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Panasonic CS-C7CKP, Service Manual

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Panasonic CS-C7CKP Service Manual Download Page 77

SCHEMATIC DIAGRAM 3/3

IC03

G

I

16V

C11

5V

12V

I

G

IC04

C17

35V

(NHG)

DB01

C14

25V

1k

R36

50/60Hz

AC 220-240V

MOTOR

FAN

CN-FM

5

4

3

1

CN-FB1

(PH-3)

RY-PWR

AC
(WHT)

T01

5

8

13

2

511U

ZNR01

REGULATOR

REGULATOR

+

~

~

C12

C-FM

C03

SSR01

511U

ZNR03

L01

C19

Q04

c

e

b

R44

1k

1.0k

R41

510

R48

39k/2W

R47

39k/2W

R57

820

R03

4.7k

R29

3.9k

R26

3

4

1

2

PC01

C07

GENERATOR

POWER CLOCK

C16

10k

R37

C15 JX4

R38

10k

R40

JX3

24k

R42

RX1

R43

JX1

C18

c

e

b

R50

100k

R49

1k

R51

10k

c

e

b

6.2k

R54

10k

R53

6.2k

R52

ZD1

7.5EL1

Q05

Q06

50V

C21

GENERATION

RESET SIGNAL

GENERATION

RESET SIGNAL

REMOTE CONTROL NO.

SHORT

SHORT

OPEN

SHORT

SHORT

OPEN

OPEN

OPEN

1

0

3

2

JX3

JX4

RX1

10K

10K

2

2

1

FUSE

O

O

3

2

1

2

1

EH-4P

4

3

2

1

F1

CH1

VIN

GND
ERR

C2

C1

Q1

Q2

Q4

Q5

R2

R16

c

e

b

4.7k

10k

e

b

c

C3

R4

R3

R3

D2

Z01

D1

c

e

b

C3

D1

D3

R14

R13

R9

R15

R10

R102

-5.7kV

R101

HV

CN2

R12

C5

D6

D5

C10

C9

C6

Z02

c

e

b

R6

T01

D101

D102

C*

C7

GND

CN3

B

4

Y

GRY

CAPACITOR

OVERLOAD

PROTECTOR

CAPACITOR

FAN MOTOR

R

B

Y

R

B

COMPRESSOR

B

1

77

CS-C7CKP CU-C7CKP5 / CS-C9CKP CU-C9CKP5 / CS-C9CKP CU-C9CKP6 / CS-C12CKP CU-C12CKP5 / CS-C12CKP CU-C12CKP6

Summary of Contents for CS-C7CKP

Page 1: ... All rights reserved Unauthorized copying and distribution is a violation of law CS C7CKP CU C7CKP5 CS C9CKP CU C9CKP5 CS C9CKP CU C9CKP6 CS C12CKP CU C12CKP5 CS C12CKP CU C12CKP6 11 2 way 3 way Valve 47 12 Servicing Information 60 13 Troubleshooting Guide 64 14 Technical Data 66 15 Exploded View 70 16 Replacement Parts List 71 17 Exploded View 72 18 Replacement Parts List 73 19 Electronic Circuit...

Page 2: ...Filter Absorb odours produced by wall paper construction material and living environment Quality Improvement Gas leakage protection Prevent compressor reverse cycle 2 stage OLP to protect compressor Noise prevention during soft dry operation Blue Coated Condenser Gold Coated Condenser for Panama only High resistance to corrosion Operation Improvement Quiet mode to provide extra quiet operation Pow...

Page 3: ...imer Setting ON TIMER OFF TIMER Timer Operation Selection SET CANCEL Timer Operation Set Cancel ON Timer and OFF Timer setting and cancellation CLOCK AIR SWING AUTO Automatic Vertical Airflow Direction Control MANUAL Vertical Airflow Direction Manual Control 5 stages of adjustment Powerful Mode Operation OFF ON POWERFUL Quiet Mode Operation OFF ON QUIET Cooling Soft Dry Air Circulation Operation T...

Page 4: ...ll be heard at the 10th second AUTO OFF ON Operation Indication Lamps LED POWER Green Lights up in operation blinks in Automatic Operation Mode judging QUIET Orange Lights up in Quiet Mode Operation TIMER Orange Lights up in Timer Setting POWERFUL Orange Lights up in Powerful Mode Operation Green Lights up in Ionizer Mode Operation Operation Mode Cooling Soft Dry Air Circulation and Automatic Mode...

Page 5: ...e control stop signal Overload Protector 2 Stage OLP to protect the compressor Overload Protector will trip when Temperature of compressor increases to 120 C High temperature or high current flows to compressor Refer circuit diagram for OLP characteristic Compressor Reverse Rotation Protection Control Outdoor Fan Operation Control Temperature Fuse 5 CS C7CKP CU C7CKP5 CS C9CKP CU C9CKP5 CS C9CKP C...

