuously for 4 minutes the compressor will cease to prevent the evaporator from freezing Fan speed setting will not be changed When temperature of evaporator reaches 10 compressor will restart During Cooling Mode Operation the Time Delay Safety Control is available Indoor Fan STOP Slow Slow STOP STOP Slow Slow STOP ON Compressor ON 1 Fan speed will be ...

Page 20: ...et temp on remote control and then Soft Dry will be activated During Soft Dry Mode the fan of indoor unit will operate at super low speed The soft dry mode will run for less than 10 minutes Once Soft Dry mode operation is turned off indoor fan compressor and outdoor fan will stop for 6 minutes COOLING OFF DRY ON DRY OFF DRY COOLING COOLING ON DRY ON 1 5 1 0 DRY OFF Operation area Time Delay Safety...

Page 21: ...on Indicator 6 6 6 1 6 1 1 4 Operation status Time Operate Stop Super Low Super Low Super Low Super Low Low 1 5 Cooling mode operation activated Intake Air temp 1 0 Cooling mode operation stopped Soft mode operation activated Soft dry mode operation stop Cooling Mode Operation Soft Dry Mode Operation Soft Dry Mode Operation Stopped Compressor Test Operation Control Anti Freezing Control a c p r c ...

Page 22: ... fan will resume operation with the speed at super low Compressor Stops Compressor Restarts 4 minutes later Indoor Heat Exchanger 65 Compressor Stops Compressor Restarts 3 minutes later Compressor runs 5 min T 5 last for 2 min T intake air temperature evaporator temperature If the compressor has been continuously running for 5 minutes or longer and the difference of temperature between intake air ...

Page 23: ...tic Fan Speed During Heating Operation use remote controller to select Auto Fan Speed mode Indoor Fan Speed is between Me and Slo Time Graph for Heating Operation Warm booting control indoor fan Off Prevent cool air blowing out Warm booting control indoor fan Super Slo a b c d h k o r Operation status Blink Operate Stop Manual fan speed 23 CS UW9GKE CU UW9GKE CS UW12GKE CU UW12GKE All manuals and ...

Page 24: ... minutes b Temperature of outdoor unit rises to 4 c As the illustration showed bellow and due to Time Delay Td deicing won t ends immediately Once deicing operation starts it won t end until 60 seconds later When deicing operation ends compressor will stop for 30 seconds and 4 way valve remains at cooling mode operation for 10 seconds Time Graph for Normal Deicing Operation a c Deicing confirmatio...

Page 25: ...control a i i l Overload deicing timer l m Warm booting control m r Overload control Out door fan stop for 60 accumulatively 20 20 51 10 20 Basic time Compressor Indoor fan Outdoor fan Operation Indicator 4 way valve 25 CS UW9GKE CU UW9GKE CS UW12GKE CU UW12GKE All manuals and user guides at all guides com ...

Page 26: ...s determined and operation continued at the mode determined If indoor temperature is less than 16 heating operation will immediately operate After the operation mode has been determined the mode does not change However Soft Dry mode operation includes cooling mode operation If automatic mode operation is started while the unit is operating operation will continue If current operation is in cooling...

Page 27: ...he signal receiver of the indoor unit the display of the remote control will not correspond with the actual ON OFF status of the indoor unit 27 8 6 Indoor Fan Motor Control Automatic fan speed control When automatic fan speed set the available range for fan speed is from Hi to Slo Basic Fan Speed Cooling Mode Operation Soft Dry Operation Manual Auto Category Hi Me Lo Lo Manual Auto Manual Fan Spee...

Page 28: ... of indoor heat exchanger reaches 38 during heating mode operation if temperature falls to 35 airflow direction will change from the lower limit to horizontal Angles Of Airflow Direction Louver Notes In heating mode operation 1 Airflow direction is automatically adjusted to horizontal direction when the temperature of indoor heat exchanger is low and it will be automatically adjusted downward whil...

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Page 32: ...t side of the installation plate The meeting point of the extended line is the centre of the hole Another method is by putting measuring tape at position as shown in the diagram above The hole centre is obtained by measuring the distance namely 105 mm and 145mm for left and right hole respectively CS UW9GKE or 150mm and 125mm for CS UW12GKE Drill the piping hole at either the right or the left and...

