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Latest Update: 20/04/2018

 

 

3
 

 

 
PROBLEM HANDLING: CAUSES AND SOLUTIONS 

 

PROBLEMS 

PROBABLE CAUSES 

SOLUTIONS 

Valve recycles frequently 

Check Valve O-ring worn out 
Leaking couplings 

Bypass blocked or throttled 

Replace 
Check and Restore 

Clean or Adjust 

Valve does not reach 
desired pressure level 

Piston seals worn out 
Material matter between seat and shutter 

Nozzle worn out 

Replace 
Clean up seat 

Replace 

Pressure spikes 

Less than 5% of total flow rate discharged in bypass 
Excessive flow rate in bypass 
Adjustment carried out with spring completely 

compressed 

Reset 
Choose different valve type or adjust passages  
Loosen knob and replace nozzle 

Valve does not bypass at 
low pressure 

Jammed check valve 
Check valve O-ring worn out 

Material matter on check valve 

Clean or replace 
Replace 

Clean 

 

 

REGULATIONS :  

See Standard Manual. 

 
referred to in the 

Declaration of Conformity

.

 

 

 

For a correct use, follow the instructions given in this booklet and re-print them on the Use and 
Maintenace Manual of the machine. 
Make sure that you are given 

the original Declaration of Conformity 

for the chosen item. This booklet is 

applicable for all unloader valves type VB 450-200/300     

                      

  

 

 
 

 
MAINTENANCE 

 

All maintenace operations must be carried out by qualified personnel only. 

 

ROUTINE:

 every

 400 hours of operation (around 10000 cycles), check and lubrify seals with waterproof  grease. 

 

EXTRAORDINARY:every

 800 hours of operation (around 20000 cycles),  check conditions of seals and other internal 

components.  If  required,  replace  them  with  original  PA  spare  parts.When  installing  the  spares,  lubrify  them  with 
waterproof grease.  

 

IMPORTANT

: in case of replacement, assemble the valve correctly, resetting all conditions to starting levels 

and making sure to fix the nut pos.25 with thread locking liquid. 
 

The manufacturer is not liable for damages resulted from incorrect fitting and maintenance. 

 
Technical data, descriptions and illustrations are indicative and subject to modification without notice. 

 
 
 
 
 
 
 
 

 

Summary of Contents for VB 450-200

Page 1: ...x pressure increase at system shut off is a percent value of calibration pressure When it occurs the valve is set in operation and the whole fluid is diverted into bybass 3 The pressure decrease at bypass reset is a percent value of calibration pressure It indicates the pressure drop required for the valve to restore pressure in the system Instruction Maintenance Installation Spare Parts Booklet F...

Page 2: ...ssurized outlet channel Select the right nozzle size which allows a regular discharge into bypass of at least 5 of the total flow rate of the system This will keep a constant pressure setting and prevent pressure spikes at shut off which could damage the system By nozzle wearout the pressure drops When replacing the nozzle reset the system to the original pressure level OPERATION The valve regulat...

Page 3: ...ect use follow the instructions given in this booklet and re print them on the Use and Maintenace Manual of the machine Make sure that you are given the original Declaration of Conformity for the chosen item This booklet is applicable for all unloader valves type VB 450 200 300 MAINTENANCE All maintenace operations must be carried out by qualified personnel only ROUTINE every 400 hours of operatio...

Page 4: ...4003 51R Shutter M 12 1 3 10 10 3206 08R O ring 2 62x28 25 mm Ni85 1 10 11 60 4005 31R Bushing 1 3 12 10 4084 00R Back up ring 16x20 5x2mm 1 5 13 10 3181 20R O ring 2 62x15 88 mm 1 10 14 60 4007 31R Bushing 1 3 15 10 3246 05R O ring 3 53x28 17 mm 1 5 16 10 4096 00R Back up ring 28x34x2mm 1 5 17 60 4004 51R Piston M 12 1 3 18 14 7465 00R Ball 1 2 Sst 1 5 19 60 4009 31R Piston holder 1 1 20 60 4010 ...

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