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CALDERA CORTEN Electronic Ignition | Installation & Owner's Manual

TROUBLESHOOTING

WARNING:

Turn off appliance and let cool before 

servicing.  Only a qualified service person 

should service and repair this appliance.

IF YOU SMELL GAS:

Shut off gas supply.

Do not try to light any appliance.

Do not touch any electrical switch; do not use any phone in the vicinity of the appliance.

Immediately call your gas supplier from a safe distance.  Follow your gas supplier’s instructions.

IMPORTANT: Operating unit where 

impurities in air exist may create 

odors. Cleaning supplies, paint, paint 

remover, cigarette smoke, cements 

and glues, new carpet or textiles, 

etc., create fumes. These fumes may 

mix with combustion air and create 

odors. These odors will disappear 

over time.

 

                        

         

 

OBSERVED PROBLEM

POSSIBLE CAUSE

REMEDY

Burner shuts off/relights intermittently.

1.  Wind or gusts in excess of 16 km/h 

(10 mph).

2.  Air present in gas line

3.  Not enough air to pilot

1.  Protect pilot from wind with 

decorative topping - sides of pilot 

housing may be covered. DO 

NOT BLOCK IGNITION PORT.

In the case of consistently windy 

conditions, a protective glass 

barrier may be necessary.

2.  Ensure gas line is thoroughly bled

3.  Ensure ventilation holes/gaps are 

not obstructed

Unit is smoking / sooting excessively. 

(Note: It is natural and unavoidable for 

appliance sets to produce moderate 

levels of carbon (soot) where flames 

contact the media.)

1.  Poor fuel quality

2.  Excessive flame impingement or 

blockage

3.  Improper fuel/air mixture

1.  Contact local natural gas 

company

2.  Separate the stones to allow 

more flame passage

3.  Remove any foreign items from 

the flame pattern and/or check 

for proper orifice sizing

Burner is excessively noisy

(Note: The movement and combustion 

of gas will create low, unavoidable 

levels of noise.)

1.  Passage of air/gas across irregular 

surfaces

2.  Excessive gas pressure on natural 

gas units

1.  Relieve any tight bends or kinks 

in gas supply line

2.  Check/reset gas regulator 

pressure

Gas odor even when power is off

1.  Gas leak. See Warning statement 

above.

2.  Main gas valve defective.

1.  Locate and correct all leaks (see 

Checking Gas Connections, pg 8)

2.  Replace gas valve

Unit produces unwanted odors

1.  Gas leak. See Warning statement 

below.

1.  Locate and correct all leaks (see 

Checking Gas Connections, pg 8)

Summary of Contents for Caldera-E NG

Page 1: ...NGER WARNING FOR OUTDOOR USE ONLY Installation and service must be performed by a qualified installer service agency or gas supplier INSTALLER Leave this manual with the appliance CONSUMER Retain this manual for future reference Burner conforms to ANSI Z21 97 CSA 2 41 2017 Outdoor Decorative Gas Appliances CSA 2 17 2017 Gas fired Appliances For Use at High Altitudes We recommend that our fire pits...

Page 2: ... Code ANSI Z223 1 NFPA 54 or the International Fuel Gas Code 3 Keep the appliance area clear and free from combustible materials gasoline and other flammable vapors and liquids 4 Do not burn solid fuel in this appliance Do not use this appliance to cook food or to burn paper or other objects 5 Children and adults should be alerted to the hazards of high surface temperatures and should stay away to...

Page 3: ...weather conditions Rust will bleed until it stabilizes Do not place Cor Ten fire pits on surfaces that will be permanently damaged or stained by rust bleed 1 UNPACK Account for all parts see p 14 2 FRAGILE Handle with care 3 LEVEL Place on a solid level surface 4 AIR VENTS Do not block ventilation holes in base see p 4 5 GAS ELECTRICAL Supply lines are routed through the base of the unit and must ...

Page 4: ...9 000 BTU h 60 000 BTU h Inlet Pressure Min 4 5 W C 11 0 W C Inlet Pressure Max 10 5 W C 13 0 W C Orifice Size 18 37 Burner Ports 68 68 Port Size 1 8 1 8 Electrical 120V 15A Outdoor Receptacle Dedicated Circuit with Wall Switch Burner connects via an AC adapter Must be installed and grounded in accordance with local codes VENTILATION HOLES GAS SUPPLY OPENING ...

Page 5: ...5 CALDERA CORTEN Electronic Ignition Installation Owner s Manual FIG 1 MINIMUM CLEARANCES TO COMBUSTIBLES REQUIRED CLEARANCES 72 72 8 7 BOL CALDERA 0 CLEARANCE BELOW ...

