background image

4) GATE IS NOT TILTING UP AT GROUND 

4.1) Check Battery Power 

a) Check voltage at J-1 #3 to Ground J-2 #(-) while pushing lift knobs to engage motor solenoid  

b) Check for voltage at small motor solenoid terminals and Ground J-2 #(-) while pushing knobs and    
     listen for clicking of the motor solenoid 

– no voltage or clicking 

 check wire to motor solenoid 

c) Check for voltage across the small motor solenoid terminals with test light while pushing knobs 
     

See a light 

 power is reaching solenoid. 

d)  Check for main power at the big solenoid studs, one has voltage; if not check connections to battery 

e) Check both big solenoid studs for voltage while pushing the lifting buttons 

 if not 

 solenoid is bad 

f) Jump large terminals at motor solenoid 
    - If motor runs 

 motor solenoid is bad   

    - If motor does not run 

 Bad motor or bad ground 

    - Tap on motor 

 motor starts running 

– bad brushes 

4.3) Check motor solenoid power to run the motor 

a) Check voltage at J1 #12 and Ground J-2 #(-) while pushing buttons to engage the shift valve at    
        the pump and motor inside the main tube 

b) While pushing the knobs to make the motor run, override shift valve S5 by pushing in at the cab of the   
    valve 

 Gate will tilt up, if not  

 check the valve and look for damaged wire or loose connections 

4.4) Check function of shift valve S5 at pump & motor 

a) Check voltage at J30 #4 to Ground J-2 #(-) for power supply of the control buttons  

b) Check voltage at J30 #5(lift) to Ground J-2 #(-) for lifting signal by pushing up buttons 
      

Signal on J30 #5 

 control buttons are ok; if no signal check for damaged wire or loose cables   

      at control buttons or damaged buttons. 

4.2) Check function of control buttons(J-30) and hand control(J31) 

 Series 

a) Check resettable Circuit Breaker on top of battery 

 Push Reset Tab back in, if popped out 

b) Check fuse on top of battery (qty 1) and 
       at circuit board (qty 2) inside pump and motor box at mount frame 

c) Start van and run engine in fast idle for charging the battery 
       

 if liftgate starts working, recharge battery

 test battery and replace if necessary 

d) Check power on board between J-11 #4 and J-2 (-) with voltmeter by pushing the  
       up-function knob and hold for 10 sec with gate in upper position(DEADHEAD GATE)   
       (above 10 Volt is necessary for proper use of liftgate) 

 less than 10 V; Jump #2 to #4          

       on J-11

 voltage jumps more than 1volt, call Palfinger for assistance 

****DO NOT LEAVE JUMPER ON J-11 

– GATE MUST BE SHUT OFF WHEN NOT IN USE**** 

Summary of Contents for Minifix K1Plus Series

Page 1: ...ot lowering down 4 4 Gate is not auto tilting down at ground level 5 5 Gate is not tilting up at ground level 6 6 Gate is not lifting up 7 7 Gate is not closing 8 8 Electrical schematic 9 9 Hydraulic schematic 10 MAKE SURE YOUR BATTERIES ARE FULLY CHARGED AND IN GOOD CONDITION Tools needed 1 Voltmeter 2 Test light 3 8 jumper cable 16ga or smaller 4 Screw driver flat head or 13mm 1 2 wrench ...

Page 2: ...M GROUND CONTROL PANEL CAB CUT OFF SWITCH FOOT CONTROL WARNING LIGHTS HAND REMOTE CYLINDERS LIFT 15 1 ea TILT 14 1 ea Release valve S2 Tilt cylinder B 16 Platform sensor B 13 Lift arm sensor Pump motor Lift cylinder Release valve S1 Pump motor box Oil tank Shift valve S5 Motor Motor solenoid Circuit board ...

Page 3: ...n each 1 2 Check for short in optional equipment a Check voltage at J4 14 and Ground J 2 while pushing the open knob for opening up the release valve S2 at the tilt cylinder No Voltage check for bad knob or loose wire to control panel b Listen for clicking of the release valve at the tilt cylinder connected to platform If valve is not clicking check wire for damaged spots loose connections or a ba...

Page 4: ...t engaged Minifix Series a Check resettable Circuit Breaker on top of battery Push Reset Tab back in if popped out b Check fuse on top of battery qty 1 and at circuit board qty 2 inside pump and motor box at mount frame c Start van and run engine in fast idle for charging the battery if liftgate starts working recharge battery test battery and replace if necessary d Check power on board between J ...

Page 5: ...y to release valve on tilt cylinder a Check voltage at J30 4 to Ground J 2 for power supply of the control buttons b Check voltage at J30 6 lower to Ground J 2 for lowering signal by pushing down knob Signal on J30 6 control buttons are ok if no signal check for damaged wire or loose cables to control buttons or damaged buttons 3 3 Check function of control buttons J30 and hand control J31 Minifix...

Page 6: ...ide shift valve S5 by pushing in at the cab of the valve Gate will tilt up if not check the valve and look for damaged wire or loose connections 4 4 Check function of shift valve S5 at pump motor a Check voltage at J30 4 to Ground J 2 for power supply of the control buttons b Check voltage at J30 5 lift to Ground J 2 for lifting signal by pushing up buttons Signal on J30 5 control buttons are ok i...

Page 7: ... in each 5 3 Check for short in optional equipment a Check for voltage at J 1 3 to Ground J 2 to engage motor solenoid while pushing lift knobs b Check for voltage at small motor solenoid terminals to Ground J 2 while pushing knobs and listen for clicking of the motor solenoid no voltage or clicking check wire to motor solenoid c Check voltage across the small motor solenoid terminals with test li...

Page 8: ...ns are ok if no signal check for damaged wire or loose cables inside control buttons or damaged buttons 6 2 Check function of control buttons J30 and hand control J31 a Check Voltage at J1 12 and Ground J 2 while pushing buttons to engage the shift valve S5 at the pump and motor inside box at mount frame underneath van b Override the shift valve S5 by pushing in at the cab on shift valve S5 while ...

Page 9: ...AL WARNING LIGHTS FOOT CONTROL 4 WIRE CABLE 2 BLACK 4 BLACK 1 BLACK GREEN YELLOW LI Lift Up LO Lower Down OP Open Gate CL Close Gate CIRCUIT BOARD Legend gn green bl blue br brown wt white ye yellow bk black gy green yellow Electrical schematic ...

Page 10: ...nction R1 Flow Restrictor located inside hose adaptor on lift cylinder R2 Flow Restrictor located inside hose adaptor on tilt cylinder S5 Shift Valve is activated on tilt up and lowering function R5 Restrictor Valve located in power pack Flow Divider is activated when fluid is going back into the power pack If Flow Divider is loose or hanging up the fluid is circulated back in to tank 2 2 10 Hydra...

Reviews: