SECTION 3 - CHASSIS & TURNTABLE
3-130
– JLG Lift –
3121262
Deutz EMR2;
Fa
ils to
St
ar
t/
Ru
ns A
bnormal
ly
Does t
he
mac
hi
ne
ha
ve
fue
l an
d
a
ch
ar
ge
d ba
tter
y?
YE
S
Co
nn
ect
JLG
An
al
yz
er
Are t
here any
fa
ults
li
st
ed si
nc
e
th
e power wa
s
cyc
led
?
Do
es the
en
gi
ne
o
pe
ra
te
co
rr
ec
tly
?
Conta
ct
Deut
z
Service
Depar
tm
ent
Do
es the faul
t
in
di
ca
te a Deu
tz
fa
ult
c
ode
number
?
Add
fuel or
re
pl
ac
e/
re
ch
ar
ge
ba
tte
ry
.
Replace/Repair
th
e fa
ul
ty
wi
ring/
co
m
po
ne
nt
(s)
Does t
he fault
ind
ica
te
th
e e
ngi
ne
module i
s not
det
ect
ed?
U
npl
ug the
vehi
cle
sid
e e
ngi
ne
module
co
nn
ec
tor
. V
er
ify
th
er
e i
s 12
V
a
cro
ss
pin
s 1
(
G
ro
und) &
14
(B
at
te
ry
+
).
V
eri
fy
ther
e is 60 Ohms
ac
ross pi
ns 12
& 1
3
(C
A
N
High
&
Low)
Ca
n yo
u sta
rt
the
e
ngin
e?
Ve
rify
th
e
st
arter relay is
ge
tti
ng
12
V
w
hen
the
s
tar
t
sw
itch
is
engag
ed.
The st
ar
ter
and
/
or
starter
sol
en
oid
needs replaced
Do
es the
st
art
er c
rank?
The EMR2 needs
re
pl
ac
ed.
On
th
e an
aly
zer
, a
re
ther
e faul
ts
in
di
ca
tin
g
an open c
irc
uit
on
th
e s
ta
rt
er r
elay
?
Cyc
le
P
ow
er
Cycl
e P
ow
er
Doe
s t
he
di
agn
ost
ic
s
oftw
are
in
di
ca
te a
prob
le
m
?
Con
nect
Lapt
op t
o
us
e De
ut
z
Di
agnosti
c
Softw
are
NO
NO
NO
NO
NO
N
O
NO
YES
YES
YES
YE
S
NO
YES
YES
Y
ES
YE
S
F
igure 3-
66. D
e
utz
EMR 2
T
roubleshooting F
lo
w
Char
t
Summary of Contents for JLG 1500SJ
Page 1: ...Service and Maintenance Manual Model 1500SJ P N 3121262 March 7 2016...
Page 2: ......
Page 24: ...xx JLG Lift 3121262 LIST OF TABLES TABLE NO TITLE PAGE NO This page left blank intentionally...
Page 40: ...SECTION 1 SPECIFICATIONS 1 16 JLG Lift 3121262 NOTES...
Page 62: ...SECTION 3 CHASSIS TURNTABLE 3 12 JLG Lift 3121262 Figure 3 11 Axle Loctite Application...
Page 186: ...SECTION 3 CHASSIS TURNTABLE 3 136 JLG Lift 3121262 Figure 3 72 EMR2 Fault Codes Sheet 1 of 5...
Page 187: ...SECTION 3 CHASSIS TURNTABLE 3121262 JLG Lift 3 137 Figure 3 73 EMR2 Fault Codes Sheet 2 of 5...
Page 188: ...SECTION 3 CHASSIS TURNTABLE 3 138 JLG Lift 3121262 Figure 3 74 EMR2 Fault Codes Sheet 3 of 5...
Page 189: ...SECTION 3 CHASSIS TURNTABLE 3121262 JLG Lift 3 139 Figure 3 75 EMR2 Fault Codes Sheet 4 of 5...
Page 190: ...SECTION 3 CHASSIS TURNTABLE 3 140 JLG Lift 3121262 Figure 3 76 EMR2 Fault Codes Sheet 5 of 5...
Page 202: ...SECTION 3 CHASSIS TURNTABLE 3 152 JLG Lift 3121262...
Page 204: ...SECTION 3 CHASSIS TURNTABLE 3 154 JLG Lift 3121262...
Page 206: ...SECTION 3 CHASSIS TURNTABLE 3 156 JLG Lift 3121262...
Page 216: ...SECTION 3 CHASSIS TURNTABLE 3 166 JLG Lift 3121262...
Page 218: ...SECTION 3 CHASSIS TURNTABLE 3 168 JLG Lift 3121262...
Page 220: ...SECTION 3 CHASSIS TURNTABLE 3 170 JLG Lift 3121262...
Page 222: ...SECTION 3 CHASSIS TURNTABLE 3 172 JLG Lift 3121262...
Page 224: ...SECTION 3 CHASSIS TURNTABLE 3 174 JLG Lift 3121262...
Page 240: ...SECTION 3 CHASSIS TURNTABLE 3 190 JLG Lift 3121262...
Page 244: ...SECTION 3 CHASSIS TURNTABLE 3 194 JLG Lift 3121262...
Page 273: ...SECTION 4 BOOM PLATFORM 3121262 JLG Lift 4 25 Figure 4 6 Boom Assembly Sheet 7 of 7...
Page 305: ...SECTION 4 BOOM PLATFORM 3121262 JLG Lift 4 57 Figure 4 14 Jib Assembly Sheet 2 of 3...
Page 318: ...SECTION 4 BOOM PLATFORM 4 70 JLG Lift 3121262 Figure 4 18 Powertrack Hosing Sheet 2 of 3...
Page 319: ...SECTION 4 BOOM PLATFORM 3121262 JLG Lift 4 71 Figure 4 19 Powertrack Hosing Sheet 3 of 3...
Page 332: ...SECTION 4 BOOM PLATFORM 4 84 JLG Lift 3121262 Figure 4 22 Outer Mid Boom Extend Retract Cables...
Page 333: ...SECTION 4 BOOM PLATFORM 3121262 JLG Lift 4 85 Figure 4 23 Fly Boom Extend Retract Cables...
Page 350: ...SECTION 4 BOOM PLATFORM 4 102 JLG Lift 3121262 Figure 4 29 Rotator Counterbalance Valve...
Page 516: ...SECTION 5 BASIC HYDRAULIC INFORMATION HYDRAULIC SCHEMATICS 5 162 JLG Lift 3121262 NOTES...
Page 536: ...SECTION 6 JLG CONTROL SYSTEM 6 20 JLG Lift 3121262 Figure 6 2 Control System Block Diagram...
Page 545: ...SECTION 6 JLG CONTROL SYSTEM 3121262 JLG Lift 6 29 Figure 6 10 Control Module Location...
Page 704: ...SECTION 7 BASIC ELECTRICAL INFORMATION ELECTRICAL SCHEMATICS 7 60 JLG Lift 3121262 NOTES...
Page 705: ......