ORTILEB KSFB 26/100 Technical Documentation Manual Download Page 11

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3. Accessory

Ortlieb Präzisionssysteme GmbH & Co. KG • Jura Str. 11 • 73113 Zell u. Aichelberg • Germany

Tel.: +49 (0) 7164 79 70 1-0 • Fax.: +49 (0) 7164 79 70 1-51 • e-mail: [email protected] • www.ortlieb.net

3.2 Reduction parts

The reduction parts allow the use of smaller Rubber-Flex® collets or steel collets acc. DIN 6343 in

the same chuck body. Your require a suitable pressure sleeve and bayonet nut..

Collet

sleeve

bayonet nut

KSFB 30

161E

RFC 20

036.111/0

036.111/2

163E

RFC 24

036.110/0

036.110/2

KSFB 40

161E

RFC 20

036.072/0

036.179/2

163E

RFC 24

036.073/0

036.214/0

173E

RFC 36

036.010/0

036.179/0

KSFB 60

173E

RFC 36

036.012/1

036.136/0

177E

036.378/0

036.304/2

185E

RFC 52

036.012/0

036.135/0

KSFB 80

173E

RFC 36

036.013/5

036.208/2

185E

RFC 52

036.013/4

036.208/1

193E

036.013/0

036.208/0

3.3 Twin-chucking

Two Rubber-Flex® collets RFC 36 or RFC 52 behind each other guarantee maximum vibration-

free chucking of bar material. Furthermore, twin-chucking is absorbing vibrations during operation.

The clamping length is 90 mm respective 110 mm! Twin-chucking is recommended with increasing

diameters and higher machining forces.

chuck

Rubber-Flex®

Sleeve

KSFB 40

Rubber-Flex®

RFC 36

036.014/0

KSFB 60

Rubber-Flex®

RFC 52

036.015/0

Summary of Contents for KSFB 26/100

Page 1: ... Technical Documentation QUADRO Collet Chuck Dead Length Collet Chuck for NC and CNC lathes with short taper mount acc DIN 55026 27 or cylindrical flange acc DIN 6353 for steel collets or Rubber Flex collets acc DIN 6343 ...

Page 2: ...1 1 Introduction 3 1 2 Guarantee 4 1 3 Intended Use 5 1 4 Initial start up 5 2 Product description 6 2 1 Component overview 7 2 2 Technical Data 7 2 3 Mounting instructions 8 2 4 Check run out 9 2 5 Change the collet 9 3 Accessory 10 3 1 Spare parts 10 3 2 Reduction parts 11 3 3 Twin chucking 11 4 General Safety Instructions 12 5 Troubleshooting 14 6 Assembly declaration 15 7 Shipping data 16 ...

Page 3: ...itial operation maintenance and service of your Ortlieb product Ortlieb Präzisionssysteme GmbH Co KG does not guarantee any accountability for damages and operational disturbances occurred by disregarding several issues Ortlieb Präzisionssysteme GmbH Co KG reserves the right for technical changes to increase the product usability and to improve quality No accountability on print errors Please mind...

Page 4: ...bility in the manner that parts with material or production defects proven within 12 month after purchasing were repaired free of charge replaced by new ones or taken back to the charged price In the event of improper assembly and operation use of non original spare parts unauthorized modifications to our product we shall assume no liability for personal injury or damage to machinery and our produ...

Page 5: ... start up A function check is implicitly before initial operation of the collet chuck To ensure a safe and precise operation of the collet chuck during machining a sufficient clamping force must be provided Check the clamping force The collet chuck especially the function surfaces must be clean and lubricated sufficiently Never exceed the axial and radial forces specified on the chuck Pay attentio...

Page 6: ...universal range of application are reasons that QUADRO dead length collet chucks are counting to the first class products in the clamping technology Your benefit No axial movement of workpieces due to clamping by pressure It is possible to use Rubber Flex collets as well as steel collets acc DIN 6343 Short changeover time for collet change due to bayonet nut It is possible to change to vibration f...