Page 6: ...nput Power W 1 550 600 3 580 640 Running Current A 1 2 7 2 7 3 2 7 2 8 EER W W kcal hW 1 3 64 3 50 3 13 3 00 WW BTU hW 3 3 45 3 20 11 8 10 9 Starting Current A 11 8 Piping Connection Port Flare piping inch inch G Half Union 3 8 L Half Union 1 4 G 3 way valve 3 8 L 2 way valve 1 4 Pipe Size Flare piping inch inch G gas side 3 8 L liquid side 1 4 G gas side 3 8 L liquid side 1 4 Drain Hose Inner dia...

Page 7: ... 15 1 20 FPI 19 16 Size W H L mm 610 315 25 4 841 508 22 Refrigerant Control Device Capillary Tube Refrigeration Oil cm3 SUNISO 4GDID or ATMOS M60 260 Refrigerant R 22 g oz 685 24 2 Thermostat Electronic Control Protection Device 2 Stage Overload Protector Capillary Tube Length mm 655 Flow Rate l min 9 5 Inner Diameter mm 1 4 Air Filter Material Style P P Honeycomb Capacity Control Capillary Tube ...

Page 8: ...80 10 9 380 2 10 9 380 Noise Level dB A 1 3 4 High 36 36 Low 26 26 High 46 47 2 High 36 Low 26 High 48 Power level dB 1 3 4 High 49 49 High 61 62 2 High 49 High 63 Electrical Data Input Power W 1 4 740 785 2 750 3 780 820 Running Current A 1 3 4 3 6 3 5 2 3 7 EER W W kcal hW 1 4 3 58 3 50 3 08 3 00 W W BTU hW 2 3 53 12 0 3 3 40 3 29 11 6 11 2 Starting Current A 1 3 4 16 4 2 23 0 Piping Connection ...

Page 9: ...0 2 1 250 Heat Exchanger Description Evaporator Condenser Tube material Copper Copper Fin material Aluminium Pre Coat Aluminium Blue Gold Coat Fin Type Slit Fin Louver Fin Row Stage Plate fin configuration forced draft 2 15 1 20 FPI 19 16 Size W H L mm 610 315 25 4 841 508 22 Refrigerant Control Device Capillary Tube Refrigeration Oil cm3 1 3 4 SUNISO 4GDID or ATMOS M60 320 2 SUNISO 4GDID or ATMOS...

Page 10: ...r further improvement 1 CS C9CKP CU C9CKP5 Europe CIS 2 CS C9CKP 1 CU C9CKP6 1 Panama 3 CS C9CKP 2 CU C9CKP5 2 Oceania 4 CS C9CKP 6 CU C9CKP5 6 Turkey Tunisia 10 CS C7CKP CU C7CKP5 CS C9CKP CU C9CKP5 CS C9CKP CU C9CKP6 CS C12CKP CU C12CKP5 CS C12CKP CU C12CKP6 ...

Page 11: ... High 48 49 2 High 39 Low 29 High 48 Power level dB 1 3 4 High 52 52 High 62 63 2 High 52 High 63 Electrical Data Input Power kW 1 4 1 05 1 10 2 1 11 3 1 10 1 15 Running Current A 1 4 5 1 5 0 2 5 3 3 5 1 4 9 EER W W kcal hW 1 4 3 35 3 32 2 89 2 85 W W BTU hW 2 3 21 10 9 3 3 20 3 10 10 9 10 6 Starting Current A 1 3 4 16 9 2 33 0 Piping Connection Port Flare piping inch inch G Half Union 1 2 L Half ...

Page 12: ...260 830 3 1 260 1 260 830 855 SuperHigh rpm 1 3 4 1 300 1 300 2 1 300 Heat Exchanger Description Evaporator Condenser Tube material Copper Copper Fin material Aluminium Pre Coat Aluminium Blue Gold Coat Fin Type Slit Fin Louver Fin Row Stage Plate fin configuration forced draft 2 2 15 1 20 1 3 4 2 15 2 24 FPI 21 16 Size W H L mm 2 610 315 25 4 841 508 22 1 3 4 610 315 25 4 720 504 22 Refrigerant C...

Page 13: ...F VAC 30 µF 400VAC Fan Motor Capacitor µF VAC 1 5 µF 400VAC 2 0 µF 450VAC Specifications are subject to change without notice for further improvement 1 CS C12CKP CU C12CKP5 Europe CIS 2 CS C12CKP 1 CU C12CKP6 1 Panama 3 CS C12CKP 2 CU C12CKP5 2 Oceania 4 CS C12CKP 6 CU C12CKP5 6 Turkey Tunisia 13 CS C7CKP CU C7CKP5 CS C9CKP CU C9CKP5 CS C9CKP CU C9CKP6 CS C12CKP CU C12CKP5 CS C12CKP CU C12CKP6 ...

