Palfinger V Series Fitting Instructions Manual Download Page 3 | Manualshive

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DOC: 4835-118409

DATE: 23.06.2020

In  order  to  comply  with  CE  Marking  Regulations,  it  is
mandatory  that  the  post-installation  test  procedure  described
in  the  Load  Testing  section  is  carried  out  and  the  test
certificate  is  completed  to  validate  the  CE  Mark.    This  test
certificate  must  then  be  returned  to  PALFINGER  in  order  to
allow  the  Company  to  create  an  EC  Declaration  of
Conformance for the lift.

CE Marking Regulations are UK Criminal Law.

“ORIGINAL INSTRUCTIONS”

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Summary of Contents for V Series

Page 1: ......

Page 2: ...DOC 4835 118409 DATE 23 06 2020 Please ensure that you fully read and understand this manual before you operate the lift...

Page 3: ...cedure described in the Load Testing section is carried out and the test certificate is completed to validate the CE Mark This test certificate must then be returned to PALFINGER in order to allow the...

Page 4: ...Fitting 5 BOX BODY 6 DROPSIDE BODY 6 UNDERUN BAR 7 LITTING 8 ADJUST POSITION OF LIFT 9 WELDING 10 FULLY WELD COLUMNS TO VEHICLE 11 BOLTED FRAME 12 UNDER RUN BAR AND LIGHTS 14 UNDER RUN BAR 14 FITTING...

Page 5: ...H HYDRAULIC OIL 22 LUBRICATE CHAINS 22 LABELS LAYOUT 23 DEMARKATION 24 FLOOR HEIGHT 25 CHAIN ADJUSTMENT 25 ALLOWABLE PROJECTIONS 25 REMOVAL 25 SCHEMATIC HYDRAULIC CIRCUIT 26 ELECTRICAL CIRCUIT DIAGRAM...

Page 6: ...2...

Page 7: ...ift precautions should be taken to 1 Read the Fitting and Service manuals as appropriate 2 Ensure that the work is supervised by a competent engineer 3 Ensure bystanders are not exposed to risk 4 Use...

Page 8: ...in writing to the Engineering Department before the modification or departure from fitting instructions is carried out If PALFINGER Tail Lifts Ltd approves such modification or departure from fitting...

Page 9: ...the packing list Work Light A work light is available from PALFINGER Tail Lifts Ltd for installation if requested Checks before Fitting All the requirements specified in the relevant chassis manufactu...

Page 10: ...iagonal braces from the vehicle chassis body DROPSIDE BODY Where the lift is to be fitted to a dropside body specific fitting kits are available from Palfinger Tail Lifts UK or where these are not ava...

Page 11: ...7 UNDERUN BAR Vehicles over 3 5 ton that require a underrun bar Refer Underun section of this manual...

Page 12: ...t the points shown Raise the lift so that top of beam is level with the vehicle floor using a crane hoist or forklift Position the lift so that it is central to vehicle body Position suitable slings c...

Page 13: ...ed should be approximately 430mm maximum 550mm If necessary cut bottom of columns ensuring all burrs are removed from inside faces of column Adjust the lift so that it is central to body Clamp the lif...

Page 14: ...earings and wiring from heat and weld splatter WELDING FRAME Tack welds the lift to the vehicle rear frame The tack welds must be of adequate strength to support the full weight of the lift Do not ful...

Page 15: ...m fillet welds of 100mm in length weld columns to vehicle rear frame Welds to be on both sides of each column Allow the welds to cool lower platform to ground and complete welds To avoid damage to the...

Page 16: ...h the lift in position put suitable rags into the column above the runners to prevent swarf dropping down into the LSD mechanism Mark the centres of the exposed mounting holes at the top of the column...

Page 17: ...6 8 and the holes tapped M8 x 1 25 pitch Ensure that the rear frame thickness and material type are adequate Ensure threads are clean before using Loctite Ensure thread does not bottom out before the...

Page 18: ...Ensure the under run bar is parallel to the vehicle floor 1 4 Whatever under run bar is fitted ensure the height of the underside is 550mm minimum above ground level with the vehicle unladen 1 5 If th...

Page 19: ...s from the ends of the under run bar to either the raves or the chassis can be fitted Use the brackets supplied in the fitting kit with suitable lengths of 50 x 50 x 3 RHS The transport cross tube on...

Page 20: ...e droppers to the chassis using the 12 off M16 x 40 bolts provided With droppers in position drill through the under run bar plates and dropper flanges and secure with 4 off M12 bolts provided Figure...

Page 21: ...ace of the under run bar Drill through the under run bar and attach with the bolts provided Assemble the telescopic stay and attach to the U shaped bracket Fit other U shaped brackets to the opposite...

Page 22: ...positioned to meet the lighting regulations The lights can be mounted from the under run bar if required Fit the short toeguards supplied to the under run bar below the lights to prevent foot trappin...

Page 23: ...ast operation 1 Extend cable to the power pack starter solenoid terminal choose a run where cable will not be damaged Ideal sites are inside the chassis main members or along the chassis runner Follow...

Page 24: ...el pipes route the cable also avoiding fuel tanks exhaust systems and vehicle suspension parts Protect the fuse from road spray to stop terminal corrosion Warning The link to the battery should only b...

Page 25: ...wo core cable Earth the switch to a suitable point locally single pole or to the power pack motor ve terminal double pole Fix the isolation switch label to the dash adjacent to the switch INTERNAL SWI...

Page 26: ...level line on the dipstick or up to the bottom of the fill hole on end fill tanks Refit the filler breather Test Operating Cycle Filler Cap Dipstick End Filler Cap has no Dipstick Do not load the plat...

Page 27: ...23 LABELS LAYOUT...

Page 28: ...24 DEMARKATION Ensure all reflective flag s and or strips are applied as necessary...

Page 29: ...orizontal projections below the beam i e lights chassis etc are permissible provided that they do not project more than 20mm beyond the flat surface onto which the tail lift is to be mounted This is t...

Page 30: ...1 RAM 2 RAM VALVE 3 FLOW REGULATOR CARTRIDGE 4 HOSE 5 PRESSURE GAUGE PORT 6 POWER PACK INCLUDES 7 14 7 PRESSURE RELIEF VALVE 8 RELEASE VALVE 12V OR 24V 9 MOTOR 12V OR 24V 10 PUMP 11 NON RETURN VALVE 1...

Page 31: ...27 ELECTRICAL CIRCUIT DIAGRAM...

Page 32: ...28 REVISIONS DATE ECN NO ISSUE NO DESCRIPTION 09 2018 26082 _ New document 06 2020 A23591 A New English address on last page...

Page 33: ...29...

Page 34: ...n Gouffern Tel 33 2 33 12 44 00 Fax 33 2 33 12 44 01 francembb palfinger com www palfinger com PALFINGER Tail Lifts s r o Gogolova 18 SK 85101 Bratislava Tel 421 252 636 611 Fax 421 252 636 612 mbbsk...

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