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Pacific Hoists PEH050NH, Operation Manual

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Pacific Hoists PEH050NH Operation Manual Download Page 45

44

GEAR BOX ASSEMBLY

NO.

PARTS

CODE

DESCRIPTION

Q

’

TY REQ

’

D EACH UNIT

PEH050(NH)

PEH100(NH)

PEH200-2(NH)

21

406440

Nut <YSR M30×1.5P-RT>

1

406439

Nut <YSR M35×1.5P-RT>

1

22

209393

End Spacer <

Ø

40×

Ø

14×13L>

1

209275

End Spacer <

Ø

45×

Ø

14×13L>

1

23

400091

Lock Nut <M12×1.75>

1

1

24

405593

Bearing < 6910 ZZ >

1

405712

Bearing < 6912 >

1

25

404460

Oil Seal <

Ø

50×

Ø

68×9t>

1

404534

Oil Seal <

Ø

60×

Ø

80×8t>

1

26

400108

Bearing < 6006ZZ >

1

407851

Bearing < 6306 ZZ>

1

27

200007

Load Sheave <

Ø

68.5×144L>

1

209276

Load Sheave <

Ø

73×158.5L>

1

28

400187

Oil Seal <

Ø

35×

Ø

50×8t>

1

404532

Oil Seal <

Ø

45×

Ø

72×10t>

1

29

400108

Bearing < 6006ZZ >

1

407759

Bearing < 6208 >

1

30

400192

Retaining Ring <S-25>

1

404161

Retaining Ring <S-38>

1

31

202201

6th Gear <M2×42T>

50HZ

1

222312

6th Gear <M2.25×52T>

50HZ

1

32

400906

Retaining Ring <R-55>

1

400202

Retaining Ring <R-80>

1

33

300523

Lubricant Drain Bolt

1

1

34

200440

Ratchet Pawl Pin

2

200410

1

35

400038

Ratchet Pawl Spring

2

200439

1

36

200415

Ratchet Pawl

2

200287

1

37

400907

Retaining Ring <S-11>

2

1

Summary of Contents for PEH050NH

Page 1: ...PEH050 PEH050NH PEH100 PEH100NH PEH200 2 PEH200 2NH PEH200 1 PEH200 1NH PEH300 2 PEH300 2NH PEH500 2 PEH500 2NH Copyright 2018 by Pacific Hoists Pty Ltd No portion of this manual is to be reproduced...

Page 2: ...his hoist each user should become thoroughly familiar with all warnings instructions and recommendations herein THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH IF NOT FOLLOWED COULD ENDANGE...

Page 3: ...packing Information 11 4 2 Voltage 11 4 3 Installation 11 5 Operation 14 6 Maintenance and Inspection 14 6 1 Maintenance 14 6 2 Inspection 15 6 3 Overload clutch adjustment instruction 18 6 4 How to a...

Page 4: ...ill be assured of dependable service In order to help us to supply correct spare parts quickly please always specify 1 Hoist model 2 Serial number 3 Part number plus the description We trust that you...

Page 5: ...y lifting and lowering loads under normal atmospheric conditions 3 Noise levels are measured at a distance of 1m horizontally from the hoists during normal operation Item Detail Working temperature ra...

Page 6: ...mean value Average daily Operation time h Total operating time h 1 light Mechanisms or parts thereof usually subject to very small loads and in exceptional cases only to maximum loads k 0 50 4 8 12500...

Page 7: ...d heat treated for strength and toughness The bottom hook is capable of 360 rotatable and fitted with a safety latch for added security 4 Phase Error Relay To test 3 phases if any wrong phases connect...

Page 8: ...PEH200 2NH 40 4 1 5x2P 20 0 37x2P PEH200 1 2000 3 40 20 9 6 2 4 3 7 0 9 x2 8P 20 5 0 37 0 09 x2 8P 10 x30 2 1 102 PEH200 1NH 40 9 6 3 7x2P 20 0 37x2P PEH300 2 3000 3 40 20 6 4 1 6 3 7 0 9 x2 8P 20 5...

Page 9: ...050 055 500 385 126 325 180 75 125 PEH100 PET100 105 535 385 126 325 180 75 125 PEH200 2 PET200 205 610 395 159 360 185 100 150 PEH200 1 PET210 215 970 395 159 360 185 100 150 PEH300 2 PET310 315 1000...