Page 33: ...nd collect the power supply cord into the piping trough otherwise it will cause heat or fire The power supply cord must not be stucked at the 2 clip on positions and overly exposed between the mounting plate and the indoor unit Abnormal noise may be produced U U U U All manuals and user guides at all guides com ...

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Page 35: ... in order to indicate the ON OFF changed over of remote control receiving sound 9 3 OUTDOOR UNIT 9 3 1 SELECT THE BEST LOCATION Refer to Select the best location section 9 3 2 INSTALL THE OUTDOOR UNIT After selecting the best location start installation according to Indoor Outdoor Unit Installation Diagram 1 Fix the unit on concrete or rigid frame firmly and horizontally by bolt nut ø10 mm 2 When ...

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Page 39: ...ciency if it leaks into a closed room since it collects in the lower area of the room It also generates toxic gas when it isdirectly exposed to a flame so it must be used in a well ventilated environment where it will not collect Table 1 Physical comparison of R410A and R22 Composition wt Boiling point C Vaporizing pressure 25 C Saturated vapor density Flammability Ozone destroying point ODP Globa...

Page 40: ...ecialist Incorrect repairs can result in an water leakage electric shock fire etc 10 2 TOOL FOR INSTALLING SERVICING REFRIGERANT PIPING 10 2 1 Necessary Tools In order to prevent an R410AAC from mistakenly being charged with any other refrigerant the diameter of the 3 way valve service port on the outdoor unit has been changed Also to increase its ability to withstand pressure the opposing dimensi...

Page 41: ...tional wrenches R410A wrenches For 1 4 opposite side x torque 17 mm x 18 N m 180 kgf cm 17 mm x 18 N m 180 kgf cm For 3 8 opposite side x torque 22 mm x 42 N m 420 kgf cm 22 mm x 42 N m 420 kgf cm For 1 2 opposite side x torque 24 mm x 55 N m 550 kgf cm 26 mm x 55 N m 550 kgf cm Because the pressure is higher for the R410A type the conventional type cannot be used Table 6 Difference between R410A ...

Page 42: ...d with CFC and HCFC cannot be used with R410A because there is no chlorine in the refrigerant The present R134a leak detector can be used but the detection sensitivity will be lower setting the sensitivity for R134a at 1 the level for R410A will drop to 0 6 For detecting small amounts of gas leakage use the electric gas leak detector for HFC refrigerant Detection sensitivity with R410A is about 23...

Page 43: ...ually by opening and closing the valve 9 Refrigerant cylinders The R410A cylinders are labeled with the refrigerant name and the coating color of the cylinder protector is pink which is the color stipulated by ARI of the U S Cylinder equipped with a siphon tube are available to allow the cylinder to stand upright for liquid refrigerant charging 10 Charging orifice and packing for refrigerant cylin...

Page 44: ... dimension see Fig 10 Fig 10 Flaring dimensions 10 3 1 Piping Materials It is recommended that you use copper and copper alloy jointless pipes with a maximum oil adherence of 40 mg 10m Do not used pipes that are crushed deformed or discolored especially the inside surface If these inferior pipes are used impurities may clog the expansion valves or capillaries Because the pressure of ACs using R410...

Page 45: ...e The tightening torque for R410A is the same as the conventional torque value for R22 Be careful because if the torque is too weak it may lead to a gas leak If it is too strong it may split the flare nut or make it impossible to remove the flare nut Table 15 R410A tightening torque Nominal diameter in Outside diameter mm Tightening torque N m kgf cm Torque wrench tightening torque N m kgf cm 1 4 ...

Page 46: ... vacuum pump 10 4 INSTALLATION TRANSFERRING SERVICING 10 4 1 Inspecting Gas Leaks with a Vacuum Pump for New Installations Using New Refrigerant Piping 1 From the viewpoint of protecting the global environment please do not release refrigerant into the atmosphere a Connect the projecting side pin pushing side of the charging hose for the manifold gauge to the service port of the 3 way valve 1 b Fu...

Page 47: ...ecause of the different pressure characteristics of R22 and R410A the design pressure for the equipment is 1 6 times different the wall thickness of the piping must comply with that shown in Table 10 but this is not easy to check Also even if the thickness is correct there may be flattened or bent portions midway through the piping due to sharp curves Buried sections of the piping also cannot be c...

