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Palfinger ILU Under Slider 50, Owner'S Manual

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Palfinger ILU Under Slider 50 Owner'S Manual Download Page 19

ILU 40/50                                                                                                                                      Owner

’s Manual  

Revision 1.5

 

 

 

16 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 5: Lube Points 

 

 

 

  

  

Location of Grease Zerks (9 on each side, 18 total) 

 

 

 

  

Oil level in the power pack tank  (see marking inside of power pack reservoir) 

 

 

  

 

 

Platform hinges, Slide Rails and optional Cart Stops (use WD-40 spray for lubrication) 

 

Oil  Change  on 

Power Pack 

Summary of Contents for ILU Under Slider 50

Page 1: ...3 Tel 888 774 5844 Fax 562 924 8318 PALFINGER Liftgates LLC 572 Whitehead Road Trenton NJ 08619 Tel 609 587 4200 Fax 609 587 4201 Visit our website at www palfinger com for up to date information and...

Page 2: ...13 5 2 Cross Test on Single Pole Plug Charge System 14 5 3 Lubrication 15 5 3 1 Lubrication Plan 15 5 3 2 Checking and Changing the Oil 17 5 3 3 Recommended Hydraulic Fluids 17 5 4 Decal Placement and...

Page 3: ...to Tilt Function 31 6 3 3 Level Out Activity 31 6 3 4 Lift Up Function 32 6 3 5 Slide In Function 32 7 Needed Information for Ordering Spare Parts and Repairs 33 7 1 Ordering Spare Parts 33 7 2 Repair...

Page 4: ...y accessible for service and exchange The whole assembly slides out and can be serviced at that point To exchange the Hydraulic Power Unit HPU two hoses and the battery cables need to be disconnected...

Page 5: ...iftgate and its intended use The operator s attention should be drawn to the permitted load limits and an understanding of the operation to ensure the safety throughout the operation ONE MAN OPERATION...

Page 6: ...Never stand in move through or allow anyone else to stand in or move through the area in which the lift operates including that area in which a load might fall 7 This is not a passenger lift Do not r...

Page 7: ...avoided could result in death or serious injury CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury CAUTION without the safety alert symbol...

Page 8: ...nter This Manual has been designed for use in conjunction with the ILU series liftgate only which is designed for different capacities You have different options to determine the type of your Liftgate...

Page 9: ...ter of Gravity of maximum Load Warning Lights Cart Stops Platform Push Pull Cylinders 2 Button Hand Control Control Box Circuit Board behind cover Liftarm Sensor B13 Platform Sensor B15 Foot Controls...

Page 10: ...s rated up to a maximum load The point of maximum load is rated at a defined distance The center point of maximum load is at 24 for all ILU liftgates from start of Truck or Trailer Body as shown in Fi...

Page 11: ...on on the right side of your Control Box Warning Lights will start flashing 2 Lowering down By rotating the lower button down you will lower the lift gate from its storage position 3 Slide out the lif...

Page 12: ...on 8 Sliding in Rotate the center button up to slide the lift gate underneath your vehicle till the gate is in its final position and does not more further back 9 Raising up By rotating the lower butt...

Page 13: ...Looking at Front 4 2 Operation by Hand Held Remote Control Hand Controls are NOT weatherproof and are designed to be stored inside body in holster or in weatherproof box 1 2 Figure 4 Hand Held Remote...

Page 14: ...ll tilt up to preset position before raising IF BOTH SWITCHES ARE NOT ACTIVATED WITHIN THREE SECONDS START OVER 4 4 Operation by Wireless hand Held Remote optional 6 Way Wireless Remote Optional 1 Pow...

Page 15: ...een moved from its original position 2 To close the cart stops push the cart stop latch inward towards the street side After the latch is in place close each cart stop by pushing each stop Cart Stops...

Page 16: ...gh preventive care Recommended bases for inspection and maintenance Depending on use Daily Monthly Quarterly cleaning x general lubrication of pins and bushings x Platform Torsion Bar lubrication x ge...

Page 17: ...tire circuit on tractor including ground 2 Trailer Test Ground battery load tester on trailer chassis point C Connect positive cable on positive pole of single pole plug receptacle on trailer B Run lo...

Page 18: ...be between the two marks 5 and 7 when the platform is tilted down at ground level in stored position Use a good quality of hydraulic fluid ISO 32 Change oil at least once a year preferably in the fall...

