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Instruction Manual OXY-

 

SMART

 

 

 

 

 

 

1

 

 

 
 

OXY-

 

SMART

 

 

 

 
 
 
 
 
 

 

ORBITEC

 

GmbH 

Willi-Brehm-Straße 8 

D-63500 Seligenstadt 

Phone: +49 (0)6182 / 78693-0 

Fax: +49 (0)6182 / 78693-10 

E-Mail: [email protected] 

Internet: www.orbitec-group.com 

 

Summary of Contents for OXY- SMART

Page 1: ...nstruction Manual OXY SMART 1 OXY SMART ORBITEC GmbH Willi Brehm Straße 8 D 63500 Seligenstadt Phone 49 0 6182 78693 0 Fax 49 0 6182 78693 10 E Mail info orbitec group com Internet www orbitec group com ...

Page 2: ...3 1 Front view 5 3 2 Top view 6 3 3 Lateral view 6 3 4 Rear view 7 4 Explanation of icons 8 5 Commissioning Operation 9 6 Measuring gases containing H2 13 7 Monitoring ranges Programming functions 14 8 Charging process 15 9 Filter status 17 10 Technical data 18 11 Servicing and maintenance 19 ...

Page 3: ...ent The ppm value to be entered in the display can be freely selected If not otherwise imperatively prescribed a value of 30 ppm is generally sufficient at the beginning of the welding process If the measured value falls below the entered value the colour on the display changes from red to green It is possible to start the welding process The mobile measuring device Oxy SMART serves to record the ...

Page 4: ...or and of the internal measuring gas pump The measuring device is not suitable to monitor the ambient air and must not be used to protect people No measuring without filter no warranty claim Only use original filters made by ORBITEC Caution when working in an environment with organic vapours such as e g scorching of plastic materials Such vapours might result in the sensor destruction Never open t...

Page 5: ...Instruction Manual OXY SMART 5 3 General structure 3 1 Front view Filter Measuring gas hose Display Measuring gas inlet Keyboard ...

Page 6: ...ction Manual OXY SMART 6 3 2 Top view 3 3 Lateral view Charging socket Measuring gas outlet Measuring gas inlet Hose connection Lanyard eyelet Wedge shaped structure hence ergonomic well readable and operable ...

Page 7: ...Instruction Manual OXY SMART 7 3 4 Rear view Protective rubber frame Anti skid rubber feet Type plate Ergonomically shaped housing Calibrates seals ...

Page 8: ...e measuring gas pump on and off ON OFF Switching the measuring device on and off P Programming button for monitoring range and setting Plus Up Menu navigation Increasing the selected values H2 Changing the gas type Inert H2 Battery Battery charge status indicator Pump when the pump is activated the turbine turns Inert H2 display the currently selected measuring gas is displayed ...

Page 9: ... correct measuring process During this time it is not possible to perform any measurements In the standby mode the cell is heated up to 50 Structure of the measuring equipment Recommended structure Since most of purge gases are heavier than air it is recommended to connect the gas inlet at the lowest point of the system or the piping to expel the air and the residual oxygen effectively Oxy SMART W...

Page 10: ... SMART 10 Never obstruct the gas outlet hole at the measuring point with the tube the flushing gas must always outflow freely The pump installed in the device must be allowed to suck in the flushing gas without overpressure ...

Page 11: ... on the pump of the Oxy SMART Then the sensor is heated up up to 100 Measurement can be started as soon as the sensor is heated up Battery charge status Pump is turning Heating up phase Gas type Preset gas value of the release 30ppm factory setting Measured value 999ppm O2 ...

Page 12: ...ressed and the measured value is more and more reduced After falling below the preset limit value in this case 30ppm the colour of the display changes from red to green Take the tube out of the gas outlet hole switch off the pump The Oxy SMART switches over to the standby mode it is possible to start the welding process ...

Page 13: ...with gases containing hydrogen residues of gas remain in the surfaces of the ducting and in the filter material over an extended period of time If after the operation with forming gas inert gas is measured such as e g nitrogen or argon the measuring display will reach 0 ppm more rapidly than usual In such a case the device should be flushed with air for about 30min in order to achieve again reprod...

Page 14: ...play illumination is dimmed Auto Off the Oxy is completely switched off Info Information to be viewed Year of construction serial number last calibration next calibration and operating hour counter Scroll the menu items with the navigation buttons and select with the button P Change the desired value with the navigation buttons and confirm with the P The menu item 01 Release can also be directly s...

Page 15: ...ply unit included in the delivery for charging It is best suitable for worldwide use thanks to the different replaceable plugs Insert the plug of the power supply unit into the charging socket of the Oxy The batteries are charged the charging process is indicated on the display The battery is charged up to 100 after about 3h charging time The battery is charged It is not possible to overcharge it ...

Page 16: ...rature the batteries Please switch off the unit and let it cool to room temperature Lithium ion batteries should only be charged in temperatures between 0 C and 50 C So This message also appears when the batteries are too cold for charging the Oxy SMART let acclimate Please switch off the unit and warm to room temperature This message indicates a defect in the battery Please send the device in for...

Page 17: ...ilter capacity use wear and indicates the result by means of an error message on the display In case of such a warning please replace the filter and examine if the tube or the hose kit are damaged or if foreign particles have been sucked in In case of doubt replace the whole hose set incl the tube Please only use the filters prescribed by ORBITEC GmbH Designation Item No Illustration Complete hose...

Page 18: ...s L x W x H 160 mm x 80 mm x 35 mm Weight incl hose kit 350 g Supply voltage 12 V Charging cable 100 240 V incl different adapters for worldwide use 9 h operating time by lithium ion technology 30 h standby time 3 h charging time Scope of delivery Measuring device for residual oxygen Charging cable incl different adapters Hose kit 1 m incl filter and tube Calibration certificate Plastic box with i...

Page 19: ... aggressive cleaning agents Clean the housing with a dry cloth Liquids must not penetrate inside the housing e g through the charging socket or the measuring gas outlet The oxygen measuring device and the accessories were manufactured and tested based on permanent quality assurance according to DIN EN ISO 9001 Check accuracy and functioning of the measuring equipment at regular intervals of 12 mon...

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