background image

BA

TTER

Y LOAD TESTER

WARNING: VER

Y HOT SURFACE!

READ FULL INSTRUCTIONS BEFORE USE!

BA

TTER

Y LOAD TESTER

WARNING: VER

Y HOT SURFACE!

READ FULL INSTRUCTIONS BEFORE USE!

LOAD TEST SWITCH

OFF / ON

(0) / (

)

LOAD TEST SWITCH

OFF / ON

(0) / (

)

BA

TTER

Y LOAD TESTER

WARNING: VER

Y HOT SURFACE!

READ FULL INSTRUCTIONS BEFORE USE!

BA

TTER

Y LOAD TESTER

WARNING: VER

Y HOT SURFACE!

READ FULL INSTRUCTIONS BEFORE USE!

LOAD TEST SWITCH

OFF / ON

(0) / (

)

LOAD TEST SWITCH

OFF / ON

(0) / (

)

BA

TTER

LOAD TESTER

INSTRUCTION MANU

AL

SPECIFIC

ATIONS

Ba

tter

Test Ca

pacity:6V or 12V DC

Load 

Test Ca

pacity:

 

6V - 50A

 

12V - 100A

Amps Ca

pacity:

 

200 - 1000 CCA

Accurac

y:

 

+/- 0.2V

 

W

eight:

 

1.1 kg

OCBL

T-100

ST

AND

ARD EQUIPMENT

W

ARRANTY

OZITO 

Australia/New Zealand (Head Office) 25 F

ox Drive,

 Dandenong South,

 Victoria,

 Australia 3175.

ozito.com.au

Ba

tter

Load T

ester

0121

IN ORDER 

TO MAKE 

A CLAIM UNDER 

THIS 

W

ARRANTY 

YOU MUST RETURN 

THE PRODUCT 

TO YOUR 

NEAREST 

BUNNINGS W

AREHOUSE 

WITH 

YOUR BUNNINGS REGISTER RECEIPT

PRIOR TO 

RETURNING YOUR 

PRODUCT 

FOR W

ARRANTY 

PLEASE TELEPHONE 

OUR 

CUSTOMER SERVICE HELPLINE:

Australia: 1800 069 486

 

New Zealand: 0508 069 486

The benefits provided under this warranty are in addition to other rights and remedies 

which are a

vailable to you a

t la

w

.

Our goods come with guarantees tha

t cannot be exc

luded a

t la

w

. Y

ou are entitled to a 

replacement or refund for a major failure and for compensa

tion for an

y other reasonably 

foreseeable loss or dama

ge.

 Y

ou are also entitled to ha

ve the goods repaired or replaced 

if the goods fail to be of acceptable quality and the failure does not amount to a major 

failure.

 

Generally you will be responsible for all costs associa

ted with a c

laim under this warranty

ho

wever

, where you ha

ve suffered an

y additional direct loss as a result of a defective 

product you may be able to c

laim such expenses by contacting our customer ser

vice 

helpline above.

TO ENSURE 

A SPEED

Y RESPONSE PLEASE 

HA

VE 

THE MODEL NUMBER 

AND DA

TE OF 

PURCHASE A

VAILABLE.

 A 

CUSTOMER 

SERVICE 

REPRESENT

ATIVE WILL T

AKE YOUR 

CALL AND 

ANSWER 

ANY QUESTIONS 

YOU MA

Y HA

VE 

RELA

TING TO THE W

ARRANTY 

POLICY 

OR 

PROCEDURE.

 BA

TTER

Y TESTER W

ARNINGS

W

ARNING!

 Read all safety warnings and all instructions.

 F

ailure to follo

w the warnings and 

instructions may result in electric shock,

 fire and/or serious injur

y.

1.

 W

ork area safety 

a.

  Keep work area c

lean and well lit.

 

Cluttered or dark areas invite accidents.

b.

  Do not operate power tools in e

xplosive atmospheres,

 such as in the presence of fl

ammable 

liquids,

 gases or dust.

 

Po

wer tools crea

te sparks which may ignite the dust or fumes.

 

c.

  Keep children and bystanders a

way while operating a power tool.

 Distractions can cause you 

to lose control.

2.

 Electrical safety 

a.

  P

ower tool plugs must match the outlet.

 Never modify the plug in an

y way

. Do not use an

adapter plugs with earthed (grounded) power tools.

 

Unmodified plugs and ma

tching outlets will 

reduce risk of electric shock.

 

b.

  A

void body contact with earthed or grounded surf

aces,

 such as pipes,

 radiators,

 ranges and 

refrigerators.