Page 48: ...e unit in the cooling mode while charging a little of the liquid at a time about 150 g time as a guideline If the charging amount is insufficient from one operation wait about one minute then use the same procedure to do the liquid charging again Precaution Never use the gas side to allow a larger amount of liquid refrigerant to be charged while operating the unit 10 Close the charging valve and a...

Page 49: ...may oxidize Especially when the interior of the refrigerant circuit oxidizes due to overheating scale occurs and stays in the circuit as dust thus exerting a fatally adverse effect So make brazing at adequate brazing temperature and with minimum of heating area 3 Overheating Protection In order to prevent components near the brazed part from overheating damaged or quality deterioration due to flam...

Page 50: ...ntake Grille 1 Remove the two caps at the discharge port right and left Fig 3 2 Release the two screws under the both caps Fig 4 Removal Procedure For Front Grille Cap Fixing Screw Fig 3 Fig 4 Fig 5 Front Grille 3 Pull out the front grille from the unit body Fig 5 CS UW9GKE CU UW9GKE CS UW12GKE CU UW12GKE Fig 2 Fig 1 Opener Opener All manuals and user guides at all guides com ...

Page 51: ...the drain plate Fig 10 Fig 10 2 Pull out the discharge grille slightly Fig 11 Fig 11 3 Break off the earing release the holder slightly Be sure to avoid cracking of the holder 1 Remove indicador complete After removing the front grille loose the screw behind the indicator the whole indicator can be released 5 Remove the whole control board Loose the screw s of control board earings slightly then t...

Page 52: ...rminals Fig 16 1 Fig 12 Release the two fixing screws disassembly the fixing board from evaporator on the left side of the evaporator and pull out the whole evaporator 2 Loose the fixing screw of the cross flow fan Fig 13 Fig 12 Fig 13 Fixing Screw 3 After removing the bearing refer to fig14 indoor fan can be taken out from the left side Bearing 4 Lift up the indoor fan slightly and then pull the ...

Page 53: ...inutes after an operation is started at the cooling mode Normal Measuring electric current during operation Measuring gas side pressure Less than 14 at the heating mode Value of electric current during operation Higher than specified Dusty heat exchanger preventing heat radiation Excessive amount of refrigerant Lower than specified Gas side pressure Cooling mode High Low Low Inefficient compressor...

Page 54: ...ower than the normal level The discharge tube of the compressor becomes abnormally hot normally 70 90 The difference between high pressure and low pressure becomes almost zero Electric current reaches a high level abnormally and the value exceeds the limit of an ammeter In some cases a breaker turns off The compressor has a humming sound Inefficient switches of the 4 way valves Electric current du...

Page 55: ...emperature 1 5 in difference Temperature setting 34 32 30 28 26 24 22 20 18 16 16 18 20 22 24 26 28 30 34 32 30 28 26 24 22 20 18 16 16 18 20 22 24 26 28 30 13 Technical Data Heating mode 34 32 30 28 26 24 22 20 18 16 16 18 20 22 24 26 28 30 Compressor off Set temperature 2 0 in difference Temperature setting Compressor on CS UW9GKE CU UW9GKE CS UW12GKE CU UW12GKE All manuals and user guides at al...

Page 56: ...racteristics Piping Length Characteristics 4 5 6 7 8 9 10 230V 16 15 14 1 05 1 00 0 95 0 90 0 85 2 8 2 6 2 4 2 2 5 0 4 0 3 0 PIPING LENGTH m Condition Room temp 27 19 Cooling operation at high speed 3 Outdoor temp Condition Room temp 20 Heating operation at high speed Piping length 7 5m 3 2 3 0 2 8 2 6 5 0 4 0 3 0 2 0 39 38 37 36 3 0 2 8 2 6 4 0 2 4 6 10 230V 8 Heating characteristics O Q LP I O Q...

Page 57: ... 5m 230V CS UW9GKE CU UW9GKE CS UW12GKE CU UW12GKE Piping Length Characteristics 57 CS CU UW12GKE Cooling characteristics Operation characteristics Outdoor temp Condition Room temp 20 Heating operation at high speed Piping length 7 5m 4 0 3 8 3 6 3 4 5 0 4 0 3 0 2 0 39 38 37 36 3 0 2 8 2 6 4 0 2 4 6 10 230V 8 Heating characteristics 2 O Q LP I All manuals and user guides at all guides com ...

