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Panasonic CF-30CTQAZ1 TOUGHBOOK, Service Manual

The Panasonic CF-30CTQAZ1 TOUGHBOOK is a durable and reliable laptop designed for tough environments. To ensure optimal usage, a comprehensive Service Manual is available for download, completely free of charge, from our website. This manual provides detailed instructions and troubleshooting tips to keep your TOUGHBOOK running smoothly.

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R 170, 210, 485, 486, 487,

488, 489, 582,

ERJ2GEJ105X

RESISTOR, 1/16W, 1M

Ω

8

R 175, 190, 197, 235, 320,

327, 328, 329, 348, 364,
465, 483, 524, 525, 537,

ERJ2GEJ474X

RESISTOR, 1/16W, 470K

Ω

15

R 198, 199, 269, 270, 271,

277, 340, 341, 478, 576,

ERJ2RHD103X

RESISTOR, 1/16W, 10K

Ω

12

R 200, 429, 477,

ERJ2RHD303X

RESISTOR, 1/16W, 30K

Ω

3

R 211,

ERJ2RKF4871X

RESISTOR, 1/16W, 4.87K

Ω

1

R 212, 213, 214, 215, 216,

217, 218, 219,

ERJ2RKF49R9X

RESISTOR, 1/16W, 49.9

Ω

8

R 220,

D1H87504A024

RESISTOR ARRAY

1

R 240,

ERJ2RHD3922X

RESISTOR, 1/16W, 39.2K

Ω

1

R 250, 251,

DEARA8AJ472M

RESISTOR, 1/16W, 4700

Ω

2

R 268,

ERJ2RKF5602X

RESISTOR, 1/16W, 56K

Ω

1

R 288, 351,

D1H84734A024

RESISTOR ARRAY

2

R 289,

ERJ2GEJ333X

RESISTOR, 1/16W, 33K

Ω

1

R 292, 316,

ERJ6GEY0R00V

RESISTOR, 1/10W, 0

Ω

2

R 294,

ERJ2GEJ512X

RESISTOR, 1/16W, 5.1K

Ω

1

R 296, 297, 474, 496,

ERJ2GEJ223X

RESISTOR, 1/16W, 22K

Ω

4

R 301, 302,

ERJ2GEJ390X

RESISTOR, 1/16W, 39

Ω

2

R 313, 314, 332, 336, 398,

471, 506, 507,

ERJ2RHD104X

RESISTOR, 1/16W, 100K

Ω

8

R 333, 335,

ERJ2RKD154X

RESISTOR, 1/16W, 150K

Ω

2

R 337,

D1ZZ00000046

RESISTOR, 1W, 5m

Ω

1

R 350, 464, 512, 516, 517,

522, 523, 581,

ERJ2GEJ473X

RESISTOR, 1/16W, 47K

Ω

8

R 352,

D1H81014A024

RESISTOR ARRAY

1

R 355, 358, 557,

ERJ2GEJ181X

RESISTOR, 1/16W, 180

Ω

3

R 356, 357, 403,

ERJ2GEJ471X

RESISTOR, 1/16W, 470

Ω

3

R 372,

D1H81004A024

RESISTOR ARRAY

1

R 373, 445, 473,

ERJ2RHD203X

RESISTOR, 1/16W, 20K

Ω

3

R 374, 375,

ERJ2GEJ222X

RESISTOR, 1/16W, 2.2K

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2

R 391,

ERJ2RKF5103X

RESISTOR, 1/16W, 510K

Ω

1

R 394, 511,

ERJ2RKF4702X

RESISTOR, 1/16W, 47K

Ω

2

R 395,

ERJ2RKF6801X

RESISTOR, 1/16W, 6.80K

Ω

1

R 397,

ERJ2RKF1800X

RESISTOR, 1/16W, 180

Ω

1

R 399, 577,

ERJ2RKF5101X

RESISTOR, 1/16W, 5.1K

Ω

2

R 401, 451,

ERJ2RHD472X

RESISTOR, 1/16W, 4.7K

Ω

2

R 402, 415, 416,

ERJ3GEYJ1R0V

RESISTOR, 1/16W, 1

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3

R 405,

ERJ2RHD222X

RESISTOR, 1/16W, 2.2K

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1

R 413,

ERJ3GEYJ101V

RESISTOR, 1/16W, 100

Ω

1

R 414, 417, 418, 545,

ERJ3GEY0R00V

RESISTOR, 1/16W, 0

Ω

4

R 419,

D1ZZ00000093

RESISTOR, 1W, 1m

Ω

1

R 420, 421, 438, 462, 482,

D1BDR0330001

RESISTOR, 1/8W, 0.033

Ω

5

R 422, 437, 455, 456, 457,

458, 463, 481,

D1BDR0220001

RESISTOR, 1/8W, 0.022

Ω

8

R 426, 447, 468,

ERJ2GEJ153X

RESISTOR, 1/16W, 15K

Ω

3

R 428, 443, 470,

ERJ3GEYJ100V

RESISTOR, 1/16W, 10

Ω

3

R 431, 446,

ERJ2RHD243X

RESISTOR, 1/16W, 24K

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2

R 452, 510,

ERJ2RHD153X

RESISTOR, 1/16W, 15K

Ω

2

R 459, 460,

ERJ2RKF5601X

RESISTOR, 1/16W, 5.6K

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2

R 461,

ERJ2RKF1302X

RESISTOR, 1/16W, 13K

Ω

1

R 472,

ERJ2RHD622X

RESISTOR, 1/16W, 6.2K

Ω

1

R 476,

ERJ2RHD132X

RESISTOR, 1/16W, 1.3K

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1

R 497, 498,

ERJ6GEYJ222V

RESISTOR, 1/10W, 2.2K

Ω

2

R 502, 505, 518, 520,

ERJ2GEJ564X

RESISTOR, 1/16W, 560K

Ω

4

R 508, 509,

ERJ2RKF3302X

RESISTOR, 1/16W, 33K

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2

R 513, 514,

ERJ2GEJ3R3X

RESISTOR, 1/16W, 3.3

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2

R 527,

ERJ3GEYJ562V

RESISTOR, 1/16W, 5.6K

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1

R 528,

D1BDR4700001

RESISTOR, 1/8W, 0.47

Ω

1

R 536,

ERJ2RKD114X

RESISTOR, 1/16W, 110K

Ω

1

R 538,

ERJ2RHD3652X

RESISTOR, 1/16W, 36.5K

Ω

1

R 540,

ERJ2GEJ154X

RESISTOR, 1/16W, 150K

Ω

1

R 541, 542, 543,

D1BDR1000002

RESISTOR, 1/8W, 0.1

Ω

3

R 546,

ERA3EKB1623V

RESISTOR, 1/16W, 162K

Ω

1

11-1

3

Summary of Contents for CF-30CTQAZ1 TOUGHBOOK

Page 1: ... distribution is a violation of law This is the Service Manual for the following areas E for U K G for Germany F for France T for Italy P for Spain S for Sweden L for Belgium 2 for UK Model No CF 30CTQAZ 1 2 1 Operation System B Microsoft Windows XP Professional L Microsoft Windows XP Professional MUI 2 Area E G F T P S L 2 Refer to above area table ...

