OSO 20 RD Installation Manual Download Page 5

Hot water discharge from tundish

This indicates a malfunction of a thermal cut-out, operating thermostat or the combined temperature
and pressure relief valve. Turn off the electrical supply to the immersion heater and also isolate an
indirect unit from the boiler. Contact the installer or competent engineer.

Cold water inlet control (Multibloc) See Page 2 Items 3 - 4

This combination consists of a pressure reducing valve with integral strainer, check valve and
expansion valve with stainless steel seat. The pressure settings are set and locked in the factory and
are shown on the top of each valve. For optimum performance the following installation instructions
should be complied with.

Installation
1.

Cold water supply to be 22mm nominal size.

2.

Flush supply pipework before connection to remove all flux and debris prior to fitting the inlet
controls. Failure to do this may result in irreparable damage to the controls and will invalidate
the warranty.

3.

The “MULTIBLOC” can be fitted in any orientation to suit the installations as long as it is fitted
in the correct flow direction. Check the flow arrows on the side of the body.

4.

The expansion valve should be either horizontal or upright - if fitted inverted, debris may be
deposited on the seat and cause fouling of the seat when the valve operates. Check direction
of flow arrows.

5.

The black plastic plugs in the body are pressure gauge connections to enable pressure
monitoring to be carried out, should the system develop a fault. It is recommended that these
be accessible (the pressure reducing valve has two - only one need be accessible).

6.

Expansion relief drain pipework must be connected to a safe visible discharge point via a
tundish and the pipework must have a continuous fall.

7.

The pressure reducing valve has two outlets, the second one is for a balanced cold water
supply, to a shower or a bidet 

(over rim type only, ascending spray type requires type AA,

AB or AD air gap)

(Major shower manufacturers advise fitting a mini expansion vessel in

the balanced cold supply pipework to accommodate thermal expansion and prevent
tightening of shower controls). Using the balanced cold connection to feed outlets that
do not require a balanced cold supply can reduce the flow available to the unvented
cylinder. 

The balanced cold supply is blanked off.

8.

If an expansion vessel is to be fitted it must be connected to the cold feed pipe between the
pressure reduction valve, (Multibloc) (3) and the cylinder.
NOTE: If the unit has been commissioned and is to be unused for more than 8 weeks it is
advisable to turn off the cold supply and draw off approximately 5 litres of water through a hot
tap. NB The cold supply must be opened prior to use.

The Benchmark Log Book enclosed with the cylinder must be completed after
commissioning the system and handed to the customer for future reference.

INSTALLATION AND SERVICING INSTRUCTIONS

-5-

Summary of Contents for 20 RD

Page 1: ...d unit Where components are supplied only for indirect units this is clearly shown This OSO cylinder must be installed by a competent person and be installed in compliance with the OSO Installation and Maintenance Instructions all current legislation codes of practice and regulations governing the installation of unvented hot water cylinders in force at the date of installation 1 PLEASE LEAVE THIS...

Page 2: ...Cold Feed Tube Not Supplied See Table 2 Hot Water Outlet 22mm 510511 510505 550803 219002 71259 80020 80030 10 11 12 13 14 15 16 17 18 Flexible Hose Secondary Return 1 2 BSPF Fit 1 2 Fx1 2 Mx15mm Tee piece Not supplied Commissioning Valve Fitting 1 2 MI Drain Cock Elbow Drain Cock Cable Entry Electrical Box Tee Piece Discharge Pipe Not supplied Motorised Valve Not Factory Fitted Indirect Only 2021...

Page 3: ...the blanking cap from the pressure reducing valve 3 and connect to the shower or bidet cold supply Major shower manufacturers advise fitting a mini expansion vessel in the balanced cold supply pipework to accommodate thermal expansion and prevent tightening of shower controls Using the balanced cold connection to feed outlets that do not require a balanced cold supply can reduce the flow available...

Page 4: ...rmostat fails c Thermostat is set too high 2 Remember before resetting the safety cut out or altering the thermostat setting isolate electrical supply to the unit prior to removal of the electrical box lid 3 Reduce thermostat setting and press the reset button After adjustments are completed ensure the lid to the electrical box is replaced correctly and the retaining screw is fitted 4 If still out...

