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OTIS GEN2 OI-7032, Operation Manual

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OTIS GEN2 OI-7032 Operation Manual Download Page 4

VIEW Modbus Output Settings: Baud Rate....................................................................................................................71
VIEW Radio Settings: Radio Timeout.............................................................................................................................72
VIEW Gen II Radio Settings: Network ID......................................................................................................................72
VIEW Gen II Radio Settings: Primary or Secondary Monitor...................................................................................... 73
VIEW OI-7032 Reset to Factory Default........................................................................................................................ 73
VIEW Relay Settings: Relays 1-4 (Failsafe)................................................................................................................... 74
VIEW Relay Settings: Fault Terminal.............................................................................................................................74
VIEW Relay Settings: Fault Relay Assign...................................................................................................................... 75

Configuration Menu Modifications (Second-Level Configuration Menu).........................................76

MODIFY Modbus Output Settings: Address...................................................................................................................77
MODIFY Modbus Output Settings: Baud Rate.............................................................................................................. 78
MODIFY Radio Settings: Radio Timeout....................................................................................................................... 78
MODIFY Gen II Radio Settings: Network ID................................................................................................................ 79
MODIFY Gen II Radio Settings: Primary or Secondary Monitor.................................................................................79
MODIFY OI-7032 Reset to Factory Default...................................................................................................................80
MODIFY Relay Settings: Relays 1-4 (Failsafe)..............................................................................................................80
MODIFY Relay Settings: Fault Terminal....................................................................................................................... 81
MODIFY Relay Settings: Fault Relay Assign.................................................................................................................81

Relay Indicator......................................................................................................................................... 82
Fault Indicator..........................................................................................................................................83

Fault Status...................................................................................................................................................................... 83

Channel On Without Wired Sensor Connected (Fault).......................................................................................... 84
F1: Check Sensor Cable............................................................................................................................................. 84
F4: Check Sensor Board.............................................................................................................................................85

Error Messages......................................................................................................................................... 86

Double-Primary Error......................................................................................................................................................86
Autoscroll Error............................................................................................................................................................... 87

APPENDIX A: Software Installation..................................................................................................... 88
Installation................................................................................................................................................ 89

HMI Software...................................................................................................................................................................89

APPENDIX B: Reading USB Drive........................................................................................................93
USB Drive................................................................................................................................................. 94

Removing the USB Drive................................................................................................................................................. 94
Reading the USB Drive.................................................................................................................................................... 94

Opening the Datalog Files.......................................................................................................................................... 94
Opening the Easy Converter Software..................................................................................................................... 94
Converting the Datalog File to an .xls (spreadsheet) File....................................................................................... 97
Viewing the Datalog File............................................................................................................................................ 97
When Finished Reading the USB Drive....................................................................................................................97

APPENDIX C: 4-20mA Loop Current Introduction............................................................................ 98

4-20mA Current Loop Introduction................................................................................................................................ 99
Overview........................................................................................................................................................................... 99
Calculations......................................................................................................................................................................99
Measuring Current.........................................................................................................................................................100

Specifications.......................................................................................................................................... 101

4

Summary of Contents for GEN2 OI-7032

Page 1: ...nel _____________________________________ Operation Manual Revision 2 5w _______________________________________________________________________________________ _______________________________________...

Page 2: ...sor units and up to four 4 20mA input sensors when only 28 channels are setup as WireFree The OI 7032 is backward compatible with GenI WireFree sensor units and also supports GenII Wirefree sensor uni...

Page 3: ...ecting Sensor 3 31 Connecting Sensor 4 33 Relay Configurations 35 Connecting Relay 1 35 Connecting Relay 2 37 Connecting Relay 3 39 Connecting Relay 4 41 Power On Off 43 Basic Operation Home Screen Na...

Page 4: ...Default 80 MODIFY Relay Settings Relays 1 4 Failsafe 80 MODIFY Relay Settings Fault Terminal 81 MODIFY Relay Settings Fault Relay Assign 81 Relay Indicator 82 Fault Indicator 83 Fault Status 83 Chann...

Page 5: ...uments Inc GenII OI 7032 This document should be read before initial operation of the product Should a question arise during the use of the product this document will serve as a first reference for co...