Page 14: ...4 Dimensions 14 CS C7CKP CU C7CKP5 CS C9CKP CU C9CKP5 CS C9CKP CU C9CKP6 CS C12CKP CU C12CKP5 CS C12CKP CU C12CKP6 ...

Page 15: ...15 CS C7CKP CU C7CKP5 CS C9CKP CU C9CKP5 CS C9CKP CU C9CKP6 CS C12CKP CU C12CKP5 CS C12CKP CU C12CKP6 ...

Page 16: ...5 Refrigeration Cycle Diagram 16 CS C7CKP CU C7CKP5 CS C9CKP CU C9CKP5 CS C9CKP CU C9CKP6 CS C12CKP CU C12CKP5 CS C12CKP CU C12CKP6 ...

Page 17: ...6 Block Diagram 17 CS C7CKP CU C7CKP5 CS C9CKP CU C9CKP5 CS C9CKP CU C9CKP6 CS C12CKP CU C12CKP5 CS C12CKP CU C12CKP6 ...

Page 18: ...CTION CWA951128 CWA951118 BLUE YELLOW 210 7 Ω 203 5 Ω YELLOW RED 196 5 Ω 190 3 Ω Note Resistance at 20 C of ambient temperature Resistance of Compressor Windings MODEL CU C7CK CONNECTION 2RS110D5DA04 C R 5 382 Ω C S 5 328 Ω Note Resistance at 20 C of ambient temperature MODEL CU C9CK CONNECTION 2PS146D3AA04 2R13C236BSC C R 3 941 Ω 3 298 Ω C S 3 499 Ω 5 500 Ω Note Resistance at 20 C of ambient temp...

Page 19: ...l is turned ON When the setting temperature is reached during cooling operation the compressor stops and it will not start for 3 minutes The compressor will start automatically if it has stopped for 7 minutes even if the room temperature is between the compressor ON temperature and OFF temperature When the compressor outdoor fan motor and indoor fan motor are simultaneously started the indoor fan ...

Page 20: ...iagram When Automatic Fan Speed is selected at Remote Control during cooling operation Fan speed rotates in the range of Hi to Me Deodorizing Control 20 CS C7CKP CU C7CKP5 CS C9CKP CU C9CKP5 CS C9CKP CU C9CKP6 CS C12CKP CU C12CKP5 CS C12CKP CU C12CKP6 ...

Page 21: ...to Indoor Fan Speed Control Dew formation become severe at Quiet Lo cool therefore Quiet Lo cool is operated only 1h 30 min 1h QLo 30 min QLo 50 After that it goes back to Lo cool However Quiet LED remains on Manual Airflow Direction RPM control during Lo cool RPM control during Hi Me cool Auto Airflow Direction Quiet Mode Operation will stop if Quiet mode button is pressed again Stopped by ON OFF...

Page 22: ...tion is turned off it stops for 6 minutes Once the compressor stops it will not start for 3 minutes during Cooling operation Same as Starting Current Control for Cooling Mode operation Same as Anti Freezing Control for Cooling Mode operation For Soft Dry region 6 minutes waiting is valid during compressor stops Same as Compressor Reverse Rotation Protection Control for Cooling Mode Operation For S...

Page 23: ...Soft Dry Operation Time Diagram Quiet Operation Control For Dry region of Soft Dry Mode 23 CS C7CKP CU C7CKP5 CS C9CKP CU C9CKP5 CS C9CKP CU C9CKP6 CS C12CKP CU C12CKP5 CS C12CKP CU C12CKP6 ...

Page 24: ...conds After judging indoor air temperature the operation mode is determined and operation continued at the mode determined After the operation mode has been determined the mode does not change However Soft Dry mode operation includes Cooling mode operation Room temperature adjustment The following are added to the setting temperature specified as above The mode judging temperature and standard set...

Page 25: ... mode button is pressed Operation mode button is changed 8 6 Random Auto Restart Control If there is a power failure during air conditioner operation operation will be automatically restarted after 3 to 4 minutes when the power is resumed It will start with previous operation mode and airflow direction Restart time is decided randomly using 4 parameter Intake air temperature setting temperature fa...

Page 26: ... shown in the diagram The louver can be adjusted by pressing the button to the desired louver position When the remote control is used to stop the operation the discharge vent is reset and stopped at the closing position 8 8 Vertical Airflow Direction Control 1 There is no swinging while indoor fan motor is stopped during Cooling Ion and Soft Dry operation 2 In Air Circulation operation when the i...

Page 27: ...Ion Mode Short beep sound will be heard for others To switch off the beep sound Press the Automatic Operation Button continuously for 10 seconds or more beep beep will be heard at the 10th second Repeat the above if you want to switch ON the beep sound However if the Automatic Operation Button has been pressed the Automatic operation will be activated If you do not require this operation you may c...

Page 28: ...izer operation c Timer during ionizer operation Refer to case study in next page for detail 8 11 1 Ionizer Error Detection Control A Purpose To inform user that error occurs at ionizer system so that repairing job can be carried out B Two type of error detection control a When Ionizer is ON example case Ionizer shorted ionizer over current protection During ionizer ON operation when feed back volt...