 

There is an increased risk of electric shock if your bod

y is earthed or grounded.

 

c.

  Do not e

xpose power tools to rain or wet conditions.

 

W

ater entering a po

wer tool will increase 

the risk of electric shock.

 

d.

  Do not abuse the cord.

 Never use the cord for carr

ying,

 pulling or unplugging the power tool.

 

Keep cord a

way from heat,

 oil,

 sharp edges or mo

ving parts.

 

Dama

ged or entangled cords 

increase the risk of electric shock.

 

3.

 P

ersonal safety 

a.

  Stay alert,

 watch what you are doing and use common sense when operating a power 

tool.

 Do not use a power tool while you are tired or under the influence of drugs,

 alcohol or 

medication.

 A moment of ina

ttention while opera

ting po

wer tools may result in serious personal 

injur

y. 

b.

 Use personal protective equipment.

 Always wear eye protection.

 Protective equipment such as 

dust mask,

 non-skid safety shoes,

 hard ha

t, or hearing protection used for a

ppropria

te conditions will 

reduce personal injuries.

 

c.

  Prevent unintentional starting.

 Ensure the switch is in the off-position before connecting to 

power source and/or batter

y pack,

 picking up or carr

ying the tool.

 

Carr

ying po

wer tools with 

your finger on the s

witch or energising po

wer tools tha

t ha

ve the s

witch on invites accidents.

 

d.

  Remo

ve an

y adjusting key or wrench before turning the power tool on.

 

A wrench or a key left 

attached to a rota

ting part of the po

wer tool may result in personal injur

y. 

e.

  Do not o

verreach.

 Keep proper footing and balance at all times.

 

This enables better control of 

the po

wer tool in unexpected situa

tions.

 

f. 

 Dress properly

. Do not wear loose c

lothing or jeweller

y. Keep your hair

, c

lothing and glo

ves 

away from mo

ving parts.

 

Loose c

lothes,

 jeweller

y or long hair can be caught in moving parts.

h.

  Do not let f

amiliarity gained from frequent use of tools allow you to become complacent 

and ignore tool safety principles.

 A careless action can cause severe injur

y within a fraction of 

a second.

4.

 P

ower tool use and care 

a.

  Do not force the power tool.

 Use the correct power tool for your application.

 

The correct po

wer 

tool will do the job better and safer a

t the ra

te for which it was designed.

 

c.

  Disconnect the plug from the power source and/or the batter

y pack from the power tool 

before making an

y adjustments,

 changing accessories,

 or storing power tools.

 Such preventive 

safety measures reduce the risk of starting the po

wer tool accidentally

d.

  Store idle power tools out of the reach of children and do not allow persons unf

amiliar with 

the power tool or these instructions to operate the power tool.

 

Po

wer tools are dangerous in the 

hands of untrained users.

 

e.

  Maintain power tools.

 Check for misalignment or binding of moving parts,

 breaka

ge of parts and 

an

y other condition tha

t may affect the po

wer tool’

s opera

tion.

 If dama

ged,

 ha

ve the po

wer tool 

repaired before use.

 Man

y accidents are caused by poorly maintained po

wer tools.

 

g.

  Use the power tool,

 accessories and tool bits etc.

 in accordance with these instructions,

 

taking into account the working conditions and the work to be performed.

 

Use of the po

wer 

tool for opera

tions different from those intended could result in a hazardous situa

tion.

h.

  Keep handles and grasping surf

aces dr

y, c

lean and free from oil and grease.

 

Slipper

y handles 

and grasping surfaces do not allo

w for safe handling and control of the tool in unexpected situa

tions.

5.

 Ser

vice

a.

  Have your power tool ser

viced by a qualified repair person using only identical replacement 

parts.

 This will ensure tha

t the safety of the po

wer tool is maintained.

6 / 12V  100A

3 YEAR REPLACEMENT W

ARRANTY*

Your product is guaranteed for a period of 

36 months from the original date of 

purchase

.

 If a product is defective it will be replaced in accordance with 

the terms of this 

warranty

. W

arranty exc

ludes consumable parts.

*This product is intended for DIY use only and replacement warranty covers domestic use.

W

ARNING

The following actions will result in the warranty being void.

 If the tool has been opera

ted on a supply volta

ge other than tha

t specified on the tool.

 If the tool sho

ws signs of dama

ge or defects caused by or resulting from abuse,

 accidents 

or altera

tions.

 Failure to perform maintenance as set out within the instruction manual.

 If the tool is disassembled or tampered with in an

y way

.