Page 2: ...LECTRICAL SHOCK IF THE CUT OFF PLUG IS INSERTED INTO ANY 13 AMP SOCKET If a new plug is to be fitted please observe the wiring code as shown below If in any doubt please consult a qualified electrician Warning THIS APPLIANCE MUST BE EARTHED Important The wires in this mains lead are coloured in accordance with the following code Green and yellow Earth Blue Neutral Brown Live As the colours of the ...

Page 3: ...signed to be incorporated into a computer based system or unit which has an enclosing cover It should never be used as a stand alone drive Danger The serviceman should not remove the cover of drive unit and should not service because the drive unit is a non serviceable part Please check DANGER label on PD drive unit Unplug the AC power cord to the equipment before opening the top cover of the driv...

Page 4: ...3 ...

Page 5: ...4 ...

Page 6: ...ram 3 1 4 Diagnosis Procedure 4 1 5 Power On Self Test Boot Check 5 1 6 List of Error Codes Only when the port replicator is connected 6 1 7 Self Diagnosis Test 7 1 8 Wiring Connection Diagram 8 1 9 Disassembly Reassembly 9 1 10 Exploded View 10 1 11 Replacement Parts List 11 1 ...

Page 7: ... pin female External Antenna Connector Dedicated 50 coaxial connector IEEE 1394a Interface Connector 4 pin x 1 Microphone Jack Miniature jack 3 5 DIA Stereo Headphone Jack Miniature jack 3 5 DIA Impedance 32 Output Power 4 mW 2 Keyboard Pointing Device 87 keys Touch Pad Touchscreen Anti Reßection Stylus included touch capable Power Supply AC adaptor or Battery pack AC Adaptor 14 Input 100 V to 240...

Page 8: ...set by the user 4 1GB 1 000 000 000 bytes Your operating system or some application software will report as fewer GB 5 A 16 777 216 color display is achieved by using the dithering function 6 Maximum resolution depends on the speciÞcations of the external display 7 Only for model with wireless LAN 8 Only for model with Bluetooth 9 For information on TPM click start Run and input c util drivers tpm...

Page 9: ...ttery status Reference Manual Battery Power Power status Off Power off Hibernation Green Power on Blinking green Standby Wireless ready This indicator lights when Wireless LAN Blue tooth and or Wireless WAN are connected and ready It does not necessarily indicate the On Off condition of the wireless connection Reference Manual Wireless LAN Blue tooth Wireless Switch Utility Wireless WAN status Onl...

Page 10: ...dphone Jack You can connect headphones or ampliÞed speakers When they are connected audio from the internal speakers is not heard O Microphone Jack A condenser microphone can be used If other types of microphones are used audio input may not be pos sible or malfunctions may occur as a result When recording in stereo using a stereo micro phone Double click in the notiÞcation area click Op tions Pro...

Page 11: ... LPC Bridge AC link Interface 64bit BUS 1 8V 533MHz antenna TYPE II Battery Charger AC Link LED BKLT Buffer SD Card Serial PortRep Parallel PortRep SATA HDD 80GB 2 5 MP PATA SATA 1 5Gb s RJ45 Marvell Yucon Ultra 88E8055 A3 NNC1C000 KBD Mouse 5 3Gbytes sec 4 2Gbytes sec 4 2Gbytes sec 133Mbytes sec 1Gbytes sec x2 17Mbytes sec TPM 1 2 infineon Buffer PATA Blue tooth Internal USB1 1 Wireless cinfig CN...

Page 12: ...4 Diagnosis Procedure 4 1 Basic Procedures 4 1 ...

Page 13: ... main board Reinstall HDD Replace main board Power lamp check Check contact condition of power input terminal Replace if defective Check Power SW Replace if defective Inverter board Replace inverter board Check inverter cable continuity Replace if defective Replace LCD back light BIOS operation check Replace main board Check fuse at power source LCD unit check Replace LCD unit Result of POST Refer...

Page 14: ...splay of OK etc Error Diagnosis by Checking Beep Signal Sound The beep sound is as follows long sound about 0 4 sec short sound about 0 2 sec Length between sounds is about 0 1 sec Table of errors classified by beep sounds 1 long sound 2 3 4 Length of bar shows length of sound Diagnosis Beep signal sound Error message 1 long sound 2 BIOS ROM error BIOS ROM error RAM error Keyboard controller error...

Page 15: ...rror was detected 0232 Extended RAM Failed at offset nnnn Extended memory not working or not configured properly at offset nnnn 0250 System battery is dead Replace and run SETUP The CMOS clock battery indicator shows the battery is dead Replace the battery and run Setup to reconfigure the system 0251 System CMOS checksum bad Default configuration used System CMOS has been corrupted or modified inc...

Page 16: ...ed bit See error 230 231 or 232 for offset address of the failure in System Extended or Shadow memory Invalid System Configuration Data Problem with NVRAM CMOS data I O device IRQ conflict I O device IRQ conflict error Operating System not found Operating system cannot be located on either drive A or drive C Enter Setup and see if fixed disk and drive A are properly identified Parity Check 1 nnnn ...

Page 17: ...he test of all devices begins automatically by PC Diagnostic utility s starting It is a test which the customer who bought PC can execute As for HDD the enhancing test is also possible A flat pad does not work for a while after starting PC Diagnostic utility The movement of a flat pad might become abnormal If after RAM begins from the CPU System test a flat pad will be operated in about 30 seconds...