Page 29: ...onizer 12 delay timer ON Case 1b Ionizer only operation 12h delay timer OFF Case 2b Ionizer only operation 24h real time timer OFF Case 3b Operation Mode Ionizer 12h delay timer OFF Case 4b Operation Mode Ionizer 24h real time timer OFF Case 5b Ionizer only operation 24h real time timer OFF Case 6b Ionizer only operation 24h real time timer ON Case 7b Operation Mode Ionizer 24h real time timer ON ...

Page 30: ...Case 8 Ionizer only operation Auto Fan shift to Cool Mode 30 CS C7CKP CU C7CKP5 CS C9CKP CU C9CKP5 CS C9CKP CU C9CKP6 CS C12CKP CU C12CKP5 CS C12CKP CU C12CKP6 ...

Page 31: ...ppen a Power reset b Remocon operation ON OFF button press c Forcible operation press d Opt OFF due to Timer OFF 4 Ion auto restart Ion will auto restart if Actual Ion was ON with no error protection control before power shutdown Otherwise Ion will not auto restart 5 Ion LED blinking can ON OFF during error protection by following conditions a Press remocon ion button b Press emergency opt SW to O...

Page 32: ... If abnormal condition burnt smell etc occurs switch off and unplug the power supply Caution This sign warns of injury Do not pull the cord to disconnect the plug Do not wash the unit with water Do not use for other purposes such as preservation Do not use any combustible equipment at airflow direction Do not sit or place anything on the outdoor unit Switch off the power supply before cleaning Ven...

Page 33: ... air filters 6 Close the front panel Remote Control To set the current time 1 Press 1 2 Then press 2 to increase or decrease the time 3 Press 1 again Set time at display will light up CHECK AUTO AUTO HEAT DRYFAN COOL FAN AUTO RESET CLOCK FAN SPEED AIR SWING OFF CANCEL ON SET 1 2 3 TIMER AUTO MANUAL 1 2 6 2 1 4 5 3 Setting Temperature Press 3 to increase or decrease the temperature The temperature ...

Page 34: ...aximum Temperature Heating Minimum Temperature Cooling Minimum Temperature Heating DBT 32 30 16 16 WBT 23 11 DBT 43 24 16 5 WBT 26 18 11 6 Indoor Outdoor Unit in C 36 36 61 COOL DRY Operation AUTO FAN Operation AUTO SETTING THE TIMER Ensure that the current time is correct before setting the timer The timer cannot be set if the time display is flashing ON TIMER Operation To start the air condition...

Page 35: ...ty filters Air is not purified Cooling or heating capacity decreases Foul odour is emitted Heat Pump Model COOL 8 C or above HEAT 14 C or above Cooling Model COOL 8 C or above Heat Pump Model COOL operation with 30 C set temperature Cooling Model FAN operation Fulcrum Protruding portion on indoor unit 2 Remove the air filters 1 Raise the front panel Catechin Air Purifying Filter Triple Deodorizing...

Page 36: ... water on the cool surface of outdoor unit piping that causes dripping This is to melt the frost which has accumulated on the outdoor unit defrosting operating This will take no longer than about 12 minutes Water drips from the outdoor unit Wait until this operation ends the power indicator will light up Frost will accumulates on the outdoor unit when the outdoor temperature is low and humidity is...

Page 37: ...e strength is not enough or installation is not properly done the set will drop and cause injury 5 For electrical work follow the local national wiring standard regulation and this installation instruction An independent circuit and single outlet must be used If electrical circuit capacity is not enough or defect found in electrical work it will cause electrical shock or fire 6 Use the specified c...

Page 38: ...or the power disconnection in case of emergency In some countries permanent connection of this room air conditioner to the power supply is prohibited 1 Power supply connection to the receptacle using a power plug Use an approved 15A 16A power plug with earth pin for the connection to the socket 2 Power supply connection to a circuit breaker for the permanent connection Use an approved 16A circuit ...

Page 39: ...nit shall be at least 2 3 m OUTDOOR UNIT If an awning is built over the unit to prevent direct sunlight or rain be careful that heat radiation from the condenser is not obstructed There should not be any animal or plant which could be affected by hot air discharged Keep the spaces indicated by arrows from wall ceiling fence or other obstacles Do not place any obstacles which may cause a short circ...

Page 40: ...vel gauge 2 Drill the piping plate hole with ø70 mm hole core drill Line according to the arrows marked on the lower left and right side of the installation plate The meeting point of the extended line is the centre of the hole Another method is by putting measuring tape at position as shown in the diagram above The hole centre is obtained by measuring the distance namely 150 mm and 125 mm for lef...