Page 6: ...Configuration Warnings Provide a clean and stable 24 Volts DC nominal 22 26 Volts DC voltage Failure to to do so may cause the unit and any wired sensors that are connected to the unit to not operate...

Page 7: ...Complete System Diagrams The following diagrams should be consulted for identification of Panels Boards and any other system component that may be referred to in this Operation Manual Front Panel 7...

Page 8: ...Internal Diagram 8...

Page 9: ...Terminal Board 9...

Page 10: ...Touchscreen Front Touchscreen Back 10...

Page 11: ...AC Delta Power Supply 11...

Page 12: ...Internal Diagram As Wired from the Factory 12...

Page 13: ...Internal Diagram Completely Wired 13...

Page 14: ...ny wired sensors that are connected to the unit to not operate properly Voltage spikes higher than 26 Volts may damage the unit Solar Panel power with battery backup This options may be used to power...

Page 15: ...in 24 Volts DC nominal 22 26 Volts DC cont 1 Open the enclosure box to expose the Front Panel 2 Unscrew the two thumb screws on the Front Panel 3 Open the Front Panel so that the Terminal Board is ex...

Page 16: ...ct the DC Power Supply live wire red to the terminal marked 12 35 VDC 6 Connect the DC Power Supply Ground wire black to the terminal marked GND 7 If desired connect an Earth Ground wire green to the...

Page 17: ...should be used NOTE The unit will be wired for the power type that is requested by the purchaser when shipped from Otis Instruments Inc 1 Open the enclosure box to expose the Front Panel 2 Unscrew th...

Page 18: ...rminal labeled GND on the Terminal Board 7 Connect the other end of that same negative black wire from the Terminal Board to the terminal labeled V on the Delta power supply 8 There will be three wire...

Page 19: ...nection will be pre wired for use when the unit is shipped from Otis Instruments Inc 1 Open the enclosure box to expose the Front Panel 2 Unscrew the two thumb screws on the Front Panel 3 Open the Fro...

Page 20: ...erminal 5 Connect the positive DC Supply wire red to the terminal labeled 6 Connect the negative DC Supply wire black to the terminal labeled 7 Connect an earth ground wire green to the ground termina...

Page 21: ...er Supply Terminal Block 10 Connect the negative DC Supply wire black to the terminal labeled GND on the Power Supply Terminal Block 11 Connect the earth ground wire green to the terminal labeled EGND...

Page 22: ...reen will be pre wired when the unit is shipped from Otis Instruments Inc 1 Open the enclosure box to expose the Front Panel 2 Unscrew the two thumb screws on the Front Panel 3 Open the Front Panel so...

Page 23: ...Touchscreen Connection cont 4 Locate the COM Port and the Control Screen Terminal Block 5 Plug the DB 9 connector into the COM1 Port 23...

Page 24: ...Terminal Block 7 Connect the white wire from the DB 9 connector to the terminal labeled GND on the Control Screen Terminal Block 8 Connect the brown wire from the DB 9 connector to the terminal label...

Page 25: ...2 memory card will be pre installed in the touch screen when the unit is shipped from Otis Instruments Inc 1 Open the enclosure box to expose the Front Panel 2 Unscrew the two thumb screws on the Fron...

Page 26: ...Installation cont 4 Locate the USB Port on the back of the Touchscreen 5 Insert a USB compatible memory card into the USB Port 6 Close the Front Panel 7 Screw in the thumb screws 8 Close the enclosure...

Page 27: ...I 7032 is capable of monitoring up to four wired 4 20mA sensors Sensor connection should be completed according to the following instructions Connecting Sensor 1 1 Locate the Sensor 1 Terminal Block o...

Page 28: ...ting Sensor 1 cont 2 Connect the positive red wire to the terminal labeled VDC 3 Connect the signal green wire to the terminal labeled 4 20mA 4 Connect the neutral black wire to the terminal labeled G...

Page 29: ...Connecting Sensor 2 1 Locate the Sensor 2 Terminal Block on the Terminal Board 29...

Page 30: ...ting Sensor 2 cont 2 Connect the positive red wire to the terminal labeled VDC 3 Connect the signal green wire to the terminal labeled 4 20mA 4 Connect the neutral black wire to the terminal labeled G...

Page 31: ...Connecting Sensor 3 1 Locate the Sensor 3 Terminal Block on the Terminal Board 31...