Page 5: ...black plastic plugs in the body are pressure gauge connections to enable pressure monitoring to be carried out should the system develop a fault It is recommended that these be accessible the pressure reducing valve has two only one need be accessible 6 Expansion relief drain pipework must be connected to a safe visible discharge point via a tundish and the pipework must have a continuous fall 7 T...

Page 6: ...mplete Benchmark logbook Pressure Reducing Valve 1 Isolate cold water supply 2 Unscrew the retaing nut of the valve The complete operating mechanism including the strainer can be removed 3 Clean the filter mesh and the cartridge under running water 4 Replace cartridge ensuring that strainer is correctly located and reassemble the unit Pressure Reducing Valve cartridge and strainer Part No 510 501 ...

Page 7: ... water heater controller Contact your local electricity company if in doubt Indirect Units Motorised valve To comply with regulations governing the installation of indirect unvented cylinders a motorised valve must be fitted in the primary flow Your OSO unit has been supplied with a two port motorised valve which will act as a positive energy cut out should the safety cut out operate The motorised...

Page 8: ...For Other Boilers Refer To Boiler Manufacturer S Plan Wiring Layout 8 ...

Page 9: ...n either circuit the white wire is not needed and must be made electrically safe L N 4 3 1 2 4 6 L N 4 3 1 2 4 6 1 2 3 4 2 5 L N E 1 2 3 Br Bl Gr Or 5 2 1 10 3 Br Bl Gr Or 8 2 1 10 3 1 2 3 4 5 6 7 8 9 10 9 Honeywell ST 6400 Programmer 7 day Honeywell ST 6300 Programmer 24 Hr ST 6300 Room stat Mains HTG Valve V4043H DHW Valve V4043H Direct units Indirect units Adjustment screw Automatic by pass ...

Page 10: ...For Other Boilers Refer To Boiler Manufacturer Y Plan Wiring Layout 10 ...

Page 11: ... made electrically safe 11 Mid position Valve not supplied L N 4 1 3 1 2 4 7 6 Honeywell ST 6400 Programmer 7 day L N 4 1 3 1 2 4 7 6 Honeywell ST 6300 Programmer 24Hr 1 2 3 4 2 5 L N E 1 2 3 W G O Bl 5 7 8 2 3 Br Bl Gr Or 9 2 1 8 3 ST 6300 Room stat Mains V4073A1039 DHW Valve V4043H 1 2 3 4 5 6 7 8 9 10 Automatic by pass ...

Page 12: ...ermostat diagram page 9 and safety cut out on page 4 of installation manual 3 Check and set to hot water 4 Check boiler operation If fault suspected consult installer or boiler manufacturer 5 As at No 2 6 Check wiring and or plumbing connections to motorised valve See pages 8 or 10 of the installation manual Intermittent water discharge 1 Reduced internal expansion 2 Thermal control failure Note W...

Page 13: ... boiler supply to the unit When discharge has stopped check thermal controls and replace as necessary If problem still persists contact a competent engineer plumber Intermittent water discharge If problem still persists contact a competent engineer Mains supply off Line strainer blocked Cold water PRV incorrectly fitted Open supply valve Clear line strainer Check and refit as required YES YES NO N...

Page 14: ...d valve operating correctly Check wiring or plumbing connections Check and reset button Has cylinder thermal cut out operated Is the boiler working YES NO NO YES NO YES YES YES YES NO D DI IR RE EC CT T I IN ND DI IR RE EC CT T Cylinder Thermostat set to high Connect wiring as per instructions Faulty thermostat replace Check wiring on cylinder thermostat Wiring Fault Seek advice from electrician I...

Page 15: ...ge is adjustable between 0 5 5 0 bar It is advisable to remove the hot supply connection and fit a suitable expansion vessel see 1 above see fig 3 3 Table 3 gives details of cylinder and expansion vessel capacities for a range of pressure settings 4 The expansion vessel must be suitable for potable water and charged to the same pressure as the pressure reducing valve Standard Capacity 100 125 170 ...

Page 16: ...SECONDARY RETURN Downward discharges at low level i e up to 100mm above external surfaces such as car parks hard standings grassed areas etc are acceptable providing that where children may play or otherwise come into contact with discharges a wire cage or similar guard is positioned to prevent contact whilst maintaining visibility 5 6 4 3 2 1 HOT TAPS HOT OUTLET COLD INLET FIGURE 4 FIGURE 5 1 Sec...

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