Page 18: ...t the left of the icon The diagnosis result of the device greens at the left of the icon when it is normal and becomes red when abnormal Please click while diagnosing when being stop on the way by the time the test of all devices ends Please click when you restart PC Diagnostic utility Each device is tested from the beginning and it is not possible to restart on the way When the test of all device...

Page 19: ... a difference from HDD according to the performance of the drive occasionally 2 3 The content of the setup is returned to the setting of the user Standard at test time All devices other than RAM and HDD RAM standard test HDD standard test HDD enhancing test 60GB about 1 minute 1 2 minutes 2 3 minutes about 40 minutes To test only a specific device Test and Do not test of each device can be selecte...

Page 20: ...e wiring be tween the USB controller and the connector by confirming the connection of the USB equipment connected with the USB connector Sound USB It is confirmed not to find abnormality in the USB controller Mainboard Connector It is confirmed not to find ab normality in the wiring be tween the controller and the connector by connecting to HUB with LAN cable LAN It is confirmed not to find abnor...

Page 21: ...Serial Port 7 It is confirmed not to find abnormality of Super I O UART function This test cannot find lack of wiring between Super I O and Serial Connector It is confirmed not to find abnormality in the wiring between Super I O and Serial Connector This test cannot find failure of cable characteristic and device problems Main board Super I O Serial Connector Parallel Port 8 It is confirmed not to...

Page 22: ...LCD JK1 CN3 CN20 CN27 CN2 CN1 CN37 CN11 CN12 CN13 CN14 CN24 CN4 CN28 CN31 CN402 CN401 CN400 CN7 CN8 CN10 CN26 CN29 CN9 CN30 CN18 CN25 CN19 CN15 CN6 CN5 CN21 CN17 DC IN LAN PORT MP PCB COMBO DRIVE SPEAKER RTC BATTERY MAIN PCB EXPRESS CARD W LAN MODULE PCMCIA CARD CN22 DIMM MEMORY CARD CN300 CN301 JK1 J2 J1 CN802 CN800 CN901 CN801 CN1 IEEE1394 INTERFACE CONNECTOR TOUCH PAD KEYBOARD MDC MODEM MODEM P...

Page 23: ...dows and turn off the power Disconnect the AC adaptor Remove the optional DIMM memory card and PCMCIA card if they are connected Remove other devices if they are connected Attention Please execute writing BIOS ID when you exchange the Main Board Parts Sheet and rubber etc related various the Conductive Cloth and Heat Spreader cannot be recycled Use new parts 9 1 2 Removing the Battery Pack and HDD...

Page 24: ... Screws K1 17 DRQT2 E8FKL 9 1 4 Removing the KB Cover Hinge Cover L Hinge Cover R and Key board 1 Remove the 4 Screws N5 and remove the KB Cover 2 Remove the 2 Screws N2 and the 4 Screws N5 and remove the Hinge Cover L R 3 Remove the Keyboard Screws N2 DRHM5054XA Screws N5 DRQT26 D4FKL HDD U Case Ass y HDD FPC Heater K1 17 K1 16 HDD L Case Ass y Tab Tab HDD HDD Damper Ass y Heater Sheet Sheet Shee...

Page 25: ...D3FKL 9 1 6 Removing the GPS PCB and Blue tooth PCB 1 Disconnect the Cable from the Connector CN25 2 Remove the 4 Screws N12 3 Remove the 2 Screws N11 4 Remove the Bluetooth PCB GPS BT Angle and GPS PCB Screws N11 DFHE5025XA Screws N12 DXQT2 F3FNL N4 N4 N4 N4 N4 N4 N4 N4 N4 N4 to Connector CN14 Connector CN13 Connector CN14 to Connector CN13 KB Cable Cover LCD Cable Cover LCD Cable Plate Keyboard ...

Page 26: ...8 DRSB3 8FKL 9 1 8 Removing the USB PCB and Antenna PCB 1 Remove the Screw N5 2 Disconnect the Cable from the Connector CN100 3 Remove the Tape 4 Remove the USB PCB 5 Open the Connector Cover 6 Remove the 2 Screws N3 7 Remove the 2 white Cables and remove the Antenna PCB Screws N3 DRQT2 G6FKL Screws N5 DRQT26 D4FKL N8 N6 N6 N6 N6 N6 N6 N6 N6 N6 N8 N8 N8 Bottom Cover DIMM Memory Card DIMM Stopper B...

Page 27: ... Tape and disconnect the Cable from the Con nector CN801 2 Disconnect the Cable from the Connector CN802 3 Remove the TP PCB Screw Sheet 4 Remove the 2 Screws N4 5 Remove the PAD PCB Screws N4 DRQT26 D3FKL 9 1 11 Removing the Main PCB 1 Remove the TOP Screw Sheet 2 Remove the Screw N7 3 Disconnect the 2 Cables from the 2 Connectors CN17 CN27 N4 N16 N4 N4 N4 N4 Connector CN10 Connector CN26 HDD Cab...

Page 28: ...23 Remove the 2 Screws N5 24 Remove the Modem LAN Case 25 Remove the 1394 Sheet 26 Remove the 2 Screws N11 27 Remove the Tape 28 Disconnect the Cable from the Connector J2 and remove the MDC 29 Remove the Modem Cable 30 Remove the 7 Screws N5 31 Remove the Screw N11 32 Remove the Main PCB Screws N5 DRQT26 D4FKL Screws N7 DRSB26 10HKL Screws N11 DFHE5025XA Screws N16 DRQT26 E5FKL Screws N17 DRQT26 ...

Page 29: ... PCMCIA Card Screws N5 DRQT26 D4FKL Screws N22 DXQT2 G4FNL 9 1 13 Removing the I O PCB 1 Open the Connector Cover and Lid Cover 2 Remove the 4 Screws N14 3 Remove the 4 Screws N15 4 Remove the I O PCB Screws N14 DFHE5058ZB Screws N15 DRHM5104ZA N22 N22 N22 N22 N22 N22 N22 N22 N5 N5 SD PCB Express Card PCMCIA Card Connector CN701 Connector CN700 I O PCB Lib Cover Connector Cover N15 N14 N14 N15 ...

Page 30: ... Sheet 8 Remove the Screw N5 and remove the SW LCD PCB Screws N4 DRQT26 D3FKL Screws N5 DRQT26 D4FKL 9 1 15 Removing the Handle and Power SW 1 Remove the 2 Screws K2 41 and remove the Handle Base L and R 2 Remove the Handle 3 Remove the 2 Screws K2 42 4 Remove the WM SW and Power SW Screws K2 41 DRSN4 6FKLT Screws K2 42 DXQT26 D4NLT Palm Top Cover Sheet N4 N5 Palm Top Cover PW LED Sheet Touch Pad ...

