2-6
Section 2
Safety & Compliance
2/17
Exhaust and Exhaust After-treatment System
The following are highlights of some of the more common or critical aspects of this system.
•
The following after-treatment and exhaust system components may not be modified:
• DPF assembly
• SCR Catalyst assembly
• Exhaust pipes between the engine and after-treatment devices (DPF, SCR Catalyst) and between
after-treatment devices
• NO
x
Sensors
• PM Sensor
•
The following modifications may only be done within the guidelines of the “DEF System Relocation Guide.”
• Modifications to Diesel Exhaust Fluid (DEF) throttle, suction, or pressure lines
• Modification or relocation of the DEF tank
• Modification of coolant lines to and from the DEF tank
•
All DEF and coolant lines should be routed, protected, and properly secured to prevent damage during vehicle
operation or other components
•
If relocation of the DCU or ACM is necessary, use existing frame brackets and mount inside of frame flanges
where necessary. Do not extend the harnesses
•
The DPF, the SCR catalyst, or their mounting may not be modified
•
The NOx sensor may not be relocated or altered in any way; this includes re-clocking the aftertreatement
canister or reorienting the sensor(s)
•
Exhaust pipes used for tailpipes/stacks must be properly sized, and must prevent water from entering
•
Ensure adequate clearance between the exhaust and body panels, hoses, and wire harnesses
•
The body in the vicinity of the DPF must be able to withstand temperatures up to 400°C (750°F)
•
Do not add thermal insulation to the external surface of the DPF
•
The SCR water drain hole may not be blocked
•
Allow adequate clearance (25mm (1 inch)) for servicing the DPF sensors, wiring, and clamped joints
•
Drainage may not come in contact with the DPF, SCR catalyst, sensors or wiring
•
Allow sufficient clearance for removing sensors from DPF. Thermistors require four inches. Other sensors
require one inch
•
Wiring should be routed, protected from heat, and properly secured to prevent damage from
other components
•
The exhaust system from an auxiliary power unit (APU) must not be connected to any part of the vehicle
after-treatment system or vehicle tail pipe.
Cooling System
The following are highlights of some of the more common or critical aspects of this system.
•
Modifications to the design or locations of fill or vent lines, heater or defroster core, and surge tank are not
recommended
•
Additional accessories plumbed into the engine cooling system are not permitted, at the risk of voiding vehicle
warranty
•
Coolant level sensor tampering will void warranty
Summary of Contents for Kenworth T680 2019
Page 1: ...Kenworth Heavy Duty Body Builder Manual 2019 ...
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Page 3: ...Kenworth Heavy Duty 2 1m Cab Body Builder Manual ...
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Page 77: ...4 7 Section 4 PTO Mounting Programming 9 18 Allison Transmission ...
Page 108: ...2 17 5 22 Section 5 Exhaust Aftertreatment This page intentionally left blank ...
Page 144: ...8 8 2 17 Section 8 Frame Modifications This page intentionally left blank ...
Page 155: ...10 5 9 18 Section 10 Electrical Chassis Node Figure 10 3 Electrical Harness Overview ...
Page 162: ...10 12 9 18 Section 10 Electrical FIGURE 10 14 MX 11 and MX 13 Connector Location ...
Page 165: ...10 15 9 18 Section 10 Electrical FIGURE 10 18 Power Distribution Center ...
Page 166: ...10 16 9 18 Section 10 Electrical FIGURE 10 19 Engine Side Fuse Box Full Content Population ...
Page 167: ...10 17 9 18 Section 10 Electrical FIGURE 10 20 Dash Side Fuse Box Full Content Population ...
Page 171: ...10 21 9 18 Section 10 Electrical FIGURE 10 24 Overview Layout FIGURE 10 25 ...
Page 178: ...10 28 9 18 Section 10 Electrical FIGURE 10 37 Spare circuit diagram P001 and P096 ...
Page 193: ...A 5 2 17 Appendix A Vehicle Identification This page intentionally left blank ...