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MAINTENANCE

DESCRIPTION OF SYMBOLS

CARING FOR THE ENVIRONMENT

TROUBLESHOOTING

Power tools that are no longer usable should not be disposed of 

with household waste but in an environmentally friendly way. Please 

recycle where facilities exist. Check with your local council authority 

for recycling advice.

Recycling packaging reduces the need for landfill and raw materials. 

Reuse of recycled material decreases pollution in the environment. 

Please recycle packaging where facilities exist. Check with your 

local council authority for recycling advice.

NOTE:

 

Ozito Industries will not be responsible for any damage or 

injuries caused by the repair of the tool by an unauthorised person or 

by mishandling of the tool.

Spare parts can be ordered from the Special Orders Desk 

at your local Bunnings Warehouse. 
For further information, or any parts not listed here, visit 
www.ozito.com.au or contact Ozito Customer Service: 
Australia 1800 069 486 
New Zealand 0508 069 486 
E-mail: [email protected]

SPARE PARTS

Problem

Possible Causes

Bandsaw not starting

•  Power cord is not connected

•  One of the housing doors are not shut 

completely

Premature and excessive 

tooth wear

•  Feed pressure too light

•  Feed pressure too high

•  Guide hitting teeth alignment

Finished surface too rough •  Feed rate too high

Premature blade breakage •  Band tension too high

•  Excessive feed pressure

Cutting rate too slow

•  Incorrect feed pressure

•  Damaged or worn blade

Gullets loaded with chips

•  Speed too slow

•  Chip brush not working properly

Belly shaped cuts

•  Improper blade tension

•  Guide arm is too far from work piece

•  Excessive feed force

Band develops twist

•  Binding in cut (adjust blade tension)

•  Saw guides too close to work piece

Band stalls in work

•  Feed pressure too great

•  Improper blade tension

Blade vibration

•  Guides poorly adjusted

•  Blade tension too low

•  Feed rate too low

•  Work piece not properly secured

WARNING!

 TO PREVENT ACCIDENTAL STARTING, 

ENSURE THE BAND SAW IS DISCONNECTED FROM THE 

POWER SUPPLY BEFORE PERFORMING ANY OF THE 

FOLLOWING OPERATIONS

WARNING!

 ENSURE THE TOOL IS DISCONNECTED 

FROM THE POWER SUPPLY BEFORE OPENING 

THE HOUSING DOOR. FAILURE TO FOLLOW THIS 

INSTRUCTION MAY LEAD TO INJURY.

CLEANING

CHANGING THE BLADE

CHANGING THE TABLE INSERT

STORAGE

1   Loosen the door locking 

knobs and open both housing 

doors.

2   Remove the left blade guard 

by sliding it up and out. Also 

open the right blade cover.

1   Tilt the saw table to gain 

access to the fastening 

screw.

2   Loosen the fastening screw 

and remove the table insert.

3   Fit the replacement table 

insert and secure using the 

fastening screw.

To prevent increased likelihood of injury the table insert should be 

changed whenever it is worn or damaged.

Store the equipment and accessories out of children’s reach in a 

dark and dry place at above freezing temperature. The ideal storage 

temperature is between 5 and 30 °C. Store the electric tool in its 

original packaging.

3   Loosen the tension knob at 

the top of the unit by rotating 

anti-clockwise.

4   Remove the web panel from 

the front of the saw table.

5   Remove the blade from the 

pulleys and then slide out.

6   Replace the blade following 

the section 3-6 in the ‘Setup 

and Assembly’ manual.

•   Keep all safety devices, air vents and the motor housing free of 

dirt and dust as much as possible. Wipe the equipment with a 

clean cloth or blow it with compressed air at low pressure.

•   We recommend that you clean the device immediately each time 

you have finished using it.

0

I

0

I

0

I

0

I

  

V

 

Volts

    

Hz

  

~

 

Alternating current

  

W

/min

 

Revolutions or 

 

reciprocation per minute

n

Warning

Wear hearing protection

Regulator compliance mark

  

Read instruction manual

Wear eye protection

Wear a breathing mask

Important. Risk of injury!

 Do not reach into the running saw blade

Pull the power plug before beginning any repair or maintenance work

Hertz

Watts

No load speed

Summary of Contents for BSW-2581

Page 1: ...damage or defects caused by or resulting from abuse accidents or alterations Failure to perform maintenance as set out within the instruction manual If the tool is disassembled or tampered with in any way Professional industrial or high frequency use WARRANTY TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER AND DATE OF PURCHASE AVAILABLE A CUSTOMER SERVICE REPRESENTATIVE WILL TAKE YOUR CAL...

Page 2: ...Knob 20 Table Tilt Locking Lever 21 Pulley Tracking Adjustment Knob 22 Pulley Tracking Retaining Nut 23 Table Support Bolt 24 Push Stick 25 Hex Keys 3 4 5mm ACCESSORIES 21 22 23 24 25 17 18 19 20 Adjusting the Blade Guard Rip Fence 2 Rotate the blade guard adjustment to lower the blade guide as close as possible to the work piece to be cut The gap should be approx 2 3mm between the material and bl...

Page 3: ...red angle 3 Re tighten the nut to fasten the bolt The support nut should be adjusted to achieve a cut angle of 90o This allows the table to be reset easily To set the table at an angle between 4 and 0 this support nut will need to be loosened by performing the following steps 00 10 0 20 0 30 0 4 0 0 4 5 0 ON OFF 00 10 0 20 0 30 0 40 0 45 0 00 10 0 20 0 30 0 4 0 0 4 5 0 Longitudinal Cuts Angle Cuts...

Page 4: ...e push stick protects against contact with the saw blade Use the stick to push the workpiece through the saw blade The push stick can be hung on the hook at the side of the unit when not in use 3 Hold the work piece securely on the table and guide slowly through the blade 4 Freehanded cuts should be made at low speed so that you can guide the blade along the required line 6 In the case of curves w...

Page 5: ...sion too low Feed rate too low Work piece not properly secured WARNING TO PREVENT ACCIDENTAL STARTING ENSURE THE BAND SAW IS DISCONNECTED FROM THE POWER SUPPLY BEFORE PERFORMING ANY OF THE FOLLOWING OPERATIONS WARNING ENSURE THE TOOL IS DISCONNECTED FROM THE POWER SUPPLY BEFORE OPENING THE HOUSING DOOR FAILURE TO FOLLOW THIS INSTRUCTION MAY LEAD TO INJURY CLEANING CHANGING THE BLADE CHANGING THE T...

Page 6: ...Y WARNINGS ELECTRICAL SAFETY WARNING Read all safety warnings and all instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded power tool or battery operated cordless power tool 1 Work area safety a Keep work ar...

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