Page 31: ...he left and right LCD Cover Side Covers 5 Remove the 4 Screws N7 6 Remove the LCD Rear Cabinet 7 Remove the LCD Latch 8 Remove the 2 Screws K9 1 4 9 Remove the Hinge L and R Screws N2 DRHM5054XA Screws N7 DRSB26 10HKL Screws N13 DRSB4 10FKL Screws K9 1 4 DRYN4 J10KLT N9 N9 N9 N9 Display Unit N10 N10 N7 N7 N7 N7 N7 N7 N7 N7 N7 N7 N13 N13 N7 N7 LCD Latch LCD Rear Cabinet Wireless Antenna Corner Cove...

Page 32: ... the LCD Unit Screws N5 DRQT26 D4FKL 9 1 19 Removing the Antenna PCB L and R 1 Remove the 4 Screws N2 2 Remove the W LAN ANT Cover L and R 3 Remove the 2 Screws N2 4 Remove the Antenna PCB L and R Screws N2 DRHM5054XA N5 N5 LCD Unit LCD Front Cabinet Inverter PCB TS PCB LCD Drop Holder LCD Drop Holder A B A B C C to Connector CN200 Connector CN200 Connector CN201 N2 N2 N2 N2 LCD Rear Cabinet Ass y...

Page 33: ...na PCB R Antenna PCB L W LAN ANT Cover R W LAN ANT Cover L N2 N2 Safety Working Safety Working X X X X Attach the Cable Tape X X X X Attach the Cable Tape Attach the Rear Screw Sheet Safety Working Attach the Cable Tape Tighten of Screw Tighten of Screw Match to the corner Coming off the tape is allowed Insert the Cable between the pins Insert the Cable between the pins Match it to the protrusion ...

Page 34: ...un over the edge of Inverter Shield Case Inverter Shield Tapes Attachment Guide Protrusion by wrinkles etc 0 2 or less Air Bubble 1 cm 2 or less 1 bubble size Important Parts for Safety Inverter PCB Inverter is set attach Inverter Shield Case is set Inverter Shield Case Inverter Shield Case Outside Attach the Inverter Shield Tape Safety Working Notes 1 Apply the load when attaching the parts 20N t...

Page 35: ...ing the parts 20N to 30N 2 to 3Kgf cm2 Confirm that the LCD Cushion is not wrapped Match to the LCD edge and attach it Clearance 2 mm or less 1 Insert the TS Flex into the TS Controller and attach the tape 2 Remove the Release Paper A and attach the TS Controller Do not come off the sheet and apply the pressure on the LCD 3 Remove the Release Paper B and attach it on the TS Controller 4 Remove the...

Page 36: ...he numbered order No1 to No4 Screws N9 DRYN4 J10FKL Screws N10 DXSB4 15FNLB 9 2 6 Setting the Handle and Power SW 1 Set the WM SW using the 2 Screws K2 42 2 Set the Power SW 3 Set the Handle 4 Fix the Handle Base L and R using the 2 Screws K2 41 Screws K2 41 DRSN4 6FKLT Screws K2 42 DXQT26 D4NLT N9 N9 N9 N9 Display Unit N10 N10 No 1 No 2 No 3 No 4 No 1 No 2 Handle Handle Base L Handle Base R Power...

Page 37: ...ough the hole 2 on the Top Cabinet set the touch Pad 11 Attach the Touch Pad Adhesion Seat 12 Fix the Palm Top Cover using the 5 Screws N4 No1 to No5 13 Attach the Palm Top Cover Sheet Note Tighten the Screws in the numbered order No1 to No5 Screws N4 DRQT26 D3FKL Screws N5 DRQT26 D4FKL Q Preparation of SW LED FPC Palm Top Cover Sheet N4 N5 Palm Top Cover PW LED Sheet Touch Pad Adhesion Seat Touch...

Page 38: ...y A B Order of fixing Screw Screw Screw Screw Screw Tighten of Screw Tighten of Screw Tighten of Screw Tighten of Screw Tighten of Screw Palm Top Cover is set Touch Pad SW Knob Rubber is set FFC 6LED is set Attach the PWB 6LED LEDX6 Spacer Sheet is set Touch Pad SW Knob In is set Attach the Pad WP Sheet Palm Top Cover Avoid running over the protrusion attached to the protrusion side of the upper C...

Page 39: ...9 Setting the SD PCB Express Card and PCMCIA Card 1 Fix the PCMCIA Card using the 4 Screws N22 2 Fix the Express Card using the 4 Screws N22 3 Fix the SD PCB using the 2 Screws N5 Screws N5 DRQT26 D4FKL Screws N22 DXQT2 G4FNL Connector CN701 Connector CN700 I O PCB LID Cover Connector Cover N15 No 3 N15 No 1 N14 No 1 N14 No 3 N14 No 4 N15 No 4 N14 No 2 N15 No 2 N22 N22 N22 N22 N22 N22 N22 N5 N5 SD...

Page 40: ...Connect the Cable to the Connector CN400 CN401 17 Attach the Tape 18 Set the Main Chasis on the Computer 19 Connect the Cable to the Connector CN31 and Attach the Pet Tape 20 Connect the Cable to the Connector CN700 CN701 21 Fix the Main Chasis using the 6 Screws N16 No1 to No6 22 Fix the Main Chasis using the Screw N18 23 Connect the 2 Cables to the 2 Connectors CN17 CN27 N5 N5 N17 N11 N11 N11 N1...

Page 41: ...bered order No1 to No8 Tighten the Screws in the numbered order No1 to No6 Screws N5 DRQT26 D4FKL Screws N7 DRSB26 10HKL Screws N11 DFHE5025XA Screws N16 DRQT26 E5FKL Screws N17 DRQT26 E6FKL Screws N18 DRSB26 8FKL Screws N21 DXQT2 E12FNL N7 TOP Screw Sheet Connector CN17 Connector CN27 ...