Page 10: ...g is being used b the lifting sling is located in the hook as shown below Illust 2 and that a safety latch has been fitted Illust 2 Firm and steady button operation is required Never push the button s...

Page 11: ...st 4 Illust 5 Lifting must always be personally attended Never leave a raised load unattended Over capacity load lifting is hazardous and should not be undertaken Never lift a load when the load chain...

Page 12: ...supplied as standard with the following accessories Table 4 1 4 2 Voltage 4 3 Installation If power supply deviates from standard by more than 10 abnormal operation or damage to the motor may result I...

Page 13: ...NOTE If the hoist is to be suspended from an electric trolley assembly may be eased by firstly removing the top hook attaching it to the trolley load plate them refitting the top hook to the hoist As...

Page 14: ...h button switch Finally check that the emergency stop device pops out when turned to the right and that operation can be resumed thereafter If the equipment fails to pass any of the above checks check...

Page 15: ...hours operation thereafter check every 3 months and lubricate accordingly NOTE We recommend using lubricant oil equivalent to SHELL S4 WE460 2 Always keep the hoist unit dry and never misuse it in a m...

Page 16: ...Meter m m d Model Inside Length m m p Inside Width m m b1 Outside Width m m b2 Breaking Load kn 6 3 PEH050 NH 19 1 7 9 21 4 50 7 1 PEH100 NH PEH200 2 NH 20 2 8 1 23 2 63 3 10 0 PEH200 1 NH PEH300 2 NH...

Page 17: ...H1 B1 B2 H2 B3 B4 C D g E kg mm2 PEH050 PEH050NH 500 T 33 22 10 29 22 10 40 95 5 25 5 55 70 B 28 18 8 23 18 8 35 26 50 70 PEH100 PEH100NH 1000 T 38 28 12 33 28 12 46 120 31 65 100 B 33 23 9 29 23 9 40...

Page 18: ...4 WE460 Meropa 460 Mellana 460 Blasia 460 Carter EP 460 Table 6 2 b The permissible tolerance for each VG category is 10 of the tabulated values a Check brake lining for any wear or damage b On comple...

Page 19: ...ip when lifting a load 6 Loosen the adjusting nut and set the clutch slip be unable to lift the load 7 Adjust load to 100 rated load clutch does not slip and can be able to lift the load 8 Adjust the...

Page 20: ...from the side of chain bag and goes through chain sprocket press the pendant down button let the chain be at Lower Limit Switch position 2 Lower L S flange set up to be close to the middle you can see...

Page 21: ...mes longer Once touch the LS it needs to back off the distance about 1 meter After L S trips off it can be re adjust again 5 The suitable chain tail location is 300 400mm Need to double check if it st...

Page 22: ...trips off it can be re adjust again 8 Adjust it till the bottom hook is at right position about 300 400mm double check and test to make sure it s completed Please note 1 When adjust the plastic screw...

Page 23: ...To prevent risks the hoist must be in unload and power off during the adjustment Tools needed Figure A Hex Wrench B Open end wrench C Thickness gauge A B C Method of adjusting Figure 1 Use hex wrench...

Page 24: ...with thickness gauge when adjusting the gap At least 3 4 measuring points 5 Gap value about 0 3 0 4mm 5 Make sure all measuring points reach gap value Then tighten the 1 set screw 6 Check the gap agai...

Page 25: ...A Hex Wrench B Thickness gauge A B Method of adjusting Figure 1 Use hex wrench to loosen 1 set screw then 2 Y type shim can be adjusted 2 The thicknesses of Y type shim are 0 2mm and 0 3mm Adjust quan...

Page 26: ...M5 M6 M4 M1 B 4 R2 R4 E 1 3 R3 R1 14 2 KM2 14 6 4 6 4 2 KM3 TR 13 1 5 3 13 3 1 5 KM4 KM2 FR1 SQU KM1 4 2 6 3 1 5 415V FR1 FR2 FR2 BLOCKS 1 L1 L2 L3 15 16 KM1 KM3 SQD SB1 SB2 E S F2 L1 L2 NFB SUPPLIED...

Page 27: ...2 14 6 4 6 4 2 KM3 TR 13 1 5 3 13 3 1 5 KM2 FR1 SQU KM1 4 2 6 3 1 5 415V FR1 BLOCKS F1 1 L1 L2 L3 15 16 KM1 KM3 SQD SB1 E S F2 L1 L2 NFB SUPPLIED BY PROPRIETORS L3 PE PUSH BUTTON SB TERMINAL 0V 24V 0V...

