Pall USD3295 Instructions For Use Manual Download Page 3

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1.

Introduction

The following instructions are provided for installation of the Basic/Advanced Controlbox. The Advanced
Controlbox can be used for measurements of conductivity, pH and temperature as well as for receiving weight and
agitator speed (just in case of the LevMixer®  drive unit), Basic Controlbox is used for temperature, and weighing and 
receiving agitator speed (just in case of the LevMixer drive unit). The instructions contained in the product
documentation should be read thoroughly because they contain valuable information gained by
extensive experience. It is very important that all instructions are carefully followed and, where
appropriate, they should be incorporated into the user’s standard operating procedures. If some of the
procedures do not suit your needs, please consult Pall or your local distributor before finalizing your
system. Use of this product in a manner other than in accordance with Pall’s current recommendations
may lead to injury or product loss. Pall cannot accept liability for such injury or loss.

2.

Warning

Operation outside the specifications defined in the product data sheet or with fluids incompatible with
materials of construction may cause personal injury and result in damage to the equipment. Incompatible
fluids are fluids that may chemically attack, soften, stress, attack or otherwise adversely affect the
materials of construction. Please refer to Pall for exact limits for contact fluids and conditions.

This Basic/Advanced Controlbox must only be used by persons who have been trained and authorized
to do so.

3.

Receipt of Equipment

3.1 

Basic/Advanced Controlbox Hardware

 

• Take care when removing the supplied Basic/Advanced Controlbox hardware from the

shipping container. Use appropriate equipment when removing the Basic/Advanced
Controlbox hardware from the shipping container

• Locate or store the hardware in an appropriate indoor location. The equipment is designed

for operation in clean rooms and classified areas and as such should be maintained in a
clean state and stored when not in use in an appropriate clean location free from adverse
environmental  conditions

• Only use Basic/Advanced Controlbox  when brakes are engaged on the trolley castors

• Do not attempt to move the Basic/Advanced Controlbox during use

• Use on an even surface

CAUTION!

 

The User Control Interface (UCI) is configured for correct operation prior to delivery and is there- 
fore not required to be opened during normal operation. The UCI must only be opened by a 
qualified servicing engineer.

 

The Basic/Advanced Controlbox is earthed through the mains supply cable.

 

3.2 

Basic/Advanced Controlbox 

 

Store the Basic/Advanced Controlbox in clean, dry conditions between 2 and 40 °C 
without exposure to radiation sources like direct sunlight and, wherever practical, in the 
packaging as  delivered.

 

Do not remove from packaging until just before use. 

Check that the packaging is undamaged prior to use.

 

Summary of Contents for USD3295

Page 1: ...Instructions For Use Basic Advanced Controlbox USD3295 ...

Page 2: ...vanced Controlbox 4 5 System Operation 6 5 1 Basic Advanced Controlbox connections 6 5 2 Installing the System 10 6 Specifications 13 6 1 Schematic System Overview 13 6 2 Specification overview 14 7 General Maintenance 15 8 WEEE Declaration 15 9 Warranty 15 10 Cleaning Recommendations 16 11 Manufacturer Details 16 12 Appendix 1 Wiring Diagram 17 13 Appendix 2 Cable Drawings 18 ...

Page 3: ...t the materials of construction Please refer to Pall for exact limits for contact fluids and conditions This Basic Advanced Controlbox must only be used by persons who have been trained and authorized to do so 3 Receipt of Equipment 3 1 Basic Advanced Controlbox Hardware Takecare when removing the supplied Basic Advanced Controlbox hardware from the shipping container Use appropriate equipment whe...

Page 4: ...truments that could damage the Basic Advanced Controlbox Do not open the packaging by forcing any of the system components through the sealed end becausethis cangenerateparticulatecontaminants Ensure that the system selected is suitable for the application ...

Page 5: ...abinet In the front you can switch on off the main switch On the right side of the cabinet a plug socket is located Figure 4 1 Advanced Controlbox in CE left the cables coming from the cabinet right On the top side you can read the values from the display In case of the basic controlbox the temperature display is the only display In the advanced one you can also read out pH and conductivity on a s...

Page 6: ...ox right Under the plug socket the cables for sensors connection cables to LevMixer Magnetic drive unit and weighing is located As well you can find 2 Ethernet cable connections Figure 4 4 Right side of the cabinet plug socket for power and 2 Ethernet cable connections ...

