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G6-42A Axle Mount Weldment Repair Instructions

4. Repair the cracks:

a. Use air carbon-arc equipment or a portable 

power grinder to remove area(s) of weld 
discrepancy. Remove the weld 1 in (25,4 mm) 
beyond end(s) of weld discrepancy, tapering to a 
depth of 0 in (0 mm).

b. Prepare the affected areas for re-welding. Using 

the recommended weld material, weld the 
discrepancy area(s) using 0.375 in (9,5 mm) fillet 
weld. 

c. Inspect welds using the magnetic particle or dye-

penetrant inspection methods to assure there are 
no cracks or deformities. If any cracks or 
deformities exist, grind to remove affected area(s) 
and repeat the weld and inspection procedures.

5. Clean, prime and paint the affected areas.

6. Install previously removed components. Refer to the 

machine Service Manual for proper assembly 
procedures.

7. Remove all protective coverings from 

any hoses, 

wires and hydraulic cylinder rods

.

8. Properly connect the battery.

9. Close and secure engine cover.

10. Install the previously removed attachment.

11. Remove the Do Not Operate Tag from the ignition 

key switch and the steering wheel.

12. Return machine to service.

NOTICE

Do not damage the parent metal during this procedure.

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