PA PR-10 Installation & Operating Instruction Manual Download | Manualshive

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PALLETIZER

Model PR-4
Model PR-5
Model PR-6
Model PR-8
Model PR-10

INSTALLATION
& OPERATING
INSTRUCTION
MANUAL

Form No. 1114 3-08

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Summary of Contents for PR-10

Page 1: ...PALLETIZER Model PR 4 Model PR 5 Model PR 6 Model PR 8 Model PR 10 INSTALLATION OPERATING INSTRUCTION MANUAL Form No 1114 3 08 ...

Page 2: ...ckwise CW CCW Rotation 6 Loading 7 Base Arm Adjustment 7 Control Head Height Adjustment 7 PALLETIZER Pre Test 7 Counter Weight Tension System 8 Optional Coil lock 8 Trial fit the Coil Lock 8 MAINTENANCE 8 Cleaning 8 Lubrication 8 Electric Motor 8 TROUBLE SHOOTING 8 Table Does Not Rotate or Tight Loop 8 Table Does Not Stop 9 Table Does Not Rotate Fast Enough 9 Erratic Motion in Drum Roller 9 Drum R...

Page 3: ... BASE The BASE of the Pallet Reel is a series of urethane cast ers equally spaced These casters are positioned on the outside edge of the rotating top to insure the unit will rotate smoothly under great loads This design is the reason your Pallet Reel can effectively handle up to 10 000 Lbs depending on model and still be easily positioned on line This low profile design also saves on valuable sho...

Page 4: ...Optional 0 24 Stock Width Standard 0 6 Optional 0 9 0 12 0 15 0 18 0 24 Stock Thickness Range 004 065 AC Drive Motor HP 3 4 1 1 1 2 High Speed 2 2 3 Electrical Input 120 VAC 1 Phase 60 Hz 240 VAC 1 Phase 50 60 Hz Optional Voltage Available 230 VAC 1 Phase 50 60 Hz 400V 50 Hz and 460V 60 Hz SPECIFICATIONS DIMENSIONS 64 Max 6 Std 20 Table Diameter 6 36 Adjustment 24 5 41 5 Max Extension Overall Widt...

Page 5: ...Lift the Control Head Assembly from the tabletop leave wrapped until inserted and slide the base arm into the selected mounting hole The Base Arm slides in and out of the leg to allow adjustable clearance for different size pallets rotating on the tabletop Position Base Arm to desired location and tighten the one hex head bolt to wedge the base arm in a fixed position If using the upper mounting h...

Page 6: ... Figure 4 Control Head Material Table Material Feed Direction The Safety Interlock Circuit will allow you to shut down the production equipment used in conjunction with the Pallet Reel if the Pallet Reel detects a Drive Fault or a material tight loop condition There is a pre wired circuit in the Pallet Reel that requires connection to associated production equipment Control Head Position Figure 4 ...

Page 7: ...gher than the bottom edge of the top coil This setting will allow the strip to separate from the coil cleanly without hitting the wood spacers under the coil As the coils are expended the Control Head should be manually lowered with the start of each new coil For narrower width strips the Control Head may need to be lowered only for every second or third coil Experience will be your best guide Pre...

Page 8: ...b Set the Stop Collar in a position that results in a Coil Lock length slightly longer than the I D dimension The Coil Lock is compressed and placed in the open I D space then released to snugly press outward against the coil The vertical legs of the Coil Lock should connect with the top coil and however many of the lower coils as strip width will allow MAINTENANCE Proper care and maintenance of t...

Page 9: ...t Remove weights one at a time from one side then the other until balance in the Drum movement is achieved Figure 9 Linear Shaft Figure 10 Figure 11 Table Does Not Stop Inspect cable windings on Pulley Cable Guide to be sure that each winding is laying flat and that full rotation is operative Figure 10 Add more weight one at a time from one side to the other until weight is sufficient to pull Drum...