Page 32: ...ting Sensor 3 cont 2 Connect the positive red wire to the terminal labeled VDC 3 Connect the signal green wire to the terminal labeled 4 20mA 4 Connect the neutral black wire to the terminal labeled G...

Page 33: ...Connecting Sensor 4 1 Locate the Sensor 4 Terminal Block on the Terminal Board 33...

Page 34: ...ting Sensor 4 cont 2 Connect the positive red wire to the terminal labeled VDC 3 Connect the signal green wire to the terminal labeled 4 20mA 4 Connect the neutral black wire to the terminal labeled G...

Page 35: ...igurations The OI 7032 offers four relays to be setup Each of the four relays may be setup as Normal Open NO or Normally Closed NC Connecting Relay 1 1 Locate the Relay 1 Terminal Block on the Termina...

Page 36: ...e Relay 1 Terminal Block 3 Connect the neutral wire black from the Relay 1 Alarm light horn to the terminal labeled GND on the DC Power Supply Terminal Block 4 Connect the jumper wire blue from the te...

Page 37: ...Connecting Relay 2 1 Locate the Relay 2 Terminal Block on the Terminal Board 37...

Page 38: ...NC on the Relay 2 Terminal Block 3 Connect the neutral wire black from the Relay 2 Alarm light horn to the terminal labeled GND on the DC Power Supply Terminal Block 4 Connect a jumper wire blue from...

Page 39: ...Connecting Relay 3 1 Locate the Relay 3 Terminal Block on the Terminal Board 39...

Page 40: ...NC on the Relay 3 Terminal Block 3 Connect the neutral wire black from the Relay 3 Alarm light horn to the terminal labeled GND on the DC Power Supply Terminal Block 4 Connect a jumper wire blue from...

Page 41: ...Connecting Relay 4 1 Locate the Relay 4 Terminal Block on the Terminal Board 41...

Page 42: ...NC on the Relay 3 Terminal Block 3 Connect the neutral wire black from the Relay 4 Alarm light horn to the terminal labeled GND on the DC Power Supply Terminal Block 4 Connect a jumper wire blue from...

Page 43: ...nctions When powered on the device is fully functional and access to system and settings menus is allowed Once power is supplied to the OI 7032 by being plugged into an AC outlet or by being wired to...

Page 44: ...n to the Home Screen at any time press HOME on the upper right corner of the Touch Screen The options that are included on the Home Screen for direct navigation include Trend Chart Real Time Values Au...

Page 45: ...w the trends for the selected set The trend chart will show data that was recorded over the past week To view additional data up to 2 months prior use the USB that s connected to the back of the Touch...

Page 46: ...Chart cont The Touchscreen will show the following 3 Select a channel group to view The Touchscreen will show the following in this example the group of Channels 1 8 was chosen 4 Select a range to vi...

Page 47: ...was chosen NOTE Load time will depend on the amount of recorded data Please wait until all data has loaded before using the navigation arrows 5 Use the control arrows along the bottom of the chart to...

Page 48: ...ent status of each sensor Status readings include Sensor Location Reading Address Mode Battery TSLM Relays The Real Time Values Screen should be entered from the Home Screen 1 If the Touch Screen is n...

Page 49: ...Real Time Values cont The Touchscreen will show the following 3 Select a channel group to view The Touchscreen will show the following in this example the group of Channels 25 32 was selected 49...

Page 50: ...ata may be viewed from this screen To view data for additional channels press either of the Channels xx xx buttons on the lower left right side of the Touch Screen 5 Press Home to return to the Home S...

Page 51: ...on and Null Screen should be entered from the Real Time Values Screen via the Home Screen The Time Since Last Calibration and Null is recorded every minute A reading of 0 means the sensor assembly has...

Page 52: ...Calibration and Null cont The Touchscreen will show the following 3 Press Calibration and Null Values The Touchscreen will show the following 4 Press Home to return to the Home Screen when finished vi...

Page 53: ...continuously scroll through the current state of each channel To turn this feature On Off simply press Autoscroll On Off NOTE The unit will automatically Autoscroll after 20 seconds of Home Screen ina...

Page 54: ...ings of channels need to vary the differing channels should be setup individually For instances in which a minimal number of channel must vary setup a channel to reflect the majority then duplicate th...