Page 41: ...3 For the embedded piping This can be used for left rear piping left bottom piping also 41 CS C7CKP CU C7CKP5 CS C9CKP CU C9CKP5 CS C9CKP CU C9CKP6 CS C12CKP CU C12CKP5 CS C12CKP CU C12CKP6 ...

Page 42: ...outdoor unit and the terminal Nos are the same to the indoor s respectively Earth lead wire shall be longer than the other lead wires as shown in the figure for the electrical safety in case of the slipping out of the cord from the anchorage Secure the cable onto the control board with the holder clamper INSTALLATION OF AIR PURIFYING FILTERS 1 Open the front panel 2 Remove the air filters 3 Put ai...

Page 43: ...te the ON OFF change over of remote control receiving sound 10 3 OUTDOOR UNIT 10 3 1 SELECT THE BEST LOCATION Refer to Select the best location section 10 3 2 INSTALL THE OUTDOOR UNIT After selecting the best location start installation according to Indoor Outdoor Unit Installation Diagram 1 Fix the unit on concrete or rigid frame firmly and horizontally by bolt nut ø10 mm 2 When installing at roo...

Page 44: ...nutes 4 Close the Low side valve of the charging set and turn off the vacuum pump Make sure that the needle in the gauge does not move after approximately five minutes Note BE SURE TO FOLLOW THIS PROCEDURE IN ORDER TO AVOID REFRIGERANT GAS LEAKAGE 5 Disconnect the charging hose from the vacuum pump and from the service port of the 3 way valve 6 Tighten the service port caps of the 3 way valve at t...

Page 45: ...g gas leakage for the left piping 10 3 6 CONNECT THE CABLE TO THE OUTDOOR UNIT 1 Remove the control board cover from the unit by loosening the screw 2 Connecting cable between indoor unit and outdoor unit shall be approved polychloroprene sheathed 3 C7CK C9CK C12CK V7CK V9CK V12CK or 5 A7CK A9CK A12CK W7CK W9CK W12CK 1 5 mm2 flexible cord type designation 245 IEC 57 or heavier cord 3 Secure the ca...

Page 46: ...is more than 8 C NOTE These equipment shall be connected to a suitable mains network with a main impedance less than the following CS A9CKP CU A9CKP5 0 46 Ω CS C12CKP CU C12CKP5 0 47 Ω CS A12CKP CU A12CKP5 0 47 Ω CS V12CKP CU V12CKP5 0 45 Ω CS W12CKP CU W12CKP5 0 45 Ω CHECK ITEMS Is there any gas leakage at flare nut connections Has the heat insulation been carried out at flare nut connection Is t...

Page 47: ...en Open Close With valve cap With valve cap With cap Pumping down Close Open Open Transferring Clockwise Counter Clockwise Connected manifold gauge Evacuation Open Open Open Servicing With vacuum pump Gas charging Open Open Open Servicing With charging cylinder Pressure check Open Servicing Open Open Connected manifold gauge Gas releasing Open Servicing Open Open Connected manifold gauge 47 CS C7C...

Page 48: ...GAS LEAKAGE If air remain in the indoor unit and refrigeration pipes it will affect the compressor reduce to cooling capacity and could lead to a malfunction 5 Disconnect the charging hose from the vacuum pump and from the service port of the 3 way valve 6 Tighten the service port cap at a torque of 18 N m with a torque wrench 7 Remove the valve caps of the 2 way valve and the 3 way valve Position...

Page 49: ...ycle and stop it when the gauge indicates 0 MPa 0 kg cm2 G If the unit cannot be operated at the cooling condition weather is rather cool short the Pumping Down pins on the Main Control P C B Simply press the pumping down button if it is equipped So that the unit can be operated 7 Immediately set the 3 way valve to the closed position Do this quickly so that the gauge ends up indicating 0 1 MPa 1 ...

Page 50: ...as refrigerant from 3 way valve service port and then discharge the refrigerant until low side gas side gauge needle indicates 0 3 MPa 3 kg cm2 If air remain in the indoor unit and refrigeration pipes it will affect the compressor reduce to cooling capacity and could lead to a malfunction 7 Tighten the service port cap at a torque of 18 N m with a torque wrench 8 Remove the valve caps of the 2 way...

Page 51: ...until the gauge indicates 0 05 MPa 0 5 kg cm2 G to 0 1 MPa 1 kg cm2 G If there is no air in the refrigeration cycle the pressure when the air conditioner is not running is higher than 0 1 MPa 1 kg cm2 G discharge the refrigerant until the gauge indicates 0 05 MPa 0 5 km cm2 G to 0 1 MPa 1 kg cm2 G If this is the case it will not be necessary to apply a evacuation Discharge the refrigerant graduall...

Page 52: ...less 3 Close the valve Low side on the charge set turn off the vacuum pump and confirm that the gauge needle does not move approximately 5 minutes after turning off the vacuum pump 4 Disconnect the charge hose from the vacuum pump Vacuum pump oil If the vacuum pump oil becomes dirty or depleted replenish as needed 11 1 5 Evacuation 52 CS C7CKP CU C7CKP5 CS C9CKP CU C9CKP5 CS C9CKP CU C9CKP6 CS C12...

