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INSTALLATION AND OPERATION MANUAL         

      

                                                                    

 

PAC HEAT RECOVERY WATER HEATER 

 

INTRODUCTION 

Description of the System 

The Mueller PAC Fre-Heater Model AL

 

 is designed to recover heat 

removed by refrigeration or air conditioning systems and to utilize that 
heat for heating water. It is a heat recovery system which heats and 
stores hot water all in one unit. It is easily connected to an existing 
refrigeration unit, either air or water cooled. PAC Fre-Heater is a de-
superheater which removes most or all of the latent heat of the hot 
discharged gas from the compressor and uses the existing condenser to 
remove the remaining heat and condense the refrigerant. It is not 
intended to and should not be used to totally replace the normal air- or 
water-cooled condenser. 

 

PAC  water tanks are rated for 150 psi working pressure and refrigeration 
circuits are rated for a maximum working pressure of 400 psi. 

 
PAC have a placement for supporting heater by the placement of this 
element located in the under of the tank. The placement of this element 
allows the maximum utilization of the refrigerant heat recovery system 
and minimizes the usage of electricity in directly heating the water. 

The outer jacket of all PAC Fre-Heaters is highly corrosion-resistant 
stainless steel and will remain bright and rust-free with a minimum 
of care. Do not use abrasive cleaning materials or compounds on the 
outer jacket as they will scratch the surface. After using any cleaning 
compounds always rinse with clear water. In coastal areas where the 
air contains a high salt content, the bright appearance of the Fre-Heater 
can be maintained by rubbing it with oil or a light grease as soon as it is 
installed. 

Capacity

 

PAC  Fre-Heater is designed for use with air- or water-cooled 
refrigeration units. The size of the units and refrigeration systems on 
which each model may be used are shown in Table 1. 

 

 

 

 

 

2

Summary of Contents for AL

Page 1: ......

Page 2: ...s are rated for a maximum working pressure of 400 psi PAC have a placement for supporting heater by the placement of this element located in the under of the tank The placement of this element allows...

Page 3: ...eater should be located inside If it is necessary to locate the Fre Heater outside it must be under a cover The Fre Heater must be protected from water dripping or spraying or in any way collecting on...

Page 4: ...INSTALLATION AND OPERATION MANUAL PAC HEAT RECOVERY WATER HEATER Figure 1 PAC Fre heater Model AL 0252P Front Side Back Suspension 4...

Page 5: ...INSTALLATION AND OPERATION MANUAL PAC HEAT RECOVERY WATER HEATER Figure 2 PAC Fre Heater Model AL 0502P AL 0502PS Front Side Back Suspension 5...

Page 6: ...INSTALLATION AND OPERATION MANUAL PAC HEAT RECOVERY WATER HEATER Figure 3 PAC Fre Heater Model AL 0752P AL 0752PS Front Side Back Suspension 6...

Page 7: ...INSTALLATION AND OPERATION MANUAL PAC HEAT RECOVERY WATER HEATER Figure 4 PAC Fre Heater Model AL 1002P AL 1002PS Front Side Back Suspension 7...

Page 8: ...INSTALLATION AND OPERATION MANUAL PAC HEAT RECOVERY WATER HEATER Figure 5 PAC Fre Heater Model AL 1502P AL 1502PS Front Side Back Suspension 8...

Page 9: ...INSTALLATION AND OPERATION MANUAL PAC HEAT RECOVERY WATER HEATER Figure 6 PAC Connections Model AL 0252P 9...

Page 10: ...INSTALLATION AND OPERATION MANUAL PAC HEAT RECOVERY WATER HEATER Figure 7 PAC Connections Model AL 0502P Figure 8 PAC Connections Model AL 0502PS 10...

Page 11: ...INSTALLATION AND OPERATION MANUAL PAC HEAT RECOVERY WATER HEATER Figure 9 PAC Connections Model AL 0752P Figure 10 PAC Connections Model AL 0752PS 11...

Page 12: ...INSTALLATION AND OPERATION MANUAL PAC HEAT RECOVERY WATER HEATER Figure 11 PAC Connections Model AL 1002P Figure 12 PAC Connections Model AL 1002PS 12...

Page 13: ...INSTALLATION AND OPERATION MANUAL PAC HEAT RECOVERY WATER HEATER Figure 13 PAC Connections Model AL 1502P Figure 13 PAC Connections Model AL 1502PS 13...

Page 14: ...e temperature relief valve has been installed by the manufacturer and should not be removed This valve should be provided with a 3 4 drain line oriented so that any discharge from the valve will exit...

Page 15: ...be running Consult a plumbing supply house for a hot water circulating pump suitable for your particular installation All pumps used in a Fre Heater water circulation system must be suitable for pota...

Page 16: ...INSTALLATION AND OPERATION MANUAL PAC HEAT RECOVERY WATER HEATER Figure 15 Installing PAC Fre Heater through one circuit into another Figure 16 Installing PAC Fre Heater in parallel series 16...

Page 17: ...y question about refrigeration line sizing the equipment manufacturer s recommendation should be followed In most instances refrigeration line runs of over 16 metres should not be used If they are par...

Page 18: ...geration unit When making multiple Fre Heater circuit connections to a single refrigeration unit the piping to the Fre Heater circuits should be in parallel Series through one circuit into another pip...

Page 19: ...cooling fan must be installed on the compressor if the condenser fan is cycled to maintain head pressure Consult the compressor manufacturer for their recommendation if you are in doubt of sufficient...

Page 20: ...AND OPERATION MANUAL PAC HEAT RECOVERY WATER HEATER Figure 17 Installing Refrigerant Charge with Air Condition Figure 18 Typical Refrigeration Connections for Single Refrigeration Unit and Single Circ...

Page 21: ...INSTALLATION AND OPERATION MANUAL PAC HEAT RECOVERY WATER HEATER Figure 18 Typical Dual Refrigeration Unit Piping 21...

Page 22: ...INSTALLATION AND OPERATION MANUAL PAC HEAT RECOVERY WATER HEATER Figure 19 Fre Heater Location with Hot Gas Defrost Valve Oil Separator and or Discharge Muffler in System 22...

Page 23: ...INSTALLATION AND OPERATION MANUAL PAC HEAT RECOVERY WATER HEATER Figure 20 Installing Refrigerant Charge by Heat Exchanger 23...

Page 24: ...y operating it to see that it will freely flow water should it be required to do so If there is any doubt that it will not function properly replace it 3 Check all water fittings valves etc to be sure...

Page 25: ...INSTALLATION AND OPERATION MANUAL PAC HEAT RECOVERY WATER HEATER Efficiency Figure 21 Result of Electric Power of Compressor with out PAC 25...

Page 26: ...HEATER Figure 22 Result of Electric Power of Air condition and Temperature of Refrigerant by PAC setting have water in but not flow out Figure 23 Result of Electric Power of Air condition and Tempera...

Page 27: ...INSTALLATION AND OPERATION MANUAL PAC HEAT RECOVERY WATER HEATER Figure 24 Temperature of water flow out from the Mueller 27...

Page 28: ...INSTALLATION AND OPERATION MANUAL PAC HEAT RECOVERY WATER HEATER APPENDIX THE COLUMN TOWER 28...

Page 29: ...5 36 Celsius then there are some water flow out from Pressure Relief Valve You should adapt to Pressure Relief Valve for flow out the water that higher temperature If the temperature in PAC is more th...

Page 30: ...INSTALLATION AND OPERATION MANUAL PAC HEAT RECOVERY WATER HEATER 30...

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