Orbit AC/DC-1200 Series User'S Manual And Technical Reference Manual Download Page 25

BEHLMAN

ZONE

LTR

REVISION HISTORY

DESCRIPTION

-

INITIAL RELEASE

DRL #

INIT.

DATE

APPROVED

NEXT ASSY.

USED ON

APPLICATION

MATERIAL:

 DO NOT SCALE THIS DRAWING

THIS DRAWING SHALL ONLY BE

CHANGED BY USE OF CAD

UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES

TOLERANCES:

3 PLACE DEC.     +.005
2 PLACE DEC.     +.02

ANGLES          +1

DRAWN

CHECKED

ENG

Q.A.

MFG.

DATE

DATE

DATE

DATE

DATE

SIZE

C

SCALE:

CODE IDENT NO.

53636

REV

SHEET    1

OF

CAD FILE:

  o

-
-

-

NOMENCLATURE

PART No.

P R O P R I E T A R Y

THE PROPRIETARY INFORMATION CONTAINED IN THIS DOCUMENT MUST
NOT BE DISCLOSED TO OTHERS FOR ANY PURPOSE, NOR USED FOR
MANUFACTURING PURPOSES WITHOUT PERMISSION OF BEHLMAN
ELECTRONICS INC.  THE ACCEPTANCE OF THIS DOCUMENT WILL BE
CONSTRUED AS AN ACCEPTANCE OF THE FOREGOING CONDITION.

BEHLMAN ELECTRONICS INC.

HAUPPAUGE, NEW YORK

D

C

B

A

D

C

B

A

1

2

3

4

5

1

2

3

4

5

DESCRIPTION

THIS SYMBOL INDICATES A CONNECTION TO
 THE INPUT LINE NEUTRAL USE CARE WHEN
MEASURING IN THIS CIRCUIT.
 

R56
10

R38
1.5K

P8-2

P8-1

C13A

ISO GND

ISO GND

ISO GND

ISO GND

ISO GND

ISO GND

ISO GND

ISO GND

ISO GND

ISO GND

ISO GND

ISO GND

ISO GND

ISO GND

ISO GND

ISO GND

ISO GND

ISO GND

ISO GND

R55
1M

C29
10uF

R51
10 FP

1

P7-1A

3

P7-3A

R49
3.3K

+12

R48
10K

Q6
2N3906

VCC

C27
0.1uF

D6
5.1V

R47
22 FP

+15

-15

C26
0.1uF

C25
0.1uF

C24
0.1uF

C23
0.1uF

C18
10uF

C17
10uF

2

P6-2A

1

P6-1A

5

P5-5A

4

P5-4A

3

P5-3A

2

P5-2A

1

P5-1A

4

P4-4A

3

P4-3A

2

P4-2A

1

P4-1A

3

P3-3A

1

P3-1A

4

P2-4A

3

P2-3A

2

P2-2A

1

P2-1A

3

P1-3A

2

P1-2A

1

P1-1A

VCC

2

1

4

3

U15
PS2501-1

R45
10K

+12

+12

R44
3.3K

R43
3.3K

+12

+12

R42

3.3K

R41

3.3K

2

1

4

3

U14
PS2501-1

2

1

4

3

U13
PS2501-1

Q5
BS170

Q1
2N3904

D9
PD60

+12

D1

1N4148

C14
47uF

R29
20K

VR1
5K

R28

24.9K

R23
1K

-15

+15

R22

1K

R21
10K

R20

2K

3

2

1

8

4

U8A

TL082

VR2
10K

R19
38K

R18
2K

R17
2K

R16
18K

10

9

8

U5C
TL084

D7
1N4148

C13

2.2uF

R15
10K

5

6

7

U5B

TL084

ZD2
LM385-1.2

C6

.022uF

R9
2K

-15

+15

3

2

1

4

11

U5A

TL084

R8
10

R7
10

+15

-15

R6
4.99K

R5

4.99K

R4

4.99K

R3

4.99K

C3
.01uF

C2
27pF

A0

1

A1

2

A2

3

A3

4

A4

5

A5

16

A6

17

A7

18

A8

19

CE

15

Q1

6

Q2

7

Q3

8

Q4

9

Q5

11

Q6

12

Q7

13

Q8

14

U3
74S472

-V

s

3

+V

s

13

Iout

4

msb-B1

5

B2

6

Iout

2

B3

7

B4

8

B5

9

Vrf(+)

