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Pacific Hoists PLB302, Instruction Manual

The Pacific Hoists PLB302 comes with a comprehensive instruction manual to ensure safe and efficient operation. Download the manual for free from manualshive.com to access detailed guidelines and step-by-step instructions. Empower yourself with this essential resource, just a few clicks away, for hassle-free operation of the PLB302.

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Pacific Hoists Pty Ltd   

 

 

 

 

Australia: +61 2 8825 6900 

www.pacifichoists.com.au    

 

 

 

New Zealand: +64 9263 5566 

SPARE PARTS FOR 3.2 TONNE MODEL 

 

CODE 

NO  

DESCRIPTION  

 

CODE 

NO  

DESCRIPTION  

710730 

1 

Gear cover 

 

710754 

26 

Changeover pawl 

710731 

2 

Disc gear assy 

 

710755 

27 

Spring pin 

710732 

3 

Drive shaft 

 

710756 

28 

Changeover spring 

710733 

4 

Splined gear 

 

710757 

29 

Selector shaft 

710734 

5 

Right side plate assy 

 

710758 

30 

Handle rubber grip 

710735 

6 

Load chain sprocket 

 

710759 

31 

Selector 

710736 

8 

Chain guide 

 

710760 

32 

Nameplate 

710737 

9 

Top hook shaft 

 

710761 

33 

Hand wheel 

710738 

10 

Chain leader A 

 

710762 

34 

Positioned hand wheel 

710739 

11 

Chain stripper 

 

710763 

35 

Step washer 

710740 

12 

Stay bolt B 

 

710764 

36 

Hand wheel nameplate 

710741 

13 

Chain leader B 

  CHN440 

41 

Load Chain mm 10 x 28 

710742 

14 

Left side plate assy 

 

710765 

42 

Chain ring 

710743 

15 

Pawl spring 

 

710766 

45 

Warning plate assy 

710744 

16 

Pawl 

 

710767 

46 

Top hook assy 

710745 

17 

Brake seat 

 

710768 

47 

Safety latch assy 

710746 

18 

Free spring 

 

710769 

61 

Bottom hook assy 

710747 

19 

Friction plate 

 

710770 

62 

Bottom hook pin 

710748 

20 

Ratchet wheel 

 

710771 

71 

Metal lock nut M12 

710749 

21 

Ratchet wheel cover assy 

 

710772 

73 

Circlip 42 

710750 

22 

Changeover ratchet wheel 

 

710773 

74 

Circlip 9 

710751 

23 

Brake torsion spring 

 

710774 

76 

Light spring washer 8 

710752 

24 

Adjusting block 

 

710775 

77 

Spring pin 3x18 

710753 

25 

Handle assy 

 

710776 

78 

Nameplate rivet 2.5x6 

 

 

 

 

710777 

79 

Split pin 2.5x25 

 
 
 
 
 
 
 
 
 

Summary of Contents for PLB302

Page 1: ...ON MANUAL LEVER BLOCK READ THIS OPERATING MANUAL BEFORE USING THE LEVER BLOCK Please read this operation manual before using this product This manual contains important information regarding safety operation installation maintenance ALWAYS operate inspect and maintain this product in accordance with AS1418 2 ...

Page 2: ...rstand the safe operating principles of the device FEATURES Features of the Lever Block include Designed in accordance with European Standard EN13157 AS1418 2 The Lever Block is the safest free wheeling lever block on the market New patented braking system to ensure the integrity of the load under all conditions Design improvements result in 25 less operator effort to lift the rated load New style...

Page 3: ...800 9450 Pull on lever to lift full load N 227 285 315 360 370 No of load chain falls 1 1 1 1 2 Type of load chain mm Ø4x12 Ø5 6x17 Ø7 1x21 Ø10x28 Ø10x28 Min distance between hooks H mm 250 340 400 520 640 Length of lever handle D mm 168 273 378 418 418 Dimensions A mm 100 158 185 212 212 B 70 98 111 124 124 C 86 132 145 198 230 Ø 18 25 30 36 43 E 20 26 29 37 43 Net weight kg 1 9 5 8 9 5 16 8 21 5...

Page 4: ...chain off the ground whilst in storage Ensure the selected Lever Block is the correct capacity to perform the task required Handle your Lever Block with care and do not throw drop or drag it along the ground Familiarise yourself with how the unit operates and understand its safety features Inspect the unit for any missing parts before and after every use Ensure the safety latches are working corre...

Page 5: ...e Check that the load connection point where the Lever Block is to be attached is capable of safely handling the intended load Where trolley suspension is required ensure the trolley is correctly set for the beam width and that it moves freely along the beam Once the Lever Block is suspended both hooks must be seated correctly ensuring the safety latches are engaged in the closed position Ensure t...

Page 6: ...and do not allow it to swing excessively Avoid shock loading the Lever Block as it may seriously damage the operating system If this occurs remove the device from use Always ensure any slings or rigging gear being used are connected into the hooks ensuring safety latches are engaged in the closed position Check for fixed obstructions which may catch the load during the lifting operation Lever Bloc...