Page 19: ...5 Lube Points Location of Grease Zerks 9 on each side 18 total Oil level in the power pack tank see marking inside of power pack reservoir Platform hinges Slide Rails and optional Cart Stops use WD 40...

Page 20: ...it up with hydraulic oil as shown on table 2 Figure 6 Power Pack Side View Figure 7 Power Pack Top View 5 3 3 Recommended Hydraulic Fluids TEMP RANGE BRAND 10 TO 150 F EXXON UNIVIS J26 MOBIL OIL DTE 1...

Page 21: ...ns placed on your Control Box C 1 ATG FT Notice for Foot Control if applicable D 2 ATG XXXX Max Capacity please check the serial number plate to find out your specific capacity E 1 ATG CAB Liftgate Sh...

Page 22: ...0 Owner s Manual Revision 1 5 19 The picture below will help you to place all decals visible in order to get maximum operational safety Decal A Decal C Decal D Decal B Decal F Decal G Decal J Decal K...

Page 23: ...air out of the system by operating all functions several times 7 Check all electrical connections Clean and protect battery terminals and check for tightness 8 Inspect all the terminals on the solenoi...

Page 24: ...ults Please change oil after working on hydraulic unit removal of valves opening of cylinder etc There is a possibility of injury if somebody other than an authorized technician works on the electrica...

Page 25: ...n as shown on the decal ATG BKR next to your breaker or on battery box lid 3 Are the vehicle batteries charged Check batteries and the truck trailer charging system Start truck and run engine in fast...

Page 26: ...any damages on mechanical or electrical parts such as damaged cables 6 1 2 ON OFF switch on but all functions are dead Possible malfunctions 1 Short in hand held remote or its wire unplug Hand Control...

Page 27: ...ch B 13 is not working unplug J 41 gate operates without sensor but loses auto tilt If gate is still not working take Truck Trailer to a repair station B 15 Sensor Make sure the wire strain relief is...

Page 28: ...to ground Control Board Location Inside Resetable Circuit Breaker In Line ATC Fuse 20 Amp Replace with same amperage fuse when necessary Resettable Circuit Breaker 150 Amp Min Replace with same ampera...

Page 29: ...r Single Pole Socket Auxiliary Batteries Ground Resettable Circuit Breaker 2Ga Power Cable From Liftgate 2Ga Ground Cable From Liftgate 2Ga Power Cable From Liftgate Resettable Circuit Breaker Dual Po...

Page 30: ...wner s Manual Revision 1 5 27 6 2 2 Electrical Schematic WIRELESS HANDCONTROL OPTIONAL WARNING LIGHTS Legend gn green bl blue br brown wt white ye yellow sw bk black gy green yellow Figure 9 Electrica...

Page 31: ...er consumption J1 Pin 3 to high Power consumption J11 Pin 1 to high Short in cab Switch control system Voltage J1 Pin 2 too low Check J 1 J 2 power cable at PC board and battery for tight connection o...

Page 32: ...OFF ON POS 4 3 2 Hand Control TILT SLIDE LIFT up down in out up down 1 2 7 6 4 3 J32 81 80 5 1 2 3 4 gn ye 3 14 6 5 4 7 6 8 gn ye J30 J11 Backlight bulb Control Box 9 wire is not connected open end on...

Page 33: ...m in either direction To slide out S8 is activated to allow fluid to both sides of retractable cylinders To slide in S7 is activated to allow fluid to piston rod side of retractable cylinders Function...

Page 34: ...d to lower down by gravity It will push the hydraulic oil out of the lift cylinder into the reservoir The oil passes the solenoid release valves S1 and S2 It also has to pass the energized S11 valve i...

Page 35: ...push the lift cylinders to extend The platform raises up 6 3 5 Slide In Function Motor starts running and S7 valve is energized Oil pressure on input A sets pressure on exits Av at the valve block The...

Page 36: ...te the following information when making orders 1 Lliftgate model serial number 2 Designation and number of the spare part in accordance with the spare parts list 3 Designation and number marked on th...

Page 37: ...ave been filled out in full The parts that are sent back to PALFINGER Liftgates marked with serial number and address become PALFINGER Liftgates property if the warranty claim is accepted All warranty...

Page 38: ...8 Fax 562 924 8318 E mail parts order customerservice PALFINGER com E mail technical support technicalservice PALFINGER com PALFINGER Liftgates LLC 572 Whitehead Road Suite 301 Trenton NJ 08619 Phone...

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