Page 7: ...n 4 2 Kg 163E KSFB 40 5 036 000 2 161 25 kN 6000 1 min 6 0 Kg 173E KSFB 40 6 036 000 2 163 25 kN 6000 1 min 6 5 Kg 173E KSFB 60 6 036 000 2 165 30 kN 5000 1 min 11 0 Kg 185E KSFB 60 8 036 000 2 167 30 kN 5000 1 min 14 0 Kg 185E KSFB 80 8 036 000 2 169 35 kN 4000 1 min 19 0 Kg 193E KSFB 26 100 036 000 2 171 15 kN 6000 1 min 4 2 Kg 161E KSFB 30 100 036 000 2 173 15 kN 6000 1 min 4 2 Kg 163E KSFB 40 ...

Page 8: ...Check run out TIR Adjust if necessary Mind the proper toque 3 size class 8 8 class 12 9 F kN M Nm F kN M M6 10 12 14 16 M8 16 24 28 40 M10 26 45 45 77 M12 38 77 65 135 M14 52 125 90 215 M16 72 190 123 330 Mount the pressure sleeve with the adapter to the pressure tube Drive pressure tube in rear position Mount the safety screws Insert collet 4 Attach the bayonet nut and turn it about 60 till it lo...

Page 9: ...ghten the mounting screws with the proper torque TIR check acc DIN 6343 2 5 Change the collet Loose nut lock screw about 180 Turn bayonet nut about 60 Remove collet Clean the collet carrier regrease slightly Insert collet Attach the bayonet nut make sure it locks Retighten the nut lock screw Important Please pay attention to a clean collet carrier free of dirt and chips especially when the collet ...

Page 10: ... 179 0 036 118 1 036 020 0 4x M10 KSFB 60 6 036 000 2 165 036 134 0 036 066 01 036 135 0 036 118 1 036 020 1 4x M12 KSFB 60 8 036 000 2 167 036 172 0 036 066 01 036 135 0 036 118 1 036 020 1 4x M16 KSFB 80 8 036 000 2 169 036 260 1 036 228 1 036 208 0 036 118 1 036 020 2 4x M16 KSFB 26 100 036 000 2 171 036 215 1 036 097 0 036 111 2 036 118 1 036 118 0 3x M10 KSFB 30 100 036 000 2 173 036 215 1 03...

Page 11: ...72 0 036 179 2 163E RFC 24 036 073 0 036 214 0 173E RFC 36 036 010 0 036 179 0 KSFB 60 173E RFC 36 036 012 1 036 136 0 177E 036 378 0 036 304 2 185E RFC 52 036 012 0 036 135 0 KSFB 80 173E RFC 36 036 013 5 036 208 2 185E RFC 52 036 013 4 036 208 1 193E 036 013 0 036 208 0 3 3 Twin chucking Two Rubber Flex collets RFC 36 or RFC 52 behind each other guarantee maximum vibration free chucking of bar m...

Page 12: ...tenance to the spindle and the tool gripper are only allowed if the spindle stands still Do not operate the chuck without a bayonet nut mounted The safety screw to prevent rotation to the pressure sleeve might get damaged 2 Operation cylinders machine spindles To operate the collet chucks please use only appropriate cylinders according the safety and accident preventions regulations Mounting the c...

Page 13: ...e of dirt and chips Dirt reduces the runout accuracy and reduces the clamping force Slightly greased collets increase the clamping force and reduce wear Do not use polar or ester containing solvents to clean the spindle and the collet chuck Sealings and the rubber bonded parts could be damaged Avoid cleaning with compressed air gun On disassembly check for cracks and other damages Renew if necessa...

Page 14: ...indle Unmount the chuck clean mount and readjust Shape fault to the workpiece Workpiece is elastic deformed during clamping Reduce clamping force pay attention to cutting force Markings on the clamping surface Punctual or linear workpiece clamping Wide difference between clamping diameter and collet bore Eventually rework or regrind the collet bore Too low clamping force Wrong collet Mount suitabl...

Page 15: ...rotection requirements according attachment 1 of the machine directive were used are valid and adhered Nr 1 1 3 Nr 1 3 2 Nr 1 5 4 Nr 1 6 1 The following standards or extracts of these standards are used DIN 55026 27 DIN 6352 DIN 6343 The start up of this product is forbidden until it is proven that the machine in which the above named incomplete machine is mounted to conforms the regulations accor...

Page 16: ...Ortlieb Präzisionssysteme GmbH Co KG Jura Str 11 73113 Zell u Aichelberg Germany Tel 49 0 7164 79 70 1 0 Fax 49 0 7164 79 70 1 51 e mail info ortlieb net www ortlieb net 7 Shipping data Article No Serial No Delivery date ...

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