Page 6: ...utes to one hour or more of operation Maintain safe distance during this time TO ASSEMBLE THE FIRE PIT 1 Connect the Burner Assembly to the gas propane supply using the supplied flex connector and following the instructions on page 8 2 Carefully leak test all connections following the procedure on page 8 3 Cover the burner evenly and completely with burner media crushed tempered glass for natural ...

Page 7: ...EROCK BOULDERS OPTIONAL ARRANGE OVER BURNER RING TO OPTIMIZE FLAME APPEARANCE BURNER MEDIA CRUSHED GLASS NG or LAVA ROCK LP FILL BURNER MEDIA TRAY COMPLETELY COVER BURNER RING VENTILATION HOLES DO NOT BLOCK CAUTION Do not use any media over the burner that have not been supplied by Paloform Landscape stone or other natural or manufactured materials may explode when heated ...

Page 8: ...an open flame to check for a leak Apply a mixture of liquid soap and water to all joints Bubbles forming on joints while the gas is running indicate a leak Correct all leaks at immediately Test Pressures in Excess Of 1 2 psi 3 5 kPa This appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in ...

Page 9: ...lified service technician to inspect the appliance and to replace any part of the control system and any gas control that has been under water Improper installation adjustment alteration service or maintenance can result in injury or property damage For assistance or additional information consult a qualified installer service agency or the gas supplier Do not store or use gasoline or other flamma...

Page 10: ...manual gas control valve to the ON position 7 Plug the supplied 24 VAC AC adapter into a 110V power outlet 8 Connect the AC adapter to the AC input plug at the unit 9 Place Burner Assembly in Housing 10 To ignite burner turn on electric power to the appliance 11 To turn off appliance turn off electric power to the appliance TURNING OFF THE GAS TO THE APPLIANCE 1 Turn off all electric power supplie...

Page 11: ... at regular intervals at least twice a year Keep the burner and pilot area clean by vacuuming or brushing Make sure the burner porting and burner air openings are free of obstructions at all times Remove pilot cover to inspect pilot Remove topping from top of burner ring and Inspect area around the burner Remove any lint or foreign material with a brush or vacuum cleaner PILOT FLAME The flames fro...

Page 12: ...ITION PORT In the case of consistently windy conditions a protective glass barrier may be necessary 2 Ensure gas line is thoroughly bled 3 Ensure ventilation holes gaps are not obstructed Unit is smoking sooting excessively Note It is natural and unavoidable for appliance sets to produce moderate levels of carbon soot where flames contact the media 1 Poor fuel quality 2 Excessive flame impingement...

Page 13: ...clogged 4 Pilot valve lead is loose disconnected 1 Turn off gas supply or open manual shutoff valve 2 Purge air from the supply line 3 Clean pilot see Cleaning and Maintenance page 11 or replace pilot assembly 4 Check reconnect lead Burner does not light after pilot is lit 1 Burner orifice is clogged 2 Inlet gas pressure is too low 3 Flame sensor or Main Valve lead loose disconnected 4 Ignition Co...

Page 14: ...pter 8 Flex Connector CON SS 5MM 12 same 9 CIR Control Box see drawing same 10 Control Box Chassis CIR E CHA same 11 Power Adapter 120V NA not shown E POW 24VAC same 12 Burner Media not shown Crushed Glass 17 5 kg Lava Pebbles 15 L 13 Topping Media not shown Various Various 14 Fabric Cover not shown COV CAL45 LC same 15 Corten Vessel not shown CAL45 10 same WARNING Failure to position parts in acc...

Page 15: ... CIR E BOX same 2 Dual Solenoid Valve E VAL BASO w LP reg spring 3 3 8 x1 1 2 Nipple 4 3 8 Bulkhead Union 5 3 8 Street Elbow 6 Pilot Assembly PIL E 410 PIL E 410LP 7 Shrink fit Cord Grip 8 Ignition Control Board E BOARD CC9 same 9 3 8 Flare Adapter 10 3 8 Close Nipple 11 Barrel Connector part of wiring harness 12 Wiring Harness not shown E WIR KIT same 1 2 3 9 5 10 11 1a 9 6 7 4 8 ...

Page 16: ...USTRATED PARTS LIST Wiring Diagram 1 2 3 4 5 10 6 7 11 8 9 MAIN GND VALVE PILOT GND BURNER GND 24V SENSE SPARK AC POWER ADAPTER INPUT AC 120V 60 Hz 8A OUTPUT 24 VAC 1 A CHASSIS GROUND PILOT PIL E 410 OR PIL E 410LP IGNITION CONTROL BOARD E BOARD CC9 GAS VALVE E VAL BASO ...

Page 17: ... option replace or repair the defective components at no charge to the original owner Paloform will also pay for reasonable labor cost incurred in replacing or repairing such components Any products presented for warranty repair must be accompanied by a dated proof of purchase This Warranty will be void if the appliance is not installed by a qualified installer in accordance with installation inst...

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