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OSO FAULT FINDING GUIDE

Note: Disconnect electrical supply before removing any electrical equipment covers

              FAULT 

 

   POSSIBLE CAUSE 

 

        REMEDY

No water flow from hot 

taps

Poor pressure and flow 

from taps

Water from hot taps is 

cold

Excessive hot water from 

taps

-check which heat source 

is operating - boiler or 

immersion heater

Intermittent water dis-

charge through tundish 

when water is being 

heated

Continous water discharge

(slow dribble)

Continous water discharge

(fast flow steaming hot 

water)

Continous water discharge

(fast flow)

1. Mains supply off

2. Strainer blocked

3. Cold water inlet Pressure

  Reducing Valve incorrectly 

  fitted

1. Strainer blocked

2. Poor incoming supply

1. Programmer set to central 

  heating or not switched on

2.  Boiler not working

3. Cylinder thermal cut-out has 

  operated (indirect units only)

4. Motorised valve not 

  operating correctly

5. Immersion heaters not 

  switched on

6. Immersion heater thermal 

  cut-out has operated
1. Check temperature with 

  thermometer. Reading 

  should be 60-65°C

2. Check wiring is correct

3. Thermostat set too high

4.  Faulty thermostat
1. Faulty expansion vessel

2. Thermal control failure

  (Note: Water will be hot)

1. Expansion relief valve faulty

2. Temperature and Pressure 

  relief valve is faulty

1. Temperature and Pressure 

  Relief Valve operated due to 

  excess temperature

1. Cold water inlet pressure 

  Reducing Valve not working

1. Check and open stop cock

2. Turn off water supply. Remove strainer 

  and clean (see Pressure Reducing Valve 

  page 8)

3. Check and refit as required (see item 3 

  page 5 of this manual).

1. Turn off water supply. Open cold tap. 

  Remove strainer and clean (see Press-

  ure Reducing Valve page 8 in this 

 manual)

2. Fit OSO SuperStream system to boost 

  mains supply
1. Check and set to hot water 

2. Check boiler operation. If fault suspected 

  consult installer or boiler manufacturer

3. Check and swich on

4. Check wiring and/or plumbing connecti-

  ons to motorised valve (see pages 8 or 10)

5. Check and switch on

6. Check and reset button (see thermostat 

  diagram page 9 and safety cut-out on p. 4)

1. If lower temperature is required at taps, 

  fit thermostatic mixing valve

2. Seek advice from electrician

3. Lower temperature at thermostat to 55°C

4. Replace thermostat
1. Repressurize expansion vessel. Follow 

  recommissioning instructions on page 8.

2. Switch off power to immersion heater(s) 

  and boiler supply to the unit. When 

  discharge has stopped, check thermal 

  controls, replace if faulty. Contact a 

  competent person
  Identify which valve is discharging and 

 replace

1. Switch off power to immersion heater 

  and contact competent person

2. If immersion was not switched on, 

  isolate power to boiler and contact 

  competent boiler engineer

1. Check pressure from valve, if greater 

  than 3 bar replace (see page 8)

Summary of Contents for ECOLINE COIL RI

Page 1: ... 8 0 8 0 8 0 8 142049 02 09 2015 This cylinder is manufactured and approved in accordance with EN 12897 2006 This manual gives detailed advice for installation and should be read carefully prior to fitting any unvented unit This OSO cylinder must be installed by a competent person and be installed in compliance with the OSO Installation and Maintenance Instructions all current legislation codes of...

Page 2: ... 9 Indirect Control Thermostat 80030 10 Cold Feed Tube Not supplied see Table 2 11 Hot Water Outlet 3 4 BSP 12 Elbow Drain Cock 250445 13 Cable Entry 14 Electrical Box 15 Discharge Pipe Not supplied 16 Motorized Valve Not Factory Fitted 92000 17 Expansion vessel AX 12 18 or 24 18 Clip for Thermistor Size Lenght of tube ø22 mm Exp vessel pre charge 120 600 3 bar 150 800 3 bar 180 800 3 bar 210 900 ...

Page 3: ...uired to a shower or bidet over rim type only remove the blanking cap from the pressure reducing valve 3 and connect to the shower or bidet cold supply Do not use this balanced cold outlet to feed all cold outlets 10 Connect the cold supply to the PRV 3 11 Fit the expansion vessel to the wall close to the water heater using the enclosed mounting bracket Connect the expansion vessel to the PRV as s...

Page 4: ...e and Pressure Relief Valve 5 to ensure free water flow through discharge pipe Turn knob to left COMMISSIONING Product Max design Operating pressure Pressure drop primary heater Temp pressure Safety valve Exp vessel ref pressure CW feed coil coil relief valve Pressure conn capacity 120 6 bar cw in 3 bar coil 2 5 0 03 bar 90 95 C 10 bar 6 bar 15mm 1 2 12 l 150 6 bar cw in 3 bar coil 2 5 0 05 bar 90...