Page 58: ...oded View 58 38 33 1 3 4 2 25 15 32 14 17 23 8 30 31 27 24 29 31 30 11 7 10 21 19 26 20 16 13 18 6 22 12 37 36 35 CS UW9GKE CU UW9GKE CS UW12GKE CU UW12GKE 34 II II II OI OI All manuals and user guides at all guides com ...

Page 59: ... CWA20C2602 16 MAIN PCB 1 CWA73C2593 17 RECEIVER 1 CWA743353 19 INDICATOR COMPLETE 1 CWE39C1134 20 INDICATOR HOLDER FRONT 1 CWD932447 21 INDICATOR PCB 1 CWA743929 22 CONNECTING LEAD INDICATOR 1 CWA67C5252 23 SENSOR COMPLETE 1 CWA50C2275 24 CONTROL BOARD FRONT COVER 1 CWH131189 25 CONTROL BOARD TOP COVER 1 CWH131256 26 REMOTE CONTROL 1 CWA75C2863 27 FRONT GRILLE COMPLETE 1 CWE11C3874 29 AIR FILTER ...

Page 60: ...6 Exploded View 60 4 5 3 2 6 7 22 11 27 20 19 18 29 14 8 10 9 1 13 15 16 12 17 28 25 24 23 21 35 26 33 30 32 31 34 CS UW9GKE CU UW9GKE CS UW12GKE CU UW12GKE All manuals and user guides at all guides com ...

Page 61: ...46 13 HOLDER COUPLING ASS Y 1 CWH351064A 14 4 WAY VALVE 1 CWB001024J 15 2 WAY VALVE 1 CWB021251 16 3 WAY VALVE 1 CWB011308 17 STRAINER 1 CWB11094 18 OLP 1 CWA121220 19 TERMINAL COVER 1 CWH17006 20 NUT FOR TERMIANL COVER 1 CW7080300J 21 SOUND PROOF BOARD 1 CWH151080J 22 TERMINAL BOARD ASS Y 1 CWA28K1104 23 CAPACITOR COMPRESSOR 1 DS371306CPXC 24 HOLDER CAPACITOR 1 CWH301037 25 CAPACITOR FAN MOTOR 1 ...

Page 62: ... 16 21 8 30 31 25 22 26 28 27 11 7 10 24 18 14 13 6 19 12 17 20 15 26 CS UW12GKE 18 Exploded View 34 30 33 62 CS UW9GKE CU UW9GKE CS UW12GKE CU UW12GKE 31 32 OI OI II II II All manuals and user guides at all guides com ...

Page 63: ... CWH102337 14 MAIN PCB 1 CWA73C2588 15 PARTICULAR PIECE 1 CWD932689 16 POWER SUPPLY CORD COMPLETE 1 CWA20C2602 17 INDICATOR HOLDER FRONT 1 CWD932721 18 INDICATOR HOLDER BACK 1 CWD932722 19 INDICATOR PCB 1 CWA744693 21 SENSOR COMPLETE 1 CWA50C2271J 22 CONTROL BOARD FRONT COVER 1 CWH131235J 23 CONTROL BOARD TOP COVER 1 CWH131237 24 REMOTE CONTROL 1 CWA75C2863 25 FRONT GRILLE COMPLETE 1 CWE11C3876 26...

Page 64: ...34 33 4 5 3 2 6 7 27 25 26 24 37 22 11 28 21 20 31 13 8 10 9 1 16 17 15 30 29 14 18 CU UW12GKE 20 Exploded View 36 18 64 CS UW9GKE CU UW9GKE CS UW12GKE CU UW12GKE All manuals and user guides at all guides com ...

Page 65: ...ASS Y 3 WAY VALVE 1 CWT01C4150 14 4 WAY VALVE 1 CWB001024J 15 3 WAY VALVE 1 CWB011308 16 HOLDER COUPLING ASS Y 1 CWH351064A 17 2 WAY VALVE 1 CWB021251 18 STRAINER 1 CWB11094 20 TERMINAL COVER 1 CWH17006 21 NUT FOR TERMIANL COVER 1 CW7080300J 22 SOUND PROOF BOARD 1 CWH151139 24 TERMINAL BOARD ASS Y 1 CWA28K1104 25 CAPACITOR COMPRESSOR 1 DS371306CPXC 26 HOLDER CAPACITOR 1 CWH30165J 27 CAPACITOR FAN ...

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