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Orbit PP Series, Installation And Operating Instructions Manual

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Orbit PP Series Installation And Operating Instructions Manual Download Page 10

8

Startup check list:

1.

With the motor isolated from the pump, ensure that its rotation is the correct direction. These
pumps rotate in one direction ONLY.

2.

Are there any obstructions in the pipework or pump?

3.

Are the pump connections and pipework points tight and leak free?

4.

Have the inlet and outlet protective blanks been removed?

5.

Is there lubrication in the drive unit / gearbox? 

6.

Is the gland follower loose (If packed gland version)?

7.

Is motor voltage correct? 

8.

For V-belt arrangement, is belt tension correct? Rule of thumb is 16mm deflection ("d") per 1m
belt length. 

9.

For coupling arrangement, are shafts aligned?

10.

Are the pipework valves open?

11.

Are all safety guards in place?

12.

Is the pump filled with 'product' to provide lubrication between the rotor and stator on start up?

13.

Start then stop the pump; is the pump rotating in the correct direction?

ORBIT PP AGRICULTURAL INSTALLATION AND OPERATIONS MANUAL

Summary of Contents for PP Series

Page 1: ...gricultural Progressing Cavity Pumps Installation and Operating Instructions Quality Availability Service Innovation Value SGS ERTIF C IC M A E T T I S O Y N S g S n y i s p t e m m u P g S n y i s p t e m m u P ...

Page 2: ......

Page 3: ... DRAWING REFERENCES NUMBERS 10 11 EXPLODED VIEW 11 12 DISMANTLING 12 13 RE ASSEMBLY OF PUMP 14 14 ROUTINE MAINTENANCE 17 14 1 GLAND PACKING 17 14 2 BEARINGS 17 15 PARTS VIEW PP0208 PP0404 19 16 PARTS VIEW PP0802 PP1302 20 17 PARTS VIEW PP2002 PP9602 21 18 INSTALLATION DATA 22 19 TROUBLE SHOOTING 23 20 WARRANTY 24 21 NOTES 26 ORBIT PP AGRICULTURAL INSTALLATION AND OPERATIONS MANUAL Contents 1 ...

Page 4: ...azards that may cause serious personal injury death or property damage if ignored 2 GENERAL INFORMATION This manual covers operation and important recommendations for the correct operation of the pump It is necessary to respect these recommendations in order to maximize the pumps reliability longevity as well as to avoid the risk of accident resulting from improper use The pump must never be used ...

Page 5: ... must be provided refer to the pump dimension sheet All bolts and nuts securing flanges and base mounting fixtures must be checked for tightness before operation All pipework should be independently supported To eliminate vibration the pump must be correctly aligned with the drive unit all guards must be securely fixed in position and mounted on a suitable baseplate When commissioning the plant al...

Page 6: ...ultural pump range is shown on the chart below based on water at 20 C Should any changes in the duty conditions be envisaged following pump selection installation Franklin Electric s recommendations should be sought in the interest of efficiency safety and suitability 3 FLOW M HR 70 60 48 30 23 16 11 6 4 3 PRESSURE M 150 300 450 PP0208 PP0302 PP0402 PP0802 PP1002 PP1302 PP2002 PP5402 PP6002 PP9602...

Page 7: ...5 5 PUMP DIMENSIONS ORBIT PP AGRICULTURAL INSTALLATION AND OPERATIONS MANUAL ...

Page 8: ...30 230 320 320 320 Dismantle Clearance A B C D E F G H J Pump Model PP0208 PP0302 PP0304 PP0402 PP0404 PP0802 PP0804 PP1002 PP1004 PP1302 PP2002 PP2004 PP6002 125 125 125 125 125 145 145 145 145 145 200 200 200 30 30 30 30 30 40 40 40 40 40 50 50 50 146 146 146 146 146 194 194 194 194 194 270 270 270 165 165 165 165 165 200 200 200 200 200 210 210 210 757 543 757 674 934 753 973 853 1099 939 1027 ...

Page 9: ...nsure it is correct as required for pump operation Failure to follow this guidance may result in the pump not starting not being capable of producing the required duties or lead to motor failure 7 STARTING Pumps must be filled with liquid product before startup This initial filling is not for priming purposes but to provide the necessary lubrication for the stator until the pump primes itself When...

Page 10: ...n in the drive unit gearbox 6 Is the gland follower loose If packed gland version 7 Is motor voltage correct 8 For V belt arrangement is belt tension correct Rule of thumb is 16mm deflection d per 1m belt length 9 For coupling arrangement are shafts aligned 10 Are the pipework valves open 11 Are all safety guards in place 12 Is the pump filled with product to provide lubrication between the rotor ...

Page 11: ...lth Safety Act all guards must be secured after installation maintenance or any adjustments have been made to the pump 9 ROTATION Do not run the pump in the incorrect direction check pump nameplate on bearing housing for correct running rotation The PP Range rotates in ONE DIRECTION ONLY counter clockwise facing the drive end which results in delivery on gland D O G Incorrect rotation will unscrew...

Page 12: ...knut Bearing Lock Washer Bearing Distance Piece Bearing Taper Roller Shaft Bearing Collar Bearing Cover Main Shaft Key Main Shaft Adaptor Nut Rotor Adaptor Nut Flexible Shaft Sealing Ring Main Shaft Adaptor Nut O Ring Seal Flexible Shaft Lip Seal Drive End Lip Seal Gland Side Gland Stud Loose Gland Tie Rod Stator Gasket Sealing Ring Sealing Ring Gland Side Gasket Sealing Ring Hex Nut Spring Washer...