Page 7: ... load path is clear before continuing the lifting or tensioning Continually using a reciprocating movement will raise or tension the load while the Select Lever is in the Raise position If the handle movement is stopped at any time during the raising tensioning of the load the Lever Block will continue to hold the load automatically To lower the bottom hook first move the Select Lever into the Low...

Page 8: ...tral position Hold the Hand Wheel then rotate Position Wheel clockwise 45 degrees in the tree direction until engaged To operate the Lever Block in raise or lower mode From the free wheel position Hold the Hand Wheel then rotate the position wheel anti clockwise 45 degrees until it disengages into the load position Move the Select Lever to Raise left or Lower right then operate the Lever Handle ...

Page 9: ...Pacific Hoists Pty Ltd Australia 61 2 8825 6900 www pacifichoists com au New Zealand 64 9263 5566 SPARE PARTS FOR 250KG MODEL ...

Page 10: ...l 710509 11 Chain stripper 710532 34 Hand wheel nameplate 710510 12 Stay bolt A 710532 34 Steel wire retainer 710511 13 Guide roller 710533 35 Step washer 710512 14 Left side plate assy 710534 36 Hand wheel nameplate 710513 15 Pawl spring 710535 37 Stay bolt B 710514 16 Pawl 710536 38 Bushing 710515 17 Brake seat CHN250 41 Load Chain mm 4 x 12 710516 18 Free spring 710537 42 Chain ring 710517 19 F...

Page 11: ...Pacific Hoists Pty Ltd Australia 61 2 8825 6900 www pacifichoists com au New Zealand 64 9263 5566 SPARE PARTS FOR 800KG 6 3 TONNE MODELS ...

Page 12: ...8 10 Chain leader A 710640 33 Hand wheel 710619 11 Chain stripper 710641 34 Positioned hand wheel 710620 12 Stay bolt B 710642 35 Step washer 710621 13 Chain leader B 710643 36 Hand wheel nameplate 710622 14 Left side plate assy CHN400 41 Load Chain mm 5 6 x 17 710623 15 Pawl spring 710644 42 Chain ring 710624 16 Pawl 710645 45 Warning plate assy 710625 17 Brake seat 710646 46 Top hook assy 710626...

Page 13: ... 10 Chain leader A 710701 33 Hand wheel 710679 11 Chain stripper 710702 34 Positioned hand wheel 710680 12 Stay bolt B 710703 35 Step washer 710681 13 Chain leader B 710704 36 Hand wheel nameplate 710682 14 Left side plate assy CHN410 41 Load Chain mm 7 1 x 21 710683 15 Pawl spring 710705 42 Chain ring 710684 16 Pawl 710706 45 Warning plate assy 710685 17 Brake seat 710707 46 Top hook assy 710686 ...

Page 14: ... 710739 11 Chain stripper 710763 35 Step washer 710740 12 Stay bolt B 710764 36 Hand wheel nameplate 710741 13 Chain leader B CHN440 41 Load Chain mm 10 x 28 710742 14 Left side plate assy 710765 42 Chain ring 710743 15 Pawl spring 710766 45 Warning plate assy 710744 16 Pawl 710767 46 Top hook assy 710745 17 Brake seat 710768 47 Safety latch assy 710746 18 Free spring 710769 61 Bottom hook assy 71...

Page 15: ...9 11 Chain stripper 710824 36 Hand wheel nameplate 710800 12 Stay bolt B CHN440 41 Load Chain mm 10 x 28 710801 13 Chain leader B 710825 42 Chain ring 710802 14 Left side plate assy 710826 45 Warning plate assy 710803 15 Pawl spring 710827 46 Top hook assy 710804 16 Pawl 710828 47 Safety latch assy 710805 17 Brake seat 710829 48 Bottom hook pin 710806 18 Free spring 710830 61 Bottom hook assy 7108...

Page 16: ...hes should be free of defect and move freely with proper fitment to the hook If any of the following defects are evident the Lever Block should be referred to an authorised or competent person for a more thorough examination servicing and testing Evidence of possible wear to hooks and fittings damaged or distorted chain end anchor chain wear including bends notches elongations corrosion not hangin...

Page 17: ...of release X X Brake Disc Glazing or score marks Oil or contamination X Pawl Ratchet Worn or damaged X Pawl Spring Engagement corrosion stretching X Top and Bottom Hooks Corrosion deformation X X Hook Retaining Components Nuts Bolts Pins Not tight or secure X X Hook Latches Damaged do not engage X X Suspension Members Sheaves Hand Wheels Chain Guides Attachments Suspension Pins and Bolts Wear crac...

Page 18: ...ENT SIGNATURE Pacific Hoists Pty Ltd recommend the following procedures Ensure that you have read the operating instructions fully and understand them prior to use Perform an initial examination of the Lever Block before use In the event of damage to the Lever Block immediately suspend the unit from service and inform your Pacific Hoists Representative ...

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