Page 28: ...TR 13 1 5 3 13 3 1 5 KM2 FR1 SQU KM1 4 2 6 3 1 5 415V FR1 BLOCKS F1 1 L1 L2 L3 15 16 KM1 KM3 SQD SB1 E S F2 L1 L2 NFB SUPPLIED BY PROPRIETORS L3 PE PUSH BUTTON SB TERMINAL 0V 24V 0V P S P BRAKE DC90V...

Page 29: ...ply then replace the contactor Hoist will not stop Welded contacts in contactor Replace contactor Brake slips Abrasion of motor brake Replace Hoist runs but does not lift 1 Clutch slipping Contact you...

Page 30: ...29 8 DRAWINGS AND PARTS LISTS 1 MOTOR ASSEMBLY HOUSING B O M 30 35 2 HOOK ASSEMBLY B O M 36 41 3 GEARBOX ASSEMBLY B O M 42 47 4 ELECTRIC ASSEMBLY B O M 48 52...

Page 31: ...30 1 2 3 26 27 29 28 30 31 32 33 34 35 38 39 40 41 MOTOR EXPLOSION HOUSING 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 24 25 14 19 20 21 22 23 36 37...

Page 32: ...1 8 405925 Key t6 6 20L 1 1 9 405577 Bearing 6204 2RS 1 400808 Bearing 6304 ZZ 1 10 400186 Oil Seal 20 35 8t 1 1 11 105920 Motor End Cover 1 105918 1 12 400854 Spring Washer M5 4 400855 Spring Washer...

Page 33: ...2676N Motor Stator Ass y 1 5KW 2P 1 NH 28 400856 Spring Washer M8 6 6 29 408346 Hex Bolt M8 1 25 35 6 408340 Hex Bolt M8 1 25 30 6 30 400615 Pin 5 12 2 2 31 402664 Motor Gasket 1 402559 1 32 200830N G...

Page 34: ...33 2 44 45 46 MOTOR EXPLOSION HOUSING 3 4 11 23 24 20 21 22 43 40 38 39 37 41 42 6 1 25 28 32 34 35 36 26 27 30 31 33 19 18 17 14 10 9 29 13 12 8 5 7 47 15 16 48 49 50 51...

Page 35: ...095 Spring Washer M8 4 4 4 13 408209 Threaded bar M8 1 25 290L 4 4 4 14 105538 Brake Ass y TSB 165 370 1 1 1 15 400095 Spring Washer M8 3 3 3 16 400016 Hex Recess Bolt M8 1 25 60L 3 3 3 17 404183 Reta...

Page 36: ...09487N 1 38 402580 Gearbox Gasket 1 1 1 39 407472 Parallel Pin 6 15 2 2 2 40 209488L Gearbox Cover 1 1 1 41 400095 Spring Washer M8 9 9 9 42 408457 Hex Recess Bolt M8 1 25 90L 9 9 9 43 402450 Electric...

Page 37: ...36 HOOK EXPLOSION 24 8 9 10 7 11 15 14 15 25 12 26 23 13 14 16 18 17 14 15 13 19 20 21 22 PEH050 PEH100 PEH200 2 1 3 4 5 6 2 27 27 28 29 30 31 32 33 34 35 35 32 33 29 30 31 34 28 28 39 36 37 38 37...

Page 38: ...4 4 10 400006 Hex Recess Bolt M6x1 0x16 4 4 4 11 408622 Spring 2 408640 2 2 12 262500 Guide Tube Ass y 1 262576 1 1 13 408708 Chain 6 3 19 1 3 5M 408707 Chain 7 1 20 2 3 5M 7M 14 200310 Limit Stopper...

Page 39: ...ver Ass y 1 201377L 1 200029L 1 28 200102L Bottom Block Cover 1 207073L 1 207074L Bottom Block Cover A 1 207075L Bottom Block Cover B 1 29 200131 End Spacer 1 1 200132 1 30 200127 Half Spacer 2 2 2001...

Page 40: ...39 HOOK EXPLOSION 7 3 8 9 10 11 13 12 14 15 16 17 18 19 20 21 24 27 28 29 22 23 8 31 30 7 9 3 PEH200 1 PEH500 2 14 8 18 17 16 15 25 26 PEH300 2 4 6 5 3 2 1 4 6 5 1...

