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Assembly 

 

IMPORTANT! 

• 

Tools Required: 

Medium size flat blade or Phillips/Crosspoint screwdriver, adjustable spanner or metric 

spanner set 

• 

The assembly of this barbecue requires 3 people. 

• 

Carefully unpack the parts from the box and remove  all internal packaging before commencing 
assembly. All loose items including the grills, flame tamers and warming rack must be removed from the 
body. 

• 

Whilst every care is taken in the manufacture of this product, care must be taken during assembly in 
case sharp edges are present.  

Attach the Left and Right Legs (C12, C13, C14, C15) to the Cabinet Bottom Panel (C11) using 
the M5x35 Bolts

 

(

D4) and M5 Nuts (D6) as shown.  (The bottom panel with door catch 

assembling hole should be located at front after assembly) 

Insert Short Axles (C21) through Wheels (C20), Axle Washers (D12) and guide holes in left legs and 

secure with M8 Nuts (D13). Screw the Lockable Caster (C23) into the end of the right legs and hand 

tighten until it stops. Snap the Hubcaps (C22) into wheels. 

L/H

 

R/H

 

L/H

 

R/H

 

Summary of Contents for ONYX 4 Burner

Page 1: ...re reference Leak test your barbecue annually Check the hose connections are tight and leak test them each time you reconnect the gas bottle FOR YOUR SAFETY If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open barbecue lid or hood 4 If odour continues discontinue use and contact your local dealer FOR YOUR SAFETY 1 Do not store or use petrol or other flammable vapours...

Page 2: ...Y C1 Side Burner 1 3 C2 Side Burner Grid 1 3 C3 Side Burner Shelf 1 3 C4 Knob Bezel four pre assembled 5 3 C5 Side Burner Drip Tray 1 3 C6 Side Shelf 1 3 C7 Cabinet Top Panel 1 3 C8 Cabinet Left Panel 1 3 C9 Cabinet Right Panel 1 3 C10 Cabinet Back Panel 1 3 C11 Cabinet Bottom Panel 1 3 C16 Door 2 3 C17 Door Retaining Spring Axle 2 3 C18 Door Retaining Axle 2 3 C19 Door Catch 2 3 C20 Wheel 2 3 C21...

Page 3: ...ary according to model purchased Specifications subject to change without prior notice B3 C3 B10 A2 A1 A3 B1 B2 B6 B7 C6 C20 C23 D6 B4 A4 B5 B4 B8 B9 B11 B12 B13 C1 C2 C4 C5 C7 C8 C9 C10 C11 C12 C13 C14 C15 C16 C17 C18 C19 C21 C22 ...

Page 4: ...care is taken in the manufacture of this product care must be taken during assembly in case sharp edges are present 1 2 Attach the Left and Right Legs C12 C13 C14 C15 to the Cabinet Bottom Panel C11 using the M5x35 Bolts D4 and M5 Nuts D6 as shown The bottom panel with door catch assembling hole should be located at front after assembly Insert Short Axles C21 through Wheels C20 Axle Washers D12 an...

Page 5: ...el C10 onto rear legs using ST4 0x10 Screws D1 as shown 4 3 Attach the Cabinet Left Panel C8 and Cabinet Right Panel C9 onto the bottom panel and legs using ST4 0x10 Screws D1 as shown L H R H ST4 0x10 Screw ST4 0x10 Screw L H R H ...

Page 6: ...6 Attach the Cabinet Top Panel C7 onto left panel and right panel using M6x15 Bolts D7 and M6 Nuts D9 6 5 Attach the Door Catches C19 to the top and bottom panels using M6x15 Bolts D7 and M6 Nuts D9 ...

Page 7: ... table supports holes in legs then insert eight M6x80 Bolts D8 through the aligned holes Body Spacers D10 Do not let the bolts over the spacers it is easy to attach body to cabinet assembly Place hood and body assembly onto position screw the bolts through both sidewall of body and secure with Wing Nuts D11 as shown Three people required 8 7 R H L H Body Spacer ...

