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AMPLIFIER INSTALLATION 

 

 

#HOOSING-OUNTING,OCATIONS

 

The location of your amplifier will depend on several important issues. 
Due to the low profile size of the Orion amplifiers, there are many 

possible installation locations that will yield satisfactory amplifier 
performance. Always mount the amplifier in a place that protects the 

amplifier from the elements. In addition, mount  the amplifier on a 

stable, flat surface. 

 

NOTE: 

Mounting amplifiers upside down is not recommended and 

may cause premature thermal shutdown. 

 

WARNING! 

Do not mount any amplifier in the engine compartment. 

Amplifiers are not designed to endure the harsh environment of the 

exterior elements. 

 

0ASSENGER#OMPARTMENT

 

If you are going to mount the amplifier in the passenger compart- 
ment, make sure you have adequate room for ventilation. The amplifi- 

ers have been designed to make under-seat mounting possible. When 

mounting your amplifier under a seat or similar area, keep a minimum 
of 1”  of clearance around the amplifier for adequate cooling. 

 

4RUNK#OMPARTMENT

 

Mounting your amplifier in the trunk provides excellent performance 
as long as you do not restrict the airflow around the heatsink of the 

amplifier. For optimal results, mount the amplifier with as much clear- 

ance as possible. This type of mounting will yield the best cooling due 

to the convection effect of the amplifier chassis. 

 

'ENERAL0RECAUTIONSAND)NSTALLATION4IPS

 

WARNING! 

Be  careful  not  to  cut  or  drill  into  gas  tanks,  fuel  lines, 

brake lines, hydraulic lines, vacuum lines, or electrical wiring when 
working on your vehicle. 

 

Disconnect the vehicle’s ground wire at the battery before making or 

breaking connections to the audio system’s power supply terminals. 

 

Do not use this amplifier unmounted. Failing to securely mount the 

amplifier  can  result  in  damage  or  injury,  particularly  in  the  event  of 

an accident. An unmounted amplifier becomes a dangerous projectile 

in the event of a crash. Never mount the amplifier where it might get 
wet. Mount the amplifier so the wire connections will not be pulled. 

Route the wires where they will not be scraped, pinched or damaged 

in any fashion. 

 

The  +12V   power  supply  wire  must  be  fused  as  close  as  possible  to 

the  battery  terminal,  ideally  within  12”.  Use  the  recommended  fuse 

size or circuit breaker listed in the 

Power Connections 

section of this 

manual. 

 

If you need to replace the fuse plugged into the side of the amplifier, 

replace the fuse with the same size and type fuse that came with the 
amplifier. If you are not sure as to the correct value, refer to the 

Power 

Connections 

section of this manual for details. Using a higher current 

fuse may result in damage to the amplifier that is not covered under 
warranty. 

Summary of Contents for HCCA10002

Page 1: ...OWNER S MANUAL Amplifier MODEL HCCA10002 HCCA10004...

Page 2: ...10 11 12 13 6 8 Speakers Left Front and Right Front below Connect the speak ers to these terminals HCCA10004 only refer to the Speaker Connections section of this guide LF L LR GAIN RANGE LF HIGH INP...

Page 3: ...ches of the battery terminal connection 2 REM this terminal turns on the amplifier when 12 volt is applied Connect it to the remote turn on lead of the head unit or signal source If a 12 volt remote t...

Page 4: ...onic switch is On This improves efficiency of the amplifier s power supply improves sound reproductive perfor mance and reduces chances of damaging the subwoofers 1 Insert key into lock 2 Turn the key...

Page 5: ...20kHz 2 5dB 20Hz to 20kHz 2 5dB Linear Bandwidth 10Hz to 150kHz 3dB 10Hz to 150kHz 3dB Damping Factor 200 200 Input Sensitivity Selection Switch Yes Yes Input Sensitivity 200mV 4V 400mv 8V 200mV 4V 40...

Page 6: ...controls Intelli Q control and RCA inputs and outputs The input section makes it easy to adapt this amplifier to most system configurations NPUT AIN These Orion amplifiers have level adjustments to a...

Page 7: ...or mance goals Refer to your loudspeaker owner s manual for assistance in choosing the proper crossover frequencies for your system WARNING DO NOT set crossover frequencies lower than the speak ers re...

Page 8: ...ects the rear channels by default NFINITE AFFLE XAMPLE IGH 0ASSSETAT20 Z By removing low frequency signal that the woofer cannot produce the woofer can play its capable range louder The first example...

Page 9: ...has more output down to 15 Hz Figure 8 Figura 8 Abbildung 8 Figure 9 Figura 9 Abbildung 9 3EALED XAMPLE IGH 0ASS3ETAT30 Z In this example the frequency has been increased to 30 Hz Up to 6 dB of boost...

Page 10: ...y through a fuse holder This connec tion provides 12V main power to the amplifier s Power wire must be fused no more than 12 from battery s Ground amplifier to a good chassis ground as close as possib...

Page 11: ...recommended impedance is 2 stereo s The third output is configured for a single channel bridged out put s The bridged outputs lowest recommended impedance is 4 s Outputs are configured for high pass l...

Page 12: ...outputs can be individually config ured for high pass low pass or full range operation Three Channel Configuration s Channels 1 2 are configured for 2 channel stereo operation s Channel 1 2 lowest re...

Page 13: ...t for full range operation s Passive crossovers must be used on all components and frequen cies must not overlap WARNING Failure to observe these requirements may result in dam age to the amplifier LF...

Page 14: ...possible This type of mounting will yield the best cooling due to the convection effect of the amplifier chassis ENERAL0RECAUTIONSAND NSTALLATION4IPS WARNING Be careful not to cut or drill into gas t...

Page 15: ...and may become damaged You must first remove the top cover see Removing the Top Cover section then end caps to mount the amplifier mounting holes are within 1 Remove the screws first 2 lift the end c...

Page 16: ...utput Configurations and Speaker Connections sections of this guide for correct wiring instruc tions Reconnect the ground terminal to the battery after power speaker and RCA connections are completed...

Page 17: ...is correct from the amplifier When using active crossovers on mid range and tweeters do not use crossover frequencies lower than recommended If the system is not configured properly refer to the Inte...

Page 18: ...elow indicating the source of the event It will also flash when the amplifier is powering up approximately 4 5 flashes until the turn on delay has expired actual number of flashes depends on the lengt...

Page 19: ...ill then repeat Thermal LED This LED lights up red if the amplifier overheats An amplifier enters thermal protection due to conditions that might otherwise result in damage to the amplifier The therma...

Page 20: ...r and repair or replace speakers as needed Audio cycles on and off Thermal protection engages when ampli er heat sink temperature exceeds 75 C 167 F Make sure there is proper ventilation for ampli er...

Page 21: ...ong polarity causing can cellation at low frequencies Check speaker polarity and x as needed Crossover set incorrectly Reset crossovers Refer to the Internal Crossover Con guration section of this man...

Page 22: ...the gain switch is in the high mode the ranges are Default 0 2 4V 0 2 1V 1 1 5V 1 5 3 5V 3 5 4V If the gain switch is in the low mode the ranges are Default 0 4 8V 0 4 2V 2 3V 3V 7V 7 8V NOTE If the...

Page 23: ...tantial changes to the amplifier parameters via the bitwriter may result in the audio being interrupted momentarily Also the amplifier is designed to fade up from protection events and when turned on...

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