Page 55: ...2 Press Channel Config to enter Channel Configuration Mode The Touchscreen will show the following 3 Choose a group of channels to configure The Touchscreen will show the following in this example Ch...

Page 56: ...to setup that specific aspect of the sensor assembly For options that require numbers be typed a numeric keypad will appear when that option is selected For options that require letters be typed an on...

Page 57: ...the channel type to Wired or WireFree Processing When operations are confirmed the Touchscreen may display that the operation is being processed When the following is displayed please wait until proc...

Page 58: ...mage above Relay 1 is set as Unlatching 4 Press the value of Relay 1 to set Relay 1 s value In the image above Relay 1 s value is set as 10 000 NOTE The range of values allowed for all relays is 0 001...

Page 59: ...keypad to appear 2 Type the desired address on the keypad then press ENT NOTE The range of available addresses is 1 255 If a value that falls outside this range is entered the previously set value wi...

Page 60: ...ue next to Scale and wait for the numeric keypad to appear 2 Type the desired scale on the keypad then press ENT NOTE The range of available scales is 1 65000 If a value that falls outside this range...

Page 61: ...sor location touch the space to the right of Sensor Location and wait for the on screen keyboard to appear 2 Type the desired sensor location name up to ten characters on the keypad then press ENT NOT...

Page 62: ...way as the one channel that was manually setup When the duplicate feature is used The address value is incremented All relay settings are copied The Location is not copied it must be individually set...

Page 63: ...Duplicate Settings cont 3 Press Yes to confirm or No to decline the Duplicate Settings operation 63...

Page 64: ...turn the channel off press Channel On 2 The button will then say Channel Off as illustrated here NOTE The Channel On Off state can be duplicated to all successive channels by pressing the Duplicate Se...

Page 65: ...ings Network ID Primary or Secondary Monitor OI 7032 Reset to Factory Default Relay Settings Relays 1 4 failsafe Fault Terminal failsafe Fault Relay Assign NOTE A Second Level Configuration Menu must...

Page 66: ...g Configuration Menu To enter the Configuration Menu Touch the WireFree logo then Press and hold the GEN II logo until the Touchscreen shows the Configuration Menu The Touchscreen will show the follow...

Page 67: ...Serial can be viewed on the upper left side of the Touchscreen while in the Configuration Menu View Date Manufactured The Date Manufactured can be viewed on the upper right side of the Touchscreen whi...

Page 68: ...Calibration Mode While in the Configuration Menu press Enter Calibration Mode to put the OI 7032 in Calibration Mode While in Calibration Mode the Touchscreen will show the following 68...

Page 69: ...Calibration Mode cont To exit Calibration Mode touch Calibration Mode Active or Reset Relay Tests While in the Configuration Menu press Test Relays 69...

Page 70: ...eset When all 4 relays have been tested and passed the Touchscreen will look like the following illustration before automatically returning to the regular Configuration Menu view OI 7032 Restart While...

Page 71: ...consult the next section of this Operation Manual Second Level Modifications Configuration Menu VIEW Modbus Output Settings Baud Rate While in the Configuration Menu the Baud Rate can be viewed in the...

Page 72: ...lt the next section of this Operation Manual Second Level Modifications Configuration Menu VIEW Gen II Radio Settings Network ID While in the Configuration Menu the Network ID can be viewed in the Gen...

Page 73: ...consult the next section of this Operation Manual Second Level Modifications Configuration Menu VIEW OI 7032 Reset to Factory Default While in the Configuration Menu the user can view the OI 7032 to t...

Page 74: ...Relay Failsafe settings consult the next section of this Operation Manual Second Level Modifications Configuration Menu VIEW Relay Settings Fault Terminal While in the Configuration Menu the user can...

Page 75: ...he Configuration Menu the user can view the Relay 4 Fault Relay setting in the Relay 4 is Fault Relay box To modify the Relay 4 fault relay assignment consult the next section of this Operation Manual...

Page 76: ...for the pop up window to disappear and the grayed out buttons to become black then modify the options that are now available for changes see the following sub sections for specific instructions on ho...

Page 77: ...e address by touching the number next to the word Address When the numeric keypad appears type the desired address number and then press ENT NOTE The acceptable values for this setting are 1 247 If a...