Page 5: ...ining screw is fitted Motorised valve To comply with regulations governing the installation of indirect unvented cylinders a motorised valve must be fitted in the primary flow or return Your OSO unit has been supplied with a two port motorised valve which will act as a positive energy cut out should the safety cut out operate The motorised valve will also control the temperature of the domestic st...

Page 6: ...r Thermistor Controlled Boiler Pump flow 2 port valve supplied Zone valve not supplied Automatic bypass Radiators UFH Boiler Electrical spare parts Immersion Heater 71259 Thermostats 80030 Piping Diagram OSO Ecoline cylinders can be fitted with all types of boilers Standard boilers operate using room and cylinder thermostats Please follow upper diagram Wiring for Standard Boiler Many popular boile...

Page 7: ...all types of boilers Standard boilers operate using room and cylinder thermostats Please follow upper diagram Wiring for Standard Boiler Many popular boilers now use a thermistor principle A thermistor temperature sensor is supplied with the boiler to attach to the cylinder Temperature informa tion is relayed back to the boiler control system A clip is provided to secure the sensor on the Ecoline ...

Page 8: ...ew is fitted 4 If still out of operation contact installer It is a condition of the guarantee that annually a competent person a Inspects and cleans the line strainer b Checks the operation of the expansion relief valve and temperature pressure relief valve c Recommissions the cylinder in accordance with the instructions above Corrosion resistance Stainless steel is naturally corrosion resistant t...

Page 9: ...re Relief Valve operated due to excess temperature 1 Cold water inlet pressure Reducing Valve not working 1 Check and open stop cock 2 Turn off water supply Remove strainer and clean see Pressure Reducing Valve page 8 3 Check and refit as required see item 3 page 5 of this manual 1 Turn off water supply Open cold tap Remove strainer and clean see Press ure Reducing Valve page 8 in this manual 2 Fi...

Page 10: ... 10 Repressurize expansion ves sel Follow recommissioning instructions on page 4 Reduced expansion volume OSO FAULT FINDING GUIDE ...

Page 11: ... 11 OSO FAULT FINDING GUIDE Hot water from taps is cold Insufficient hot water when boiler is used If problem persists contact a competent engineer plumber ...

Page 12: ...6 systems so that any installation discharging can be traced reasonably easily The single common discharge pipe should be at least one pipe size larger than the largest individual discharge pipe to be connected For further information contact your Building Control Office or The British Board of Agrément FIGURE 5 1 Secondary Return Fitting 2 Non Return Valve 3 Circulation Pump 4 Secondary Return Li...

Page 13: ...g Regulations 3 Failure to install and commission this appliance to the manufacturer s instructions may invalidate the guarantee The above does not affect your statutory rights For full details on the HWA charter please visit http www hotwater org uk HEATING AND HOTWATER INFORMATION COUNCIL IT IS THE RESPONSIBILITY OF THE INSTALLER TO COMPLETE THIS LOG BOOK AND PASS IT ON TO THE CUSTOMER FAILURE T...

Page 14: ...cordance with European Council Directive 98 83 EC or revised version at the date of installation and is not fed with water from a private supply Particular Chloride content Max 250 mg l Sulphate content Max 250 mg l Combination Chloride sulphate Max 300 mg l in total 2 The OSO cylinder is filled with water before turning the electricity supply on to the heater elements 3 The log book certificate i...

Page 15: ...CHARGE TESTED IS PRIMARY ENERGY SOURCE CUT OUT FITTED NORMALLY 2 PORT VALVE WHAT IS THE PRESSURE REDUCING VALVE SETTING IF FITTED WHERE IS OPERATING PRESSURE REDUCING VALVE SITUATED NO YES NO YES NO bar HAS THE EXPANSION VESSEL OR INTERNAL AIR SPACE BEEN CHECKED YES NO WHAT IS THE HOT WATER TEMPERATURE AT THE NEAREST OUTLET C bar ALL PRODUCTS YES DOES THE HOT WATER SYSTEM COMPLY WITH THE APPROPRIA...

Page 16: ...NATURE DATE ENGINEER NAME SERVICE 5 COMPANY NAME TEL No COMMENTS SIGNATURE DATE ENGINEER NAME SERVICE 7 COMPANY NAME TEL No COMMENTS SIGNATURE DATE ENGINEER NAME SERVICE 9 COMPANY NAME TEL No COMMENTS SIGNATURE DATE ENGINEER NAME SERVICE 2 COMPANY NAME TEL No COMMENTS SIGNATURE DATE ENGINEER NAME SERVICE 4 COMPANY NAME TEL No COMMENTS SIGNATURE DATE ENGINEER NAME SERVICE 6 COMPANY NAME TEL No COMM...

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