Page 10: ... 03 04 5 8 1 Motor Arm Fixed PR 42 in 25 16 17921 07 5 9 1 Arm Weldment Outrigger PR 42 in 17923 01 5 10 1 Clamp Outrigger Threaded Metric 17925 02 5 11 1 Clamp Outrigger Thru Hole 17926 5 12 1 Pin Motor Arm 17927 5 13 1 Wheel Drive 6 in Dia x 2 in 17930 01 Item Qty Description Part Number 5 14 5 Wheel Assembly Idler 5 415 Dia 17931 01 5 15 4 Collar Counter Weight 17955 01 5 16 1 Rod Counter Weigh...

Page 11: ...17923 02 8 7 1 Clamp Outrigger Threaded Metric 17925 02 8 8 1 Clamp Outrigger Thru Hole 17926 8 9 1 Pin Motor Arm 17927 8 10 6 Wheel Assembly Idler 5 415 Dia 17931 01 8 11 4 Collar Counter Weight 17955 01 Item Qty Description Part Number 8 12 1 Rod Counter Weight Storage 17964 8 13 1 Spacer 1 in Square x 4 25 18233 06 8 14 2 Spacer 1 0 OD x 56 ID x 5 25 Long mm 18233 07 8 15 1 Wear Strip 4 25 x 1 ...

Page 12: ... 7 1 Arm Weldment Outrigger PR 52 in 17923 02 8 8 1 Clamp Outrigger Threaded Metric 17925 02 8 9 1 Clamp Outrigger Thru Hole 17926 8 10 1 Pin Motor Arm 17927 Item Qty Description Part Number 8 11 10 Wheel Assembly Idler 5 415 Dia 17931 01 8 12 4 Collar Counter Weight 17955 01 8 13 1 Rod Counter Weight Storage 17964 8 14 1 Spacer 1 in Square x 4 25 18233 06 8 15 2 Spacer 1 0 OD x 56 ID x 5 25 Long ...

Page 13: ...ble Guide 17947 01 12 1 Mast Tubular Weldment 17948 02 13 1 Mounting Block Upper Control Mast Metric 17950 05 14 1 Cable 30 in Long w Loop Ends 17954 01 Item Qty Description Part Number 15 1 Cable 42 in Long w Loop Ends 17954 02 16 2 Collar Counter Weight 1 in 17955 01 17 1 Pin Cable Pulley Guide 17957 18 2 Pin Cable Counter Weight 17959 19 1 Linear Shaft 1 2 OD x 20 in 17961 01 20 1 Cover Tension...

Page 14: ...ane 17941 05 8 1 Axle Drum Roller 6 in Drum 17942 01 1 Axle Drum Roller 9 in Drum 17942 02 1 Axle Drum Roller 12 in Drum 17942 03 1 Axle Drum Roller 15 in Drum 17942 06 1 Axle Drum Roller 18 in Drum 17942 04 1 Axle Drum Roller 24 in Drum 17942 05 1 Axle Drum Roller 6 in Drum Urethane 17942 01 1 Axle Drum Roller 9 in Drum Urethane 17942 02 1 Axle Drum Roller 12 in Drum Urethane 17942 03 1 Axle Drum...

Page 15: ... Table Table Drive Input Weight Width Thickness Stacking Speed Dia Motor Power Model Lbs In Range In Height In Range RPM In HP VAC Phase Hz PR4 SS49LC3 4 015 065 42 1 2 PR4 SS89LC3 6 018 065 42 1 2 PR4 SSP29LC3 4000 2 005 040 42 1 PR4 SSP49LC3 4 005 040 42 1 PR4 SSP69LC3 6 005 030 36 0 12 52 1 220 1 60 PR6 SS49LC3 4 015 065 or 52 1 5 PR6 SS89LC3 8 018 065 0 24 52 1 5 PR6 SSP29LC3 6000 4 005 040 52...

Page 16: ...ral laws or construction standards Safety Program Accident free operation will result from a well developed management sponsored and enforced safety program Of vital importance to any successful program is the proper selection of guards and devices However there is no safety device that will bring automatic safety to your operation Of equal importance to this proper selection of the guard and the ...

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