Page 13: ...11 11 EXPLODED VIEW Figure 1 Exploded view ORBIT PP AGRICULTURAL INSTALLATION AND OPERATIONS MANUAL ...

Page 14: ...phasbeenoutofoperationforalongerperiodoftime dismantling can be facilitated by lubricating the rotor stator assembly with water through the filling plug holes androtatingtherotor Todismantlethepump followthebelowsequence referencetoFigure1 Explodedview 1 Removesuctionendcover 01 holdingdownbolts 2 Removetierod 39 nutsandwashers 61 62 andendcover 01 3 Removestator 05 bysimultaneouslypullingandtwist...

Page 15: ...clockwise right hand thread 7 Finally remove the mainshaft adaptor nut 29 right hand thread and check condition of O Ring 32 and flexshaft seal ring 31 Replace if necessary 8 Loosen 4 hex bolts 65 holding porting chamber 08 to bearing housing 12 Loosen gland hex nuts 71 9 Porting chamber 08 and loose gland 37 can now be removed 10 Loosen hex bolts 64 and remove bearing cover 19 at drive end 11 Wit...

Page 16: ...nger 11 onmainshaft 7 Placeglandfollower 10 andthenloosegland 37 withstuds 35 ontomainshaft 21 fromgland end 8 Place gasket 88 in gland section 08 recess and bolt gland section to bearing housing 12 Flangecanbepositionedinanyorientation 9 Install gland packing 09 into loose gland section 37 Packing must be inserted with each consecutivepackingrotated180 10 Gland follower 10 can be tightened in pla...

Page 17: ...h the stator 05 and rotor 04 with a water soap mixture and push stator onto rotor with a twistingmotion N B ENSURE THAT GASKETS 40 SEAL O RINGS 03 42 AND SEALING RINGS 41 41A ARE CORRECTLYLOCATED 19 Refit end cover 01 and tie rods 39 Tie rods must be tightened sequentially to ensure an even clamp between the stator and adjacent castings Tighten rods according to sequence below repeatingthecycle3ti...

Page 18: ... PP0302 PP0304 PP0402 PP0404 PP0802 PP0804 PP1002 PP1004 PP1302 PP2002 PP2004 PP5403 PP5402 PP6002 PP9602 12 12 12 12 12 12 12 12 12 18 25 25 40 40 65 65 ORBIT PP AGRICULTURAL INSTALLATION AND OPERATIONS MANUAL ...

Page 19: ...land loading Start pump allow packing to leak freely Excessive leakage during the first hour of operation will result in a better packing operation over a longer period of time Take up gradually on the gland as the packing seats until leakage is reduced to a tolerable level preferably 8 10 drops per minute per inch of shaft diameter Stopping leakage entirely at this point will cause the packing to...

Page 20: ...00hours PP0208 PP0302 PP0304 PP0402 PP0404 PP0802 PP0804 PP1002 PP1004 PP1302 PP2002 PP2004 PP5403 PP5402 PP6002 PP9602 31308 31308 31308 31308 31308 31310 31310 31310 31310 31310 30314 30314 30314 30314 30314 30314 0 05mm 0 07mm 0 05mm 0 07mm 0 05mm 0 07mm 0 05mm 0 07mm 0 05mm 0 07mm 0 06mm 0 08mm 0 06mm 0 08mm 0 06mm 0 08mm 0 06mm 0 08mm 0 06mm 0 08mm 0 1mm 0 12mm 0 1mm 0 12mm 0 1mm 0 12mm 0 1mm...

Page 21: ...19 15 PARTS VIEW PP0208 PP0404 Figure 1 ORBIT PP AGRICULTURAL INSTALLATION AND OPERATIONS MANUAL ...

Page 22: ...20 Figure 2 16 PARTS VIEW PP0802 PP1302 ORBIT PP AGRICULTURAL INSTALLATION AND OPERATIONS MANUAL ...

Page 23: ...21 17 PARTS VIEW PP2002 PP9602 Figure 3 ORBIT PP AGRICULTURAL INSTALLATION AND OPERATIONS MANUAL ...

Page 24: ...22 18 INSTALLATION DATA Completetheinstallationdatadocumentationforwarrantypurposesandforfuturereferencing PUMP INSTALLATION DATA SHEET ORBIT PP AGRICULTURAL INSTALLATION AND OPERATIONS MANUAL ...

Page 25: ...uration Reduce speed Decrease product temperature check effect on viscosity and power input As 3 above Remake pipe joints Adjust or repack gland Expel gas from supply line and pumping chamber and introduce fluid Raise product level Lower outlet position Increase submergence of supply line Service fittings Decrease pump speed Increase product temperature increase pump speed Decrease product tempera...

Page 26: ... which Franklin Electric determines to be defective within the warranty period shall be at Franklin Electric s sole option repaired or replaced provided that Franklin Electric s obligation to repair or replace shall be subject to the following conditions a Any allegedly defective goods or parts shall have been returned to Franklin Electric at the customer s expense b The customer shall establish i...

Page 27: ...ss Franklin Electric shall in writing have a Guaranteed such performance figures within specified tolerances and b Agreed to pay a penalty or liquidated damages in the event of such performance figures not being achieved in which event Franklin Electric s liability shall be strictly limited to the amount of such agreed upon penalty or damages Notwithstanding anything to the contrary Franklin Elect...

Page 28: ...26 21 NOTES ORBIT PP AGRICULTURAL INSTALLATION AND OPERATIONS MANUAL ...

Page 29: ...27 ORBIT PP AGRICULTURAL INSTALLATION AND OPERATIONS MANUAL ...

Page 30: ...28 ORBIT PP AGRICULTURAL INSTALLATION AND OPERATIONS MANUAL ...

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