Page 42: ...le and cover with MDM Cable Sheet Separate from the coil Attach space Safety Working Safety Working Attach the PET Sheet 0 1 0 1 1 2 Cable SATA Signal Insertion Sheet wrap Safety Working Notes 1 Apply the load when attaching the parts 20N to 30N 2 to 3Kgf cm2 Insert the connector wrapped with the sheet into the connector on the board Bend the cable avoiding the connector Connect the LAN cable Put ...

Page 43: ...7 11 0 2 0 2 FFC Insertion FFC Insertion Attach the Touch Pad FFC Fix Tape Tighten of Screw Tighten of Screw Attach the Touch Pad PCB Screw Sheet Cable Hold Sheet is installed Notes 1 Apply the load when attaching the parts 20N to 30N 2 to 3Kgf cm2 Avoid running over the boss and the rib Process the surplus of FFC to the back Screw Screw Insert the boss at an angle to put here close to the Cabinet...

Page 44: ...Tighten the Screws in the numbered order No1 to No5 Screw N4 DRQT26 D3FKL Screw N16 DRQT26 E5FKL Q Preparation of HDD FPC ASSY N4 N16 N4 N4 Connector CN10 Connector CN26 HDD Cable Cover FPC HDD BAT Antenna Cable Sheet to Connector CN800 Connector CN800 to Connector CN26 Tape Connector CN9 Pad PCB Tape to Connector CN8 to Connector CN7 Connector CN8 Pad Protect Sheet Connector CN7 No 3 N4 No 2 N4 N...

Page 45: ...t Battery HDD Connector Angle is set FPC HDD Battery is set Direction A View A B C Direction C View Direction B 1 Set HDD Guide and fix with Screw 2 Fix with Screw 3 Apply tetra coating to each connector pin This Connector does not need tetra coating Do not Fold R1 4 View ...

Page 46: ...g inside is R0 5 1 2 Don t mistake a bending direction Don t use a mistaken thing R0 5 1 NG OK Figure seen from direction of arrow of A The terminal of the antenna cable must not come in contact with this terminal Put it on the metal fittings side Cable Relay Circuit Board Ass y Insert FPC into Relay Circuit Board Ass ys socket FPC Mountain Fold Straight Line Valley Fold Dotted Line Insert the Plu...

Page 47: ...attaching the parts 20N to 30N 2 to 3Kgf cm2 Connect the coaxial cable from LCD Set on the top Process the cable from LCD Fit to the groove Difference 1 or less Along the groove Pull W LAN Cable out to the surface from the hole Safety Working Cable USB is set PCB USB Sub is set Tighten of Screw Notes 1 Apply the load when attaching the parts 20N to 30N 2 to 3Kgf cm2 Match to the CN edge Difference...

Page 48: ...ews N1 Screws N1 DRHM0002ZA Screws N5 DRQT26 D4FKL Screws N6 DRQT26 E4FKL Screws N8 DRSB3 8FKL Note Tighten the Screws in the numbered order No1 to No6 Tighten the Screws in the numbered order No1 to No13 Tighten the Screws in the numbered order No1 to No5 N8 N6 N6 N6 N6 N6 N6 N6 N6 N6 N8 N8 N8 Bottom Cover DIMM Memory Card DIMM Stopper Base DIMM Heat Plate DIMM Cover N1 N1 N1 N1 N1 N5 N5 N8 N6 N6...

Page 49: ...ety Working Safety Working Attach the CD Edge Sheet Attach the CD Edge Sheet 4 6mm 4 6mm 0 1mm 1 5 2 5mm Notes 1 Apply the load when attaching the attaching parts 20N to 30N 2 to 3Kgf cm2 0 0 5mm 0 0 5mm 0 0 5mm 0 0 5mm DIMM Cover is set Attach the DIMM Cover Cushion Attach the DIMM Cover Spacer Notes 1 Apply the load when attaching the parts 20N to 30N 2 to 3Kgf cm2 ...

Page 50: ...ly the load when attaching the parts 20N to 30N 2 to 3Kgf cm2 Fit to the plate squeeze line 1 Attach the Tape Put the Cable along the Cabinet side and tape it firmly Match to the boss center Cabinet Level Standard Tolerance 0 to 1 Process the wire into the groove Pass the Cable behind the Cabinet protrusion Attach the Cable Sheet into Main Cable and Whip Cable Attach the Cable Sheet into Sub Cable...

Page 51: ... Cover LCD Cable Cover LCD Cable Plate Keyboard No 6 No 4 No 1 No 5 No 3 No 7 No 2 No 1 No 2 No 3 Attach the Keyboard Spacer Tape Attach the Keyboard Spacer Sheet Attach the Keyboard Back Plate Keyboard US is installed Attach the Keyboard Fook Spacer Lower Plate hole Notes 1 Apply the load when attaching the parts 20N to 30N 2 to 3Kgf cm2 1 Attach the Keyboard US and Keyboard Spacer KB Preparation...

Page 52: ...ter to HDD 3 Attach the Heater Sheet to the Heater 4 Attach the 2 Sheets to HDD 5 Attach the 6 HDD Forming MFYPC and the two HDD Terminal Plate Upper to the HDD Damper Ass y 6 Attach the six HDD Forming MFYPC and the two HDD Terminal Plate Upper to the HDD Damper Ass y 7 Set the HDD Damper Ass y to HDD 8 Attach the Side Cushion to the HDD L Case Ass y 9 Set the HDD U Case Ass y and the HDD L Case ...

Page 53: ...ed Tape 16 2 Insert the HDD FPC Ass y Connect the Connector Heater is set HDD FPC Ass y Valley Fold Mountain Fold 1 Do not gouge when inserting and removing the socket 2 Do not drop HDD or add any impacts on it 3 Insert CN into the end firmly 4 Apply the load when attaching the parts 20N to 30N 2 to 3Kgf cm2 Check the part number Heater Do not fold because the thermal fuse exists in this part Lead...

Page 54: ...HDD Thermal Plate 1 2 1 2 1 2 0 1 1 2 1 2 Attach the HDD Cushion Yelllow Attach the HDD Cushion Yelllow Attach the HDD Cushion Black Attach the HDD Thermal Plate HDD Cushion Black 15 1 Notes 1 Apply the load when attaching the parts 20N to 30N 2 to 3Kgf cm2 Only the metal plate attached on this side Displace the edge by 10 mm and fold back Prepare the metal plate bend Do not bend it at a sharp ang...