Page 53: ...is not sufficient wait approximately 1 minute and then repeat the procedure pumping down pin This is different from previous procedures Because you are charging with liquid refrigerant from the gas side absolutely do no attempt to charge with large amount of liquid refrigerant while operating the air conditioner 4 Immediately disconnect the charge hose from the 3 way valve s service port Stopping ...

Page 54: ... unit and in the piping must be purged If air remains in the refrigeration pipings it will affect the compressor reduce the cooling capacity and could lead to a malfunction 6 Set the 3 way valve to the opened position 7 Mount the valve stem nuts to the 2 way and 3 way valves 8 Check for gas leakage At this time especially check for gas leakage from the 2 way and 3 way s stem nuts and from the serv...

Page 55: ...harge set slightly to purge air from the charge hose 5 Set the 2 way valve to the close position 6 Operate the air conditioner at the cooling cycle and stop it when the gauge indicates 1 kg cm2 G 0 1 MPa 7 Immediately set the 3 way valve to the closed position Do this quickly so that the gauge ends up indicating 3 to 5 kg cm2 G 0 3 to 0 5 MPa 8 Disconnect the charge set and mount the 2 way and 3 w...

Page 56: ...the flare nut on the 2 way valve 4 Check for gas leakage Check the flare connections for gas leakage 5 Discharge the refrigerant Close the valve on the charging cylinder and discharge the refrigerant until the gauge indicates 3 to 5 kg cm2 G 0 3 to 0 5 MPa 6 Disconnect the charge set and the charging cylinder and set the 2 way and 3 way valves to the open position Be sure to use a hexagonal wrench...

Page 57: ...05 to 0 1 MPa If there is no air in the refrigeration cycle the pressure when the air conditioner is not running is higher than 1 kg cm2 G 0 1 MPa discharge the refrigerant until the gauge indicates 0 5 to 1 kg cm2 G 0 05 to 0 1 MPa If this is the case it will not be necessary to apply a evacuation Discharge the refrigerant gradually if it is discharged too suddenly the refrigeration oil will be d...

Page 58: ... valve Low side on the charge set turn off the vacuum pump and confirm that the gauge needle does not move approximately 5 minutes after turning off the vacuum pump 4 Disconnect the charge hose from the vacuum pump Vacuum pump oil If the vacuum pump oil becomes dirty or depleted replenish as needed 11 2 5 Evacuation Installation Procedure 58 CS C7CKP CU C7CKP5 CS C9CKP CU C9CKP5 CS C9CKP CU C9CKP6...

Page 59: ...one time is not sufficient wait approximately 1 minute and then repeat the procedure pumping down pin This is different from previous procedures Because you are charging with liquid refrigerant from the gas side absolutely do no attempt to charge with large amount of liquid refrigerant while operating the air conditioner 4 Immediately disconnect the charge hose from the 3 way valve s service port ...

Page 60: ...g CN FM connectors Fig 4 Releasing CN ION connector Fig 4 Releasing CN STM connector Fig 4 Removing the Earth Wire screw Fig 4 Releasing the Intake Air Sensor Fig 4 Releasing the Piping Sensor Fig 4 Fig 1 Fig 2 Fig 3 Fig 4 12 Servicing Information Caution Pb free solder has a higher melting point than standard solder Typically the melting point is 50 70 F 30 40 C higher Please use a high temperatu...

Page 61: ...ght hook Fig 5 Releasing connector lead wire Ionizer Fig 5 Release the Fan Motor leadwire by pressing the hook at the center of the connector Fig 6 Remove the screw at the Cross Flow Fan Fig 7 REMINDER To reinstall the Fan Motor adjust the connector of the Fan Motor as shown in the Fig 7 Fig 5 Fig 6 Fig 7 61 CS C7CKP CU C7CKP5 CS C9CKP CU C9CKP5 CS C9CKP CU C9CKP6 CS C12CKP CU C12CKP5 CS C12CKP CU...

Page 62: ...Fig 8 Remove the Bearing Fig 9 Push up the Evaporator and pull out the Cross Flow Fan from shaft By then Fan Motor can be taken out Fig 9 Fig 8 Fig 9 62 CS C7CKP CU C7CKP5 CS C9CKP CU C9CKP5 CS C9CKP CU C9CKP6 CS C12CKP CU C12CKP5 CS C12CKP CU C12CKP6 ...

Page 63: ...to normal Changing the wireless remote control transmission code When two indoor units are installed in the same room in order to prevent operating errors caused by using two remote controls cut a jumper wire at the remote control printed circuit board J A and cut a jumper wire at the indoor printed circuit board JX4 It is possible to select from 4 types of transmission codes including one at time...

