OSO Dualstream Technical Installation Manual Download Page 7

6

OPERATOR CONTROLS

2

Fig. 2-2a High Limit Thermostat

Hot Supply

Option A

Cylinder with immersion heater.
Water can be heated by any
conventional method.

Pressure relief valve
vents excess pressure
from Hot Water System.

Hot Water Cylinder is
at ‘Mains Pressure’
due to incoming cold.

Rubber expanding
bladder inside vessel.
Pressure is maintained
at maximum ‘Mains
Pressure’

Air Pressure

Diaphragm

Accumulator

Mains Water

Existing
Mains Supply

Non-return valve. As
water is used system is
equalised to maximum
‘Mains Pressure’.

(Indirect unit)

2-2  HOT WATER OVERHEATING

2-2.1  Water Heated by Heating System

When the hot water is heated by the heating system a High Limit 
Thermostat prevents the water within the Cylinder overheating.
In the event of the water temperature within the Cylinder reaching
85°C the thermostat will trip and close the Motorised Valve shutting
off the flow from the heating system - see fig. 2-2a.
The High Limit Thermostat is a manual reset type, this means that
it has a button that pops out when the thermostat has been tripped
by overheating - see fig. 2-2a.
To reset the system after overheating allow time for the water to
cool, or run off some hot water, then remove the electrical box cover
and press the High Limit Thermostat manual reset button.
If the High Limit Thermostat trips more than once, switch off the
heating system and Immersion Heater and contact your installer.

2-2.2  Water Heated by Immersion Heater

A safety cut-out is also incorporated within the thermostat and will operate at 85°C ± 3°C. Should this happen,
press the reset button.

WARNING: 

When the cover is removed electrical live terminals are exposed.

ALWAYS TURN OFF THE ‘WATER HEATER’ SWITCH BEFORE REMOVING COVER.

Note: The High Limit temperature of 85°C is factory set and cannot be changed.

2-3  SHUT OFF VALVES

The OSO Dualstream installation will 
have a number of shut off valves, the 
location of these will be dependent on 
the installation - fig. 2-3a shows a 
typical layout.

IMPORTANT:
Before closing ANY valve:-  
1. Switch OFF the Electric 

Immersion Heater. 

2.  Turn OFF the Heating System.

Note: When operating the stop cock 
turn the valve fully open then close 

1

2

turn, this prevents the valve 

sticking.

Fig. 2-3a Typical Shut Off Valve Locations

High
Limit

Adjustment
screw

Cylinder thermostat located

in electrical box

Summary of Contents for Dualstream

Page 1: ...read carefully prior to fitting the OSO Dualstream Where components are supplied only for indirect units this is clearly shown The OSO Dualstream must be installed by a competent person and in accord...

Page 2: ...8 3 2 1 Cylinder 8 3 2 2 Accumulator 8 3 2 3 Pipes 8 3 2 4 Electrics 8 3 3 Wiring 9 3 3 1 Immersion Heater 9 3 3 2 Wiring Layout S Plan 10 3 3 3 Wiring Layout Y Plan 11 INSTALLATION 4 4 1 Building Con...

Page 3: ...ngs 4 One two port motorised valve for connection to heating system flow to cylinder Indirect only 5 The OSO Dualstream is supplied with an adjustable pressure reducing valve This means pressure to al...

Page 4: ...Type 19608 100 86 440 890 Weight Full Kg Hot Water Storage Capacity L Cylinder Type 20 R 120 120 160 580 720 20 R 150 150 190 580 900 20 R 200 200 250 580 1150 Weight Full Kg Diameter Height Diameter...

Page 5: ...Heater When the hot water is heated by the electric Immersion Heater the temperature of the hot water at the taps is controlled by the Immersion Heater Thermostat This is located under the electrical...

Page 6: ...do not present any known hazard However always observe the following recommendations 1 Avoid inhalation of fibres or dust wear face mask 2 Avoid eye contamination by fibres or dust wear eye protectio...

Page 7: ...erheating see fig 2 2a To reset the system after overheating allow time for the water to cool or run off some hot water then remove the electrical box cover and press the High Limit Thermostat manual...

Page 8: ...unted on the cylinder In the event of the pressure within the system becoming too high the Expansion Relief Valve will open venting the pressure A tundish will be fitted in the system this should be l...

Page 9: ...vented Cylinder 3 Cylinder Thermostat Indirect 4 Immersion Heater Thermostat 5 Immersion Heater 6 Expansion Relief Valve 7 Pressure Reducing Valve 9 Pressure Relief Valve Temperature Relief Valve 10 T...

Page 10: ...city supply before any adjustments are made IMPORTANT 1 WATER IN BEFORE POWER ON 2 All internal wiring is factory mounted Please do not touch 3 Regulations require competent person 4 Check wiring is i...

Page 11: ...10 TECHNICAL INFORMATION 3 3 3 2 S Plan Wiring Layout Indirect only For Other Boilers Refer To Boiler Manufacture Immersion Heater Thermostat Left Hand CylinderThermostat Right Hand...

Page 12: ...11 TECHNICAL INFORMATION 3 3 3 3 Y Plan Wiring Layout Indirect only For Other Boilers Refer To Boiler Manufacture Immersion Heater Thermostat Left Hand Cylinder Thermostat Right Hand...

Page 13: ...to frost i e in an outhouse or garage adequate frost protection must be provided this should include an overriding frost stat wired so that the system is heated in the event of low temperature The flo...

Page 14: ...rd to property or people especially children Refer to Building Regulations G3 Downward discharges at low level i e up to 100mm above external surfaces such as car parks hard standings grassed areas et...

Page 15: ...ipe runs then flush thoroughly before connecting to the OSO Dualstream components Due to vibration in transport it will be necessary to check for leaks after filling and pressurising system 4 2 8 OSO...

Page 16: ...aste 15 Test the operation of the Expansion Relief Valve by turning the Blue Cap to the left and ensure that the water flows freely and safely to waste 16 Set Cylinder Thermostat at required temperatu...

Page 17: ...d tap to empty the accumulator 13 Check Accumulator pressure is 1 1 5Bar below the set pressure of pressure reducing valve 14 Check the system for leaks including accumulator and around the Immersion...

Page 18: ...e Pressure Reducing Valve 3 4 510508 1 300129 Combined 5550803 219002 1 225002 1 102207 3 4 510505 Check valve Expansion relief valve Temperature and Pressure Relief Valve Tundish Hot Water Shut Off V...

Page 19: ...offering flexibility in installation 18 Hot Supply Option A 7 12 6 10 A J B 3 14 5 4 9 2 1 Accumulator Cold Water Storage 2 Unvented Cylinder 3 Cylinder Thermostat Indirect 4 Immersion Heater Thermos...

Page 20: ...g from beneath accumulator 5 Water condensation running down accumulator 6 Noise from accumulator when filling water hammer noise CHECK Line Strainer Isolation valves fully open No check valves online...

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