Page 55: ...arts 20N to 30N 2 to 3Kgf cm2 Fold back matching 4 corners Do not bend it at a sharp angle to put natural R To the level of attaching closely in this range Prepare the metal plate bend When attaching HDD Cushion Plate and HDD Cushion Black set the bending part of the metal plate up Longer Direction Metal Plate Ensure the direction is right lateral Keep the space to secure the air vent Put the edge...

Page 56: ...er B B A 0 0 5 HDD Bottom Case Ass y Notes 1 Apply the load when attaching the parts 20N to 30N 2 to 3Kgf cm2 Right and left position Match to the center Top and bottom position Match the edge of the base material transparent sheet to the bottom side Lower Case Entire Circumference ...

Page 57: ...rst and then set the TAB side pushing to the A direction A SATA Guide Set Tighten of Screw Tighten of Screw Tighten of Screw Tighten of Screw Tighten of Screw Attach the Edition Number Label 7 2 5 2 Order of fixing Screw Screw Screw Screw Notes 1 Apply the load when attaching the parts 20N to 30N 2 to 3Kgf cm2 Confirm that the CN board moves up down and right left after assembling Label Letters he...

Page 58: ...9 36 9 2 19 Setting the Battery Pack and HDD Pack 1 Set the HDD Pack 2 Set the Battery Pack Battery Cover HDD Cover HDD Pack Battery Pack ...

Page 59: ...K25 K26 K25 K25 K95 K87 E23 N5 N7 N10 N10 K115 E4 N4 N4 N4 N4 N4 N4 N4 K17 K30 N2 K29 K70 K75 K71 K16 N4 N4 N4 E1001 K73 K73 K73 A A A B B B B B A V V Screw tightening torque 0 19 _ 0 02 N m 2 0 _ 0 2 kgf cm 0 45 _ 0 05 N m 4 5 _ 0 5 kgf cm 0 49 _ 0 05 N m 5 0 _ 0 5 kgf cm 1 47 _ 0 20 N m 15 _ 2 0 kgf cm 0 18 _ 0 22 N m 2 0 _ 0 2 kgf cm 0 2 _ 0 02 N m 2 0 _ 0 2 kgf cm A B F G I L B B B B B B B B B...

Page 60: ... 2 K2 7 K2 39 K2 39 K2 7 1 K2 7 1 K2 9 10 K2 9 9 K2 9 9 K2 9 9 K2 9 5 K2 9 4 K2 9 7 K2 9 2 K2 9 2 K2 9 1 K2 9 8 K2 9 K2 31 K2 42 K106 K36 K2 15 K2 21 K2 22 K2 16 K108 K2 25 K2 25 K2 38 K2 38 K2 24 K2 20 K2 18 K2 18 K107 K2 8 2 K2 14 K2 14 K2 13 K103 K102 K2 23 K2 8 3 K2 8 3 K2 17 K2 17 K2 3 2 K2 4 4 K2 41 K2 6 2 K2 6 K2 6 4 K2 6 3 K2 6 3 K2 10 5 K2 30 K2 9 6 K2 9 3 K2 7 3 K2 8 6 K2 2 2 K2 2 6 K2 2...

Page 61: ...8 N22 N22 N22 N22 N22 N22 N22 E32 K134 K146 K138 K133 B B B B B N4 B B N16 B B B K89 K88 K88 K96 B B B N17 B B B B B B B B B B N4 B F N14 F B K21 K132 E9 K35 E27 K142 K94 K111 K136 K161 E38 N5 Screw tightening torque 0 19 _ 0 02 N m 2 0 _ 0 2 kgf cm 0 216 _ 0 0196 N m 2 2 _ 0 2 kgf cm 0 314 _ 0 0196 N m 3 2 _ 0 2 kgf cm 0 49 _ 0 05 N m 5 0 _ 0 5 kgf cm 0 441 _ 0 049 N m 4 5 _ 0 5 kgf cm 1 47 _ 0 2...

Page 62: ...ew tightening torque 0 45 _ 0 05 N m 4 5 _ 0 5 kgf cm 0 8 _ 0 1N m 8 0 _ 1 0 kgf cm 0 3 _ 0 05 N m 3 0 _ 0 5 kgf cm 0 19 _ 0 05 N m 2 0 _ 0 5 kgf cm B P R S N6 B B B R R R R A P B B B B B P P B N6 B N6 B P B N1 B N1 B N1 B N1 B B K85 K85 K5 K4 K80 K85 K2 39 K2 33 K2 32 K2 39 K2 34 K41 N12 K42 E6 E14 N11 S N12 S K3 8 R K3 N8 P X X 10 4 ...

Page 63: ... 3 K9 1 3 K9 1 3 K50 K9 2 1 1 K9 2 1 K9 2 K9 K9 2 3 K9 2 2 K61 K59 K50 K9 K9 1 3 K36 K36 K53 K53 K53 1 3 K9 1 3 Screw tightening torque 0 19 _ 0 02 N m 2 0 _ 0 2 kgf cm 0 45 _ 0 50 N m 4 5 _ 0 5 kgf cm 0 441 _ 0 049 N m 4 5 _ 0 5 kgf cm 1 47 _ 0 20 N m 15 _ 2 0 kgf cm 1 30 _ 0 17N m 13 0 _ 2 0 kgf cm A B F G H G G G G B 10 5 ...

Page 64: ... 10 E35 3 E35 3 E35 4 E35 4 E35 6 E35 2 E35 E35 1 Screw tightening torque 0 19 _ 0 02 N m 2 0 _ 0 2 kgf cm 0 45 _ 0 05 N m 4 5 _ 0 5 kgf cm 0 216 _ 0 0196 N m 2 2 _ 0 2 kgf cm 0 314 _ 0 0196 N m 3 2 _ 0 2 kgf cm 0 49 _ 0 05 N m 5 0 _ 0 5 kgf cm A B C D E A A 10 6 ...

Page 65: ... B N13 K55 K55 K55 K55 K13 2 K52 K55 K55 K13 Screw tightening torque 0 19 _ 0 02 N m 2 0 _ 0 2 kgf cm 0 45 _ 0 05 N m 4 5 _ 0 5 kgf cm 0 216 _ 0 0196 N m 2 2 _ 0 2 kgf cm 0 314 _ 0 0196 N m 3 2 _ 0 2 kgf cm 1 47 _ 0 20 N m 15 _ 2 0 kgf cm 0 49 _ 0 05 N m 5 0 _ 0 5 kgf cm A B C D G O B B G B B B B B B B B B B B B G B 10 7 ...