Professional,

 industrial or high frequenc

y use.

GENERAL 

POWER TOOL 

SAFETY W

ARNINGS

W

ARNING!

 Sa

ve all warnings and instructions for future reference

W

ARNING!

 Read all safety warnings and all instructions.

 F

ailure to follo

w the warnings and 

instructions may result in electric shock,

 fire and/or serious injur

y.

- This a

ppliance is not intended for Lithium ba

tteries

- This a

ppliance is not intended for use by young or infirm persons unless super

vised by a 

responsible person to ensure tha

t they can use the a

ppliance safely

.

- The warnings,

 cautions and instructions discussed in this instruction manual cannot cover all 

possible conditions and situa

tions tha

t may occur

.

- Common sense and caution are factors tha

t cannot be built into this product but must be supplied 

by the opera

tor

.

- It is recommended to work with someone who can come to your aid when working near a lead  acid ba

tter

y.

- Do not come in contact with leaking ba

tter

y.

- Ha

ve plenty of fresh wa

ter and soa

p nearby in case ba

tter

y acid contacts skin,

 c

lothing or eyes.

- If ba

tter

y acid contacts skin or c

lothing,

 wash immedia

tely with soa

p and wa

ter

. If acid enters 

eye,

 immedia

tely flood eye with running cold wa

ter for a

t least ten minutes and get medical 

attention immedia

tely

.

- Be extra cautious to reduce risk of dropping a metal tool onto the ba

tter

y. It could spark or short-

circuit the ba

tter

y or other electrical parts and could cause an explosion.

- Remove personal metal items such as rings,

 bracelets,

 necklaces and wa

tches when working 

with a lead acid ba

tter

y. It can produce a short circuit current high enough to weld a ring or the like 

to metal causing a severe burn.

- Clean ba

tter

y terminals.

 Be careful to keep corrosion from coming in contact with eyes.

- Before testing inspect the ba

tter

y for cracks or broken case or cover

. Of the ba

tter

y is dama

ged,

 

do not use ba

tter

y load tester

.

W

ork Ar

ea

- Opera

te in a safe work environment.

 Keep your work area c

lean and well lit.

- Keep an

yone not wearing the a

ppropria

te safety equipment a

way from the work area.

 Minimize 

distractions in the work environment.

- Distractions can cause you to lose control of the tool.

- When connecting the ba

tter

y load tester cables to the ba

tter

y, a

void crea

ting sparks; especially 

when the ba

tter

y is being charged.

 Explosive gases are crea

ted during charging.

 Sparking could 

also dama

ge the vehic

le electrical system.

- Al

ways lock up tools and keep them out of the reach of children

- Do not expose ba

tter

y load tester to rain,

 sno

w or wet conditions.

- Stay c

lear of hot engine and car parts.

Personal Safety

- W

ear 

ANSI-a

pproved safety goggles and protective gloves during set up and use of the Ba

tter

load T

ester

.

- T

est in a well ventila

ted area.

 Explosive gases may be produced during testing.

 Do not smoke,

 

cause sparks,

 or strike ma

tches near the ba

tter

y when testing.

- Protective,

 electrically non-conductive c

lothes and non-skid footwear are recommended when 

working.

 W

ear steel-toed boots to prevent injur

y from falling objects.

- Refer to the user manual of the ba

tter

y being tested for testing instructions and precautions prior 

to using the ba

tter

y load tester

.

- Do not connect in reverse polarity

.

- Use this product in accordance with these instructions,

 taking into account the working conditions 

and the work to be performed.

 Use of this product for opera

tions different from those intended 

could result in a hazardous situa

tion.

- This product is not a to

y. Keep it out of reach of children.

- Maintain labels and namepla

tes on the unit.

 These carr

y important safety informa

tion.

- P

eople with pacemakers should consult their physician(s) before use.

 Electroma

gnetic fields in 

close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure.

 

Caution is necessar

y when near coil,

 spark plug cables,

 or distributor of running engine.

 Engine 

should be off during distributor adjustment.

- Undercharged lead-acid ba

tteries will freeze during cold wea

ther

. Do not test or charge a frozen 

ba

tter

y.

- Do not smoke or ha

ve open flames near the ba

tter

y.

- Never remove ba

tter

y load tester c

lamps while testing.

- Ensure automa

tic vehic

les are in park with the handbrake enga

ged before starting the engine.

- Ensure manual vehic

les are in neutral with the handbrake enga

ged before starting the engine.

- Put blocks on drive wheels and never lea

ve car una

ttended while running tests.