Page 41: ...3 32 1 L 2 2 2 7 200759L Bottom Hook Ass y 1 200759L 1 200027L 1 8 400088 Lock Nut M8 1 25 4 400089 Lock Nut M10 1 5 3 3 9 200099L Bottom Hook Housing 2 200100L 2 200101L 2 10 408052 Needle Bearing T...

Page 42: ...g Washer M8 4 4 4 21 400012 Hex Recess Bolt M8 1 25 20L 4 4 4 22 400233 Limit Spring 2 3 400234 3 23 400543 Load Chain 10 0 7 6 7 6 400544 Load Chain 11 2 7 6 24 200201 Chain Stopper 10 2 2 200202 Cha...

Page 43: ...42 GEAR BOX EXPLOSION 32 4 6 7 8 11 12 14 15 16 19 21 22 23 33 10 9 1 2 3 5 13 17 18 24 25 34 35 36 37 35 34 36 37 31 30 29 28 27 26...

Page 44: ...1 400136 Bearing 6304 1 7 268900 5th Gear Ass y M2 13T 50HZ 1 222380 5th Gear Ass y M2 25 15T 50HZ 1 8 200272 Load Brake Gear Spacer 2 200273 2 9 200927 Air Plug 1 1 10 200926 Hex Oil Plug 1 1 11 208...

Page 45: ...ng 6006ZZ 1 407851 Bearing 6306 ZZ 1 27 200007 Load Sheave 68 5 144L 1 209276 Load Sheave 73 158 5L 1 28 400187 Oil Seal 35 50 8t 1 404532 Oil Seal 45 72 10t 1 29 400108 Bearing 6006ZZ 1 407759 Bearin...

Page 46: ...45 GEAR BOX EXPLOSION 6 7 11 14 15 16 19 21 22 23 28 10 9 1 17 18 24 25 31 37 38 39 12 13 40 41 32 33 29 2 3 4 5 34 35 36 26 27 8 25 30...

Page 47: ...Ass y M2 15T 210 1 8 200273 Load Brake Gear Spacer 2 2 2 9 200927 Air Plug 1 1 1 10 200926 Hex Oil Plug 1 1 1 11 208999 Ratchet Ass y 1 1 1 12 209284 Brake Bushing 1 1 1 13 400522 Ball 8 3 3 3 14 202...

Page 48: ...Spacer 70 50 12L 1 1 1 31 202159 6th Gear M3 64T 1 1 1 32 400197 Retaining Ring S 50 1 1 1 33 407704 Bearing 6309 ZZ 1 1 1 34 202161 1st Gear M1 75 12 1 1 1 35 400732 Bearing 6203 ZZ 1 1 1 36 400600 L...

Page 49: ...48 22 23 5 ELECTRIC ASSEMBLY 2 3 24 26 15 25 19 20 21 1 28 27 4 6 13 17 18 11 12 7 8 9 10 7 7 7 12 13 16 14 15 11 10 8 17 18 14 P E H 0 5 0 P E H 1 0 0 P E H 2 0 0 2...

Page 50: ...C1 D12 B7 1 1 9 301106 Contactor 24V 3A1a1b LC1 D12 B7 1 1 10 300066 Contactor 24V 2A2B LC1 K09008 B7 1 301106 Contactor 24V 3A1a1b LC1 D12 B7 1 1 11 300064 Contactor 24V 3A1b LC1 K0901 B7 1 1 300035...

Page 51: ...EACH UNIT PEH050 PEH050NH PEH100 PEH200 2 PEH100NH PEH200 2NH 24 400222 Cable Gland M20 13 1 1 1 1 25 408436 Cable Gland SPG M20B M20 1 5 2 2 2 2 26 262709 Cover 1 1 272862 1 1 27 400092 Spring Washer...

Page 52: ...51 12 11 ELECTRIC ASSEMBLY 6 10 1 2 3 4 5 8 9 7 13 14 15 16 17 18...

Page 53: ...15 15 15 15 6 300150 Rectifier KBC10 1 1 1 1 1 1 7 300148 Varistor 14K471U 2 2 2 2 2 2 8 302376 Phase Sequence Protector RM17 TG00 1 1 1 1 1 1 9 300995 Fuse Holder 2 2 2 2 2 2 10 300999 Fuse 2 2 2 2...

Page 54: ...PET510 PET315 Functions Lifting equipment They are designed and manufactured in compliance with the essential health and safety requirements of the Machinery Directive and Low Voltage Directive They...

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