Page 78: ...down list MODIFY Radio Settings Radio Timeout While in the Second Level Configuration Menu adjust the Radio Timeout by touching the number next to Radio Timeout Minutes When the numeric keypad appear...

Page 79: ...wed for Network ID are 1 78 If a value that falls outside this range is entered the previously entered value will be used NOTE Setting the Network ID is only necessary when using a GenII radio MODIFY...

Page 80: ...ess the Yes button in the Reset OI 7032 to Factory Defaults box 2 A pop up will appear for action confirmation Press Yes to confirm or No to decline MODIFY Relay Settings Relays 1 4 Failsafe While in...

Page 81: ...l to be failsafe or not failsafe by pressing the Failsafe or Not Failsafe button in the Relay Settings box MODIFY Relay Settings Fault Relay Assign While in the Second Level Configuration Menu set rel...

Page 82: ...ors for all four relays remain along the bottom of the Touchscreen at all times When a relay has been triggered that relay indicator will turn red In the illustration below all four relays are in alar...

Page 83: ...When a fault occurs the fault button will turn orange Fault Status To view the Fault Status press the Fault button The screen will show orange buttons for the channels that are in fault as well as a d...

Page 84: ...Fault Status cont Channel On Without Wired Sensor Connected Fault F1 Check Sensor Cable 84...

Page 85: ...Fault Status cont F4 Check Sensor Board 85...

Page 86: ...set the secondary monitor became the primary monitor Reason 2 There was already a primary monitor setup when the OI 7032 was turned on which conflicts with the OI 7032 s default primary setting Soluti...

Page 87: ...Autoscroll Error Problem Autoscroll is turned on but all channels are turned off Solution Return to the Home Screen and activate all channels that are needed 87...

Page 88: ...APPENDIX A Software Installation 88...

Page 89: ...how to set up the OI 7032 software HMI Software 1 Insert the provided CD into the CDROM drive of a computer The following screen should automatically appear 2 Select the top button Install Ezware 500...

Page 90: ...HMI Software cont 3 Select the top option again The following notification will appear 4 Press OK 5 On the following screen press Next 6 Press Next again 90...

Page 91: ...HMI Software cont 7 Press Next again 8 Press Next again to begin installation 91...

Page 92: ...propriate fields The serial number can be found on the back of the plastic case that contained the CD If a viable Internet connection is available press the Register via Internet button now If a viabl...

Page 93: ...APPENDIX B Reading USB Drive 93...

Page 94: ...the USB drive you will see the following Opening the Datalog Files Each folder is labeled Inside each folder there is a datalog file for each day In order to open the datalog files you must first conv...

Page 95: ...within labeled Ezware 5000 5 Open the shortcut called Easy Converter 6 Once Easy Converter is opened click the open button to locate the datalog file desired to convert 7 Once the file has been selec...

Page 96: ...Opening the Easy Converter Software cont 8 Press OK to proceed to the next window 9 Press OK again 10 The following window will appear The data may then be converted into an xls spreadsheet file 96...

Page 97: ...section Viewing the Datalog File To view the file open the folder on the USB drive that contains the datalog file The data can be viewed in Microsoft Excel or any other compatible spreadsheet software...

Page 98: ...APPENDIX C 4 20mA Loop Current Introduction 98...

Page 99: ...en wire or a dead instrument Benefits of 4 20mA convention are that it is an industry standard low cost to implement can reject some forms of electrical noise and the signal does not change value arou...

Page 100: ...up the sensor assembly is malfunctioning or the monitor is malfunctioning A DMM digital multi meter or Current Meter may be used to test a 4 20mA signal Place the DMM or Current Meter in line with the...

Page 101: ...mp Fuses Protection power EMI filter surge suppression 4 20mA and RS 485 surge suppression Current Draw 300mA typical no wired sensor assemblies 3A max with 4 20mA input sensor assemblies Radio Option...

Page 102: ...ir or modify the product or any other cause of damage beyond the range of the intended use including damage by fire lightening water damage or other hazard voids liability of the manufacturer In the e...

Page 103: ...Otis Instruments Inc Corporate Office 2200 E Villa Maria Dr Bryan TX 77802 979 776 7700 www otisinstruments com 103...

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