- Road Safety Road Rules 2009 penalty code 2135,

 it is illegal to lea

ve 

“motor vehic

le una

ttended 

with keys in ignition,

 motor running,

 brakes not secured or doors unlocked.

Risk of Electric Shock

- Never touch the c

lamps and the terminals with wet hands.

- Do not pull the c

lamps from the terminals by pulling on the c

lamp cables.

- Check the c

lamp leads for dama

ge before ever

y use.

- Be certain of the test ba

tter

y polarity before connecting the ba

tter

y load tester c

lamps.

 The RED 

(+) positive ba

tter

y c

lamp goes to the positive terminal of the ba

tter

y. 

The BLACK (-) nega

tive 

ba

tter

y c

lamp goes to the nega

tive terminal of the ba

tter

y. Reversing the ba

tter

y load tester ba

tter

clamps on the ba

tter

y may dama

ge the ba

tter

y load tester

.

- Do not drop the ba

tter

y load tester as it may affect proper opera

tion.

 Do not opera

te the ba

tter

load tester if it has received a large blo

w or is dama

ged.

- Do not smoke or ha

ve open flames near the ba

tter

y.

- The warnings and precautions discussed in this manual cannot cover all possible conditions and  situa

tions tha

t may occur

. It must be understood by the opera

tor tha

t common sense and caution 

are factors which cannot be built into this product,

 but must be supplied by the opera

tor

.

- Do not connect the ba

tter

y load tester to the ba

tter

y while the engine is running.

 T

urn the engine 

off before connecting.

- Use extreme caution when working around the ignition coil,

 distributor ca

p,

 ignition wires and 

spark plugs.

 These components crea

te hazardous volta

ges when the engine is running.

Tester Use and Car

e Instructions

W

ARNING:

 Do not touch the cooling vents on the ba

tter

y load tester during or immedia

tely 

after testing the ba

tter

y. 

They become ver

y hot.

- Check tha

t the s

witch of the ba

tter

y load tester is in the 

“OFF”

 (O) position and is functioning 

correctly prior to use.

 The s

witch should automa

tically s

witch to the 

“OFF”

 (O) position once 

released,

 if the s

witch does not do this do not use the Ba

tter

y load tester

.

- The ba

tter

y load tester produces hea

t when in use.

 Do not exceed recommended testing time in 

manual instructions.

 Allo

w sufficient time of 5 minutes or more for the ba

tter

y load tester to cool 

do

wn between tests to a

void injur

y due to hea

t build up of the Ba

tter

y load tester surface.

- This ba

tter

y load tester was designed for speci

fic functions.

 Do not modify

, dissassemble or alter 

the ba

tter

y load tester

, all parts and accessories are designed with built-in safety fea

tures tha

t may 

be compromised if altered.

- Do not use the ba

tter

y load tester in a way for which it was not designed.

Summary of Contents for OCBLT-100

Page 1: ...cified on the tool I f the tool shows signs of damage or defects caused by or resulting from abuse accidents or alterations F ailure to perform maintenance as set out within the instruction manual I f the tool is disassembled or tampered with in any way Professional industrial or high frequency use GENERAL POWER TOOL SAFETY WARNINGS WARNING Save all warnings and instructions for future reference W...

Page 2: ...CORD ENSURE THAT IT DOES NOT GET TANGLED OR CAUGHT IN ANY ROTATING PARTS WITHIN THE ENGINE COMPARTMENT OF THE VEHICLE Connecting to a Vehicle Lead Acid Battery Note During first use you will notice a little smoke and or a burning smell coming from the unit This is normal and will stop after a short burn in period Before testing make sure the battery terminals are really clean as grease and dust co...

Page 3: ...hold the load switch ON position for a maximum of 10 seconds while reading the meter The needle should indicate the approximate capacity for 12V batteries 200 1000CCA refer to Battery Analysis table in this manual or on the label WARNING TO PREVENT OVERHEATING ALLOW UNIT TO COOL FOR 5 MINUTES BEFORE DEPRESSING THE LOAD SWITCH AGAIN IF FURTHER TESTING IS REQUIRED Testing the Charging System With th...

Page 4: ...ries ozito com au DESCRIPTION OF SYMBOLS If the enclosure of the battery load tester requires cleaning do not use solvents Use a moist soft cloth only Never immerse any part of the Battery load tester into liquid Keep terminal clamps clean and dry at all times BATTERY ANALYSIS LOAD TEST BATTERY CONDITION Good Green Battery capacity is OK Battery may or may not be fully charged Check specific gravi...

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