Page 64: ...fficient insulation problem with the power source malfunction of a compressor and a fan The normal outlet air temperature and pressure of the refrigeration cycle depends on various conditions the standard values for them are shown in the table to the right 13 Troubleshooting Guide 64 CS C7CKP CU C7CKP5 CS C9CKP CU C9CKP5 CS C9CKP CU C9CKP6 CS C12CKP CU C12CKP5 CS C12CKP CU C12CKP6 ...

Page 65: ...er an operation is started 13 1 2 Diagnosis methods of a malfunction of a compressor Nature of fault Symptom Electric current during operation becomes approximately 20 lower than the normal value Insufficient compressing of a compressor The discharge tube of the compressor becomes abnormally hot normally 70 to 90 C The difference between high pressure and low pressure becomes almost zero Electric ...

Page 66: ...0 C 2 08 1 58 0 55 1 95 1 51 0 59 1 81 1 46 0 63 1 65 1 38 0 68 19 0 C 2 10 0 60 19 5 C 2 29 1 65 0 56 2 14 1 59 0 60 1 99 1 53 0 64 1 81 1 46 0 69 22 0 C 2 49 1 71 0 57 2 33 1 65 0 61 2 17 1 59 0 66 1 97 1 52 0 71 220V Outdoor Temp C Indoor wet bulb temp 30 35 40 46 TC SHC IP TC SHC IP TC SHC IP TC SHC IP 17 0 C 1 98 1 50 0 50 1 85 1 44 0 54 1 72 1 39 0 58 1 57 1 32 0 63 19 0 C 2 00 0 55 19 5 C 2...

Page 67: ...utdoor Temp C Indoor wet bulb temp 30 35 40 46 TC SHC IP TC SHC IP TC SHC IP TC SHC IP 17 0 C 3 54 2 68 1 05 3 31 2 57 1 13 3 08 2 47 1 21 2 80 2 35 1 31 19 0 C 3 57 1 15 19 5 C 3 89 2 81 1 07 3 63 2 70 1 15 3 38 2 60 1 24 3 07 2 47 1 33 22 0 C 4 24 2 92 1 09 3 96 2 80 1 18 3 68 2 70 1 26 3 35 2 58 1 36 230V Outdoor Temp C Indoor wet bulb temp 30 35 40 46 TC SHC IP TC SHC IP TC SHC IP TC SHC IP 17...

Page 68: ...68 CS C7CKP CU C7CKP5 CS C9CKP CU C9CKP5 CS C9CKP CU C9CKP6 CS C12CKP CU C12CKP5 CS C12CKP CU C12CKP6 ...

Page 69: ...69 CS C7CKP CU C7CKP5 CS C9CKP CU C9CKP5 CS C9CKP CU C9CKP6 CS C12CKP CU C12CKP5 CS C12CKP CU C12CKP6 ...

Page 70: ...exploded view is for the purpose of parts disassembly and replacement The non numbered parts are not kept as standard service parts 70 CS C7CKP CU C7CKP5 CS C9CKP CU C9CKP5 CS C9CKP CU C9CKP6 CS C12CKP CU C12CKP5 CS C12CKP CU C12CKP6 ...

Page 71: ...24 SENSOR COMPLETE 1 CWA50C2122 0 25 CONTROL BOARD FRONT COVER 1 CWH131090 26 ELECTRONIC CONTROLLER INDICATOR 1 CWE39C1064 0 27 LEAD WIRE INDICATOR 1 CWA67C3637 28 INDICATOR HOLDER 1 CWD932163 29 CONTROL BOARD TOP COVER 1 CWH131091 30 REMOTE CONTROL COMPLETE 1 CWA75C2292 0 31 FRONT GRILLE COMPLETE 1 CWE11C2756 32 INTAKE GRILLE 1 CWE22C1081 33 CONTROL PANEL 1 CWE312274 34 DECORATION BASE R 1 CWE351...

Page 72: ...exploded view is for the purpose of parts disassembly and replacement The non numbered parts are not kept as standard service parts 72 CS C7CKP CU C7CKP5 CS C9CKP CU C9CKP5 CS C9CKP CU C9CKP6 CS C12CKP CU C12CKP5 CS C12CKP CU C12CKP6 ...

Page 73: ...56 14 STRAINER 1 CWB11025 CWB111011 15 HOLDER COUPLING ASS Y 1 CWH351023 16 2 WAY VALVE LIQUID 1 CWB021056 0 17 3 WAY VALVE GAS 1 CWB011061 CWB011060 0 18 OVERLOAD PROTECTOR 1 1 2 3 4 CWA12343 CWA12343 CWA12344 CWA121015 CWA12344 CWA12344 CWA121060 CWA121017 CWA121060 CWA121060 0 19 HOLDER O L P 1 1 2 3 4 CWH7041200 CWH7041200 CWH7041200 CWH7041200 20 TERMINAL COVER 1 1 2 3 4 CWH171011 CWH171011 C...