Page 66: ...37ZA CABLE POWER 1 E24 N2EABEC00006 TOUCHPAD 1 E25 BR 2330A SF LITHIUM COIN BATTERY 1 E26 DFJK12U050BB FFC SD 1 E27 DFJK40U056BB FFC MP OUTER 2 E28 DFJS1032ZA MODEM CABLE 1 E29 DFJS1035ZA CABLE SATA SIGNAL 1 E30 DFJS1036ZA CABLE USB 1 E31 DFJS1046ZA LAN CABLE 1 E32 K1NA26Z00001 CONNECTOR 1 E33 K1NA68Z00008 CONNECTOR 1 E34 S N5HAZ0000014 MODEM 1 E35 DFWV08A0090 LCD UNIT ASS Y 1 E35 1 DL3DE0183AAA L...

Page 67: ...HION 2 K1 6 DFHG1934ZA HDD FORMING M2 2 K1 7 DFHP7076ZA DOUBLE SIDE TAPE B 1 K1 8 DFHP7101ZA DOUBLE SIDE TAPE 7X30 1 K1 9 DFHR6264ZA SATA GUARD 1 K1 10 DFHR7900ZA TAPE 1 K1 11 DFMX0634ZA CD EDGE SHEET 1 K1 12 DFMY3143YA HDD THERMAL PLATE UPPER 2 K1 13 S L9DZYY000008 HEATER HDD 1 K1 14 DFHR8522YA HDD DAMPER ASS Y 1 K1 15 DFHR8523YA HDD SIDE D ASS Y 1 K1 16 DFHE5025XA SCREW 1 K1 17 DRQT2 E8FKL SCREW...

Page 68: ...DFBH3051ZA LID HINGE 2 K2 7 2 DFGE0140ZA 0 SD COVER SHEET 1 K2 7 3 S DFKE0866ZA 0 SD COVER 1 K2 7 4 DRQT26 D3KLT SCREW 2 K2 8 S DFKE8190XA 0 BATT COVER ASS Y 1 K2 8 1 DFBH3051ZA LID HINGE 2 K2 8 2 DFGE0141ZA 0 BATT COVER SHEET 1 K2 8 3 DFHR3E56ZA BATT COVER CUSHION 2 K2 8 4 DFHR3E59ZA BATT LID KNOB SHEET 1 K2 8 5 S DFKE0799ZA 0 LID KNOB 1 K2 8 6 S DFKE0862XA 0 BATT COVER 1 K2 8 7 DFMD7B12ZA BATT L...

Page 69: ...2 31 DFMD2170ZA KENSINGTON PLATE 1 K2 32 DFMD2172ZA HEAT PIPE ANGLE A 1 K2 33 DFMY0414ZA CPU HEAR PIPE RUBBER 1 K2 34 DFMY5037ZA HEAT PIPE UNIT A TOP 1 K2 36 DFUQ0102ZA POTRE SPRING 2 K2 37 DFWP0145ZA WIRELESS SW FPC 1 K2 38 DRHM0118ZAT SCREW 2 K2 39 DRQT26 D3KLT SCREW 15 K2 40 DRQT26 D5KLT SCREW 4 K2 41 DRSN4 6FKLT SCREW 2 K2 42 DXQT26 D4NLT TW SCREW 3 K2 43 DXQT3 F4FNLT SCREW 2 K2 44 DFKH8009ZA ...

Page 70: ...P SPACER SHEET A 3 K26 DFHR3G27ZA BOTTOM TOP SPACER SHEET B 1 K27 DFHR6270ZA DIMM STOPPER BASE 1 K28 DFHR6296ZA DIMM COVER SPACER 1 K29 S DFKE0857ZA 0 LCD CABLE COVER 1 K30 S DFKE0858YA 0 KB CABLE COVER 1 K31 S DFKE0859ZA 0 DIMM COVER 1 K32 S DFKE0873ZA 0 HINGE COVER L 1 K33 S DFKE0874ZA 0 HINGE COVER R 1 K34 DFMD2177ZA ANTENNA CABLE PLATE 1 K35 DFMX0634ZA CD EDGE SHEET 5 K36 DFMX0999ZA RJ11 FIX C...

Page 71: ...FHR3619ZA LEDX6 SPACER SHEET 1 K91 DFHR3636ZA CABLE HOLD SHEET 1 K92 DFHR3643ZA TP BOTTOM TAPE 1 K93 DFHR3E67ZA PAD WP SHEET 1 K94 DFHR3E93XA 1394 SHEET 1 K95 DFHR3E97ZA P LED SHEET 1 K96 DFHR3F46ZA ICH SHEET 1 K97 DFHR3F49ZA CABLE TAPE 5X18 2 K98 DFHR3F60ZA PC EDGE SHEET 1 K99 DFHR3F87ZA PAD PROTECT SHEET 1 K100 DFHR3G02ZA SERIAL COVER SPACER 1 K101 DFHR3G03ZA SERIAL WP SHEET 1 K102 DFHR3G04ZA US...

Page 72: ...EET 2 K149 DFMX0702ZA INSULATION SHEET 1 K150 DFMX0703ZA MAIN INSULATION SHEET 2 1 K152 DFMX1270ZA SATA CABLE SHEET 1 K153 DFMX1280ZA EXP FPC SHEET 1 K155 DFQT9745ZA BOARD LABEL 1 K156 DFHR3F51ZA MIC JACK SHEET 1 K157 DFHR3F53ZA IO PWB SHEET 1 K158 DFHR3F63ZA IO PWB SHEET B 1 K159 DFMD7B09ZA MIC JACK ANGLE B 1 K161 DFHP7118ZA DOUBLE SIDE TAPE 1 K162 DFHR3G74ZA PW SW CUSHION 1 K163 DFHR3G93ZA DC IN...

Page 73: ...299 300 301 302 303 304 305 306 307 309 315 316 317 318 320 340 345 346 347 356 360 362 363 364 366 367 368 369 370 372 373 374 387 389 390 391 392 393 394 395 16 2 26 2 28 F1G1C104A042 CAPACITOR 16V 0 1µF 190 C 45 127 128 129 130 153 158 188 189 190 191 195 197 206 266 272 275 287 350 352 353 358 359 365 375 381 388 418 459 465 497 509 514 515 519 571 F1G1E103A062 CAPACITOR 25V 0 01µF 38 C 48 444...