Page 7: ...supply for drive unit marked with a Mixer tag MAIN SWITCH The system is equipped with one main switch installed on the Basic Advanced Controlbox When the main switch is off power supply to the system is switched off Figure 5 2 Main switches left UL right CE Fatal electric shock Some spots can be live even when the main switch is switched off refer to the wiring diagram Only trained personnel may w...

Page 8: ...g cable to connect with counterpart on the tank with indicator WEIGHING MEASUREMENT Plug and Play strategy Weighing measurement via an easy plug and play cable connection between weighing indicator small cable with counterpart on the tank and the Basic Advanced Controlbox Plug the connector to the counterpart of the indicator MEASUREMENTS VIA SENSOR Temperature measurement via a cable from Basic A...

Page 9: ...Advanced Controlbox EXTERNAL CONNECTION The system is equipped with two Ethernet ports which can be used for o Service connection to OPC Interface o Connecting the system to an external PLC connection Figure 5 5 Ethernet ports OPC Interface and External PLC Connection 24V DC POWER Used for supplying power to the PLC control and sensors It is a hardwired one for the UL versions For the CE version i...

Page 10: ...emote or local status and alarm status is read by a grey cable connected via plug and play to the LevMixer or Magnetic Mixer Figure 5 6 LevMixer Magnetic mixer drive unit without connections with the Controlbox MVP SU TFF Figure 5 7 Cable connections at the bottom of a LevMixer Magnetic mixer drive unit Agitator speed cable Discrete I O Status cable Analog I O Connection to MVP SU TFF Allegro I O ...

Page 11: ...ixer drive Magnetic drive unit Connect the MVP SU TFF cable to the drive unit 3 Connect the power cable 1 from the drive unit to the Controlbox power socket Connect the Ethernet cable Plug the Ethernet cable in the Ethernet socket for o Service connection to OPC Interface o Connecting the system to an external PLC connection e g MVP Data transfer 1 1 2 2 3 1 1 ...

Page 12: ...e sensors in the bag of the tank Connect the weighing cable of the Basic Advanced Controlbox 1 with the indicator cable of the weighing 2 equipped with a safety cap Plug in the plug in the power socket of the Basic Advanced Controlbox Turn on power 1 1 2 ...

Page 13: ...ning the system On the Basic Advanced Controlbox screen of the display you can see the values After your measurement is over you reinstall your probes from the Mixer bag disconnect the weighing cable and switch the main power of ...

Page 14: ...1 Schematic System Overview On the following schematic the dependences are shown It is divided in the end customer part the Controlbox section and the Pall mixer tank section as well as the Pall drive unit and MVP section ...

Page 15: ...male 3 pole Plug and play Binder connection male 3 pole Plug and play Binder connection male 3 pole Plug and play Binder connection male 3 pole LevMixer Mixer speed via Turck cable yellow Turck cable yellow Turck cable yellow Turck cable yellow Lev Mixer Magnetic Mixer status of motor start stop remote or local alarms Turck cable grey Turck cable grey Turck cable grey Turck cable grey Optional pH ...

Page 16: ...ower cord Connection to power supply via power cables 6 AU LT SVSP367 Replaceable power cord Connection to power supply via power cables 8 WEEE Declaration The presence of this label on a product means that the product contains electrical or electronic materials and therefore should not be disposed of as unsorted waste but instead treated separately The presence of these materials may if not dispo...

Page 17: ...less steel components and UCI can be cleaned using a soft cloth and a neutral detergent or alcohol solution Do not use abrasive cleaning agents 11 Manufacturer Details The Basic Advanced Controlbox is manufactured by Pall GmbH Philipp Reis Str 6 63303 Dreieich Germany ...

Page 18: ...12 Appendix 1 Wiring diagram ...

Page 19: ...www pall com biotech 18 13 Appendix 2 cable drawings ...

Page 20: ...u visit www pall com contact The information provided in this literature was reviewed for accuracy at the time of publication Product data may be subject to change without notice For current information consult your local Pall distributor or contact Pall directly 2018 Pall Corporation Pall and Allegro are trademarks of Pall Corporation indicates a trademark registered in the USA TM indicates a com...

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