Page 74: ...NSTRUCTIONS ENGLISH FRANCAIS ESPANOL DEUTSCH 1 CWF612304 38 INSTALLATION INSTRUCTIONS ITALIANO NEDERLANDS PORTUGUES GREEK 1 1 2 3 4 CWF612305 39 INSTALLATION INSTRUCTIONS RUSSIA 1 1 2 3 4 CWF612306 Note All parts are supplied from MAICO Malaysia Vendor Code 061 O marked parts are recommended to be kept in stock 1 CU C7CKP5 CU C9CKP5 CU C12CKP5 Europe CIS 2 CU C9CKP6 1 CU C12CKP6 1 Panama 3 CU C7CK...

Page 75: ... DISP 2 3 4 5 6 7 8 10 9 CN TH 1 2 MAIN AIR SWING MOTOR SW101 AUTO 10k R60 XH4 CN HA C23 220 R13 330 330 330 110 R14 R15 R16 R17 43 2W R05 43 2W RY PWR D10 D09 D08 D07 D06 D05 D11 D12 R23 R24 R25 R21 R22 R20 R19 R18 24k R06 IC02 5 6 8 3 1 RS D0 D1 R B CS SK 4 Vcc GND 7 C05 1k R11 C01 10k R07 5 1k R08 1k R12 C02 POWER TIMER QUIET ION GRN 1 2 ORG GRN ORG POWERFUL ORG 3 1 2 3 4 1 3 2 4 1 2 2 1 D101 D...

Page 76: ...13 12 11 9 8 7 6 5 4 3 2 1 P02 INTP2 P01 INTP1 P00 INTP0 P70 P71 P03 INTP3 Vss1 X1 X2 IC XT1 XT2 Reset AVref P10 ANO AVd0 R10 10k 150k R32 X01 4 096MHz 47pF X 2 C10 R56 R31 10k R09 JX2 TEST R02 1k R01 10k Q01 4 7k 10k e b c BZ1 BZ 1k R55 DISPLAY GROUND AUTO RESTART ERROR FEEDBACK POWER RESET PIPE TEMP INTAKE AIR TEMP OSC REMOTE CONTROL POWER CLOCK INPUT DRIVE SIGNAL FAN SPEED BUZZER COMMAND INPUT ...

Page 77: ... 1k R51 10k c e b 6 2k R54 10k R53 6 2k R52 ZD1 7 5EL1 Q05 Q06 50V C21 GENERATION RESET SIGNAL GENERATION RESET SIGNAL REMOTE CONTROL NO SHORT SHORT OPEN SHORT SHORT OPEN OPEN OPEN 1 0 3 2 JX3 JX4 RX1 10K 10K 2 2 1 FUSE O O 3 2 1 2 1 EH 4P 4 3 2 1 F1 CH1 VIN GND ERR C2 C1 Q1 Q2 Q4 Q5 R2 R16 c e b 4 7k 10k e b c C3 R4 R3 R3 D2 Z01 D1 c e b C3 D1 D3 R14 R13 R9 R15 R10 R102 5 7kV R101 HV CN2 R12 C5 D...

Page 78: ...78 CS C7CKP CU C7CKP5 CS C9CKP CU C9CKP5 CS C9CKP CU C9CKP6 CS C12CKP CU C12CKP5 CS C12CKP CU C12CKP6 ...

Page 79: ... Soft Dry OFF 6 min 36 sec ON 10 min 60 sec Soft Dry 10 min operation Deodorizing Control Cooling 40 sec 4 sec 70 sec 7 sec 20 sec 2 sec 180 sec 18 sec Soft Dry 40 sec 4 sec 360 sec 36 sec Comp Reverse Rotation Detection 5 min 30 sec Comp ON 5 min and above 2 min 0 sec Comp Fan Motor Delay Timer 1 6 sec 0 sec Powerful Mode Operation 15 min 15 sec Random Auto Restart Control 0 62 sec 0 6 2 sec Ion ...

Page 80: ...19 1 REMOTE CONTROL 80 CS C7CKP CU C7CKP5 CS C9CKP CU C9CKP5 CS C9CKP CU C9CKP6 CS C12CKP CU C12CKP5 CS C12CKP CU C12CKP6 ...

Page 81: ...19 2 PRINT PATTERN INDOOR UNIT PRINTED CIRCUIT BOARD TOP VIEW 81 CS C7CKP CU C7CKP5 CS C9CKP CU C9CKP5 CS C9CKP CU C9CKP6 CS C12CKP CU C12CKP5 CS C12CKP CU C12CKP6 ...

Page 82: ...19 3 PRINT PATTERN INDOOR UNIT PRINTED CIRCUIT BOARD BOTTOM VIEW 82 CS C7CKP CU C7CKP5 CS C9CKP CU C9CKP5 CS C9CKP CU C9CKP6 CS C12CKP CU C12CKP5 CS C12CKP CU C12CKP6 MAICO Printed in Malaysia ...

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