Page 74: ...R 50V 150pF 1 C 434 F1H1H1830001 CAPACITOR 50V 0 018µF 1 C 435 F1G1H561A496 CAPACITOR 50V 560pF 1 C 441 510 F1G1H331A496 CAPACITOR 50V 330pF 2 C 447 556 F1J1E334A081 CAPACITOR 25V 0 33µF 2 C 448 449 450 456 474 491 496 511 536 546 F1L1E106A017 CAPACITOR 25V 10µF 10 C 451 452 453 454 EEFSX0D331ER CAPACITOR 2V 330µF 4 C 455 492 EEFCD0D151ER CAPACITOR 2V 150µF 2 C 457 486 498 F1H1C224A074 CAPACITOR 1...

Page 75: ...S K5H123Y00001 FUSE 12A 65V 1 IC 1 C2GBC0000304 CPU 1 IC 2 C1CB00002360 IC CHIPSET 1 IC 3 C0JBZZ000388 IC CLOCK GENERATOR 1 IC 4 C1DB00001541 IC CHIPSET 1 IC 5 C1CB00002575 IC LAN CONTROLLER 1 IC 7 C0JBAB000832 IC LOGIC 1 IC 11 12 13 C0DBALH00003 IC 3 IC 14 C0CBCAC00161 IC 1 IC 15 C1CB00002540 IC TEMPERATURE CENSOR IC 1 IC 16 C0DBZYY00017 IC 1 IC 20 C3EBFY000003 IC EPROM 1 IC 21 C0DBEFE00003 IC 1 ...

Page 76: ...UCTOR 1 L 24 G1A160H00001 INDUCTOR 1 L 25 G1BYYYY00009 INDUCTOR 1 L 26 J0MAB0000116 INDUCTOR 1 PA 5 6 S D4FB1R100009 SWITCH 2 Q 1 2 36 52 53 59 66 96 123 131 135 142 144 B1CFGD000004 TRANSISTOR 13 Q 3 4 16 30 31 32 33 35 37 58 69 81 82 83 85 86 87 88 89 101 102 103 104 107 108 115 119 121 138 141 UNR9213J0L TRANSISTOR 30 Q 5 14 25 75 76 90 99 111 112 134 145 UNR9113J0L TRANSISTOR 11 Q 6 9 12 20 47...

Page 77: ... 490 491 492 493 494 495 556 580 ERJ2GEJ101X RESISTOR 1 16W 100Ω 20 R 67 68 ERJ2RKF80R6X RESISTOR 1 16W 80 6Ω 2 R 71 72 131 257 264 267 293 318 370 ERJ2GEJ330X RESISTOR 1 16W 33Ω 9 R 73 93 96 111 132 135 182 244 349 360 574 602 610 D1H81034A024 RESISTOR ARRAY 13 R 74 ERJ2RKF1501X RESISTOR 1 16W 1 5KΩ 1 R 75 ERJ2RKF2550X RESISTOR 1 16W 255Ω 1 R 76 77 78 ERJ2RKF1500X RESISTOR 1 16W 150Ω 3 R 80 ERJ3G...

Page 78: ...J222X RESISTOR 1 16W 2 2KΩ 2 R 391 ERJ2RKF5103X RESISTOR 1 16W 510KΩ 1 R 394 511 ERJ2RKF4702X RESISTOR 1 16W 47KΩ 2 R 395 ERJ2RKF6801X RESISTOR 1 16W 6 80KΩ 1 R 397 ERJ2RKF1800X RESISTOR 1 16W 180Ω 1 R 399 577 ERJ2RKF5101X RESISTOR 1 16W 5 1KΩ 2 R 401 451 ERJ2RHD472X RESISTOR 1 16W 4 7KΩ 2 R 402 415 416 ERJ3GEYJ1R0V RESISTOR 1 16W 1Ω 3 R 405 ERJ2RHD222X RESISTOR 1 16W 2 2KΩ 1 R 413 ERJ3GEYJ101V RE...

Page 79: ...3V 0 22µF 1 C 748 749 F1G1H471A496 CAPACITOR 50V 470pF 2 C 750 F1J0J106A013 CAPACITOR 6 3V 10µF 1 CN 700 K1MY50BA0220 CONNECTOR 1 CN 701 K1MN40B00048 CONNECTOR 1 CN 702 K1FA209BA004 CONNECTOR 1 CN 703 K1FB115BA014 CONNECTOR 1 CN 705 K1FY180BA001 CONNECTOR 1 F 701 S K5H802300002 FUSE 8A 72V 1 FL 703 704 705 J0HAAC000059 FILTER 3 IC 700 C0ABBA000093 IC OP AMP 1 KJ 700 701 K2HC103B0197 JACK 2 L 700 7...

Page 80: ...1J L INDUCTOR 6 LED PCB CN 901 K1MN10AA0058 CONNECTOR 1 D 901 902 905 906 907 B3ABB0000210 DIODE 5 D 903 B3ADB0000065 DIODE 1 D 904 B3AGB0000040 DIODE 1 P SW PCB CN 1 K1KA07AA0051 CONNECTOR 1 D 1 B3ADB0000065 DIODE 1 D 2 B3AGB0000040 DIODE 1 D 3 B3ABB0000210 DIODE 1 SW 1 K0ZZ00000620 SWITCH 1 SW 2 EVQPLDA15 SWITCH 1 BAT FPC CN 4 K1KY42B00001 CONNECTOR 1 CN 5 K1KY10B00009 CONNECTOR 1 CN 7 K1KY10BA0...

Page 81: ... X 200 H2D600400005 OSCILLATOR 6MHz 1 BLUETOOTH PCB C 1 F1J0J106A016 CAPACITOR 6 3V 10µF 1 C 2 4 7 11 F1G1C104A042 CAPACITOR 16V 0 1µF 4 C 3 5 F1G1H102A496 CAPACITOR 50V 1000pF 2 C 6 9 F1G1E103A062 CAPACITOR 25V 0 01µF 2 C 8 F1G1H270A542 CAPACITOR 50V 27pF 1 CN 1 K1MN10BA0070 CONNECTOR 1 IC 1 C0JBAZ002422 IC FET SWITCH 1 IC 2 N5HZZ0000040 BLUETOOTH MODULE 1 IC 3 C0EBE0000460 IC 1 KJ 1 K1QZA1AE0001...

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