Page 8: ... C4 onto side burner shelf using M4x10 Bolts D2 as shown 10 9 Attach Drip Tray Right Bracket B11 onto body using M5x15 Bolts D3 Ø5 Washers D5 and M5 Nuts D6 as shown Repeat for Drip Tray Left Bracket B10 Make sure that the tabs which stop drip tray should be located at front M5 Nut ...

Page 9: ... and secure with the retaining nut Connect the ignition wire onto end of ignition button Feed the venturi tube of the Side Burner C1 through the hole in the side burner shelf and slide the end of the venturi tube over the tip of the valve Fix side burner onto bottom of side burner shelf using a M4x10 Bolt D2 as shown ...

Page 10: ...10 14 13 Place the Side Burner Grid C2 onto the burner Press the Burner Knob B4 on the vale stem Attach Side Burner Drip Tray C5 onto bottom of side burner shelf using a M4x10 Bolt D2 ...

Page 11: ... and insert the doors into place as shown The axle with spring should be located on top 16 15 Lay the Flame Tamers B6 Cooking Grill B7 Cooking Griddle B8 into the barbecue body as shown The grill should be set directly over the flame tamers on LEFT side of body Retaining Nut Retaining Axle Spring Plastic Crust Retaining Nut Washer Retaining Axle ...

Page 12: ... hood Slide the Drip Tray B13 underneath the barbecue body from back of body Assembly is now complete All joints and connections must now be leak tested before using the barbecue For details of leak testing please refer to instructions on Page 15 ...

Page 13: ...e high setting for 3 5 minutes to pre heat the barbecue This should be done before each session When pre heating is complete cooking can begin taking extra care if the burners are used in the high position To prevent food sticking we recommend that you use a long handled brush to apply a light coat of cooking oil to the grill and griddle before each barbecue session Side Burner Open the lid of the...

Page 14: ...e or store gas bottles on their side as this could allow liquid gas into the supply pipes with serious results Never place the gas bottle inside the trolley cabinet Leak test the barbecue annually Check that the hose connections to the barbecue are tight and leak test whenever the gas bottle is reconnected Always turn off the gas at the bottle when not in use Do not use aerosols near this barbecue...

Page 15: ...r or regulator Step 4 Check for leaks by brushing a solution of water and liquid soap over all the gas system joints including all valve connections hose connections and regulator connections Step 5 If bubbles form over any of the joints there is a leak Turn off the gas Retighten all joints Repeat test If bubbles form again do not use the barbecue and contact your local distributor for assistance ...

Page 16: ...leaving free space you can simply move the food away from the flare up to a cooler area until the flare up has subsided Fat Fires The drip tray must be emptied and cleaned of food debris after each cooking session If the barbecue is to be used for commercial use or large gatherings it will be necessary to turn off and cool the barbecue every two hours to remove food debris from the drip tray the t...

Page 17: ...ews Your burners have been preset for optimal flame performance You will normally see a blue flame possibly with a small yellow tip when the burner is alight If the flame pattern is significantly yellow this could be a problem caused by grease from cooking blocking the burner or spiders or other insects in the burner venturi This can result in the flow of the gas and air mixture being restricted o...

Page 18: ...to have a gap of approximately 3 to 4mm between its tip and the burner Adjust if required Burner will not light with a match LP gas cylinder is empty Replace with full gas cylinder Faulty regulator Have regulator checked or replace Obstructions in burners Clean burners Obstructions in gas jets or gas hose Clean jets and gas hose Low flame or flashback fire In burner tube a hissing or roaring noise...

Page 19: ... a mild cream cleaner on a non abrasive pad Galvanised Drip tray Excess fat and food debris must be removed using a plastic or wooden scraper This needs to be carried out between each use of the BBQ Excessive build up is likely to lead to a fat fire which can be hazardous and damage the BBQ This is not a fault in the BBQ and therefore is not covered by the terms of the warranty If required the dri...

Page 20: ...ed damage through foreign objects substances or accidents The care and maintenance instructions given in your Outback manual have been followed This warranty is offered as an extra benefit and is in addition to the customers statutory rights Outback UK does not warranty in any way the gas cylinder If you have any queries regarding the assembly or use of your barbecue please contact Outback UK Publ...

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