14

B6

10

B7

11

Vrf(-)

15

lsb-B8

12

COMPen

16

THRcnt

1

U4

AD-DAC-08

CLK

9

EN

10

R

15

Q0

11

Q1

12

Q2

13

Q3

14

U2B
4520

CLK

1

EN

2

R

7

Q0

3

Q1

4

Q2

5

Q3

6

U2A
4520

CIN

11

COUT

9

COUT

10

RST

12

Q4

7

Q5

5

Q6

4

Q7

6

Q8

14

Q9

13

Q10

15

Q12

1

Q13

2

Q14

3

U1
74HC4060

Y1

3.93M

R1
22M

R2
22K

C1

27pF

C4
0.1uF

C5
0.1uF

+15

C7

.01uF

R11
2K

D2
1N4148

D3

1N4148

-15

+15

C8 22uF

C9

10uF

CC

1

VIN

2

CF

3

-V

4

COM

8

+V

7

OUT

6

CAV

5

U7
AD736

CC

1

VIN

2

CF

3

-V

4

COM

8

+V

7

OUT

6

CAV

5

U6
AD736

C10

10uF

C11
22uF

+15

-15

D4

1N4148

D5

1N4148

R12
2K

R13

2K

C12

.01uF

+15

2

3

U9

LM336BZ-5

12

13

14

U5D

TL084

R24
50K

R25
100K

R26

2.2K

+15

R27

20K

1
2
3
4
5
6
7
8

9

JP1
8X1JUMP

1

2

3

4

8

7

6

5

U10
MC3425

R14

110K/1W

R30

2.15K

R31
150K/1W

R32
3.01K

C15
2.2uF

C16

2.2uF

1

11

6

5

8

3

T3
FLYBACK2

IN

1

FB

K

.

2

D

3

U12
100YA1

C19

22uF/250V

D10

1N4148

C20
22uF

R40
22

D11
MUR110

C21
1uF

C22
330uF

+12

D12

MUR110

D13
1N4764

K1

K2

K3

K4

Q2

2N3904

Q3

2N3904

Q4

2N3904

R34
1.5K

R35
1.5K

R36
1.5K

R37
1.5K

L1

L2

L3

L4

2

1

4

3

U11
PS2501-1

R39

3.3K

+12

R46
1.5K

P1-4A

+12

D8
PF-60

C28
0.1uF

D14
1N4007

R33
10 FP

R50
10 FP

R52
10K

+5

3

G

1

RST

2

U16
DS1233

2

1

4

3

U17

PS2501-1

R53
470

2

1

4

3

U18
PS2501-1

R54

3.3K

+15

ISO GND

AC GOOD

DC INPUT

SINE DRIVE

RELAY COMMON

AC OK

BYPASS FAULT

SYSTEM OK

DC OK

5.1V REF

DC OVP/UVP

AC LINE INPUT

I SENSE

V SENSE

SYSTEM OK

BYPASS FAULT

DC OK

AC OK

LINE MONITOR

O.V

U.V.

VCC

O.V.

U.V.

ISOLATED

CAUTION !

N/O

N/O

N/O

N/0

N/O

N/O

N/O

N/O

SCHEMATIC, CONTROL BOARD

MODEL AC/DC 1200 

107-919-000

NONE

APPROVED

C30
22uF

D

S. BOEGLE

3-29-99

107-919D.SCH

1

107-900-048

107-900-125

107-921-000

A

REVISED PER ECO 99-060

B

REVISED PER ECO 99-099

C

REVISED PER ECO 04-196

03-29-99

11-10-04

05-25-99

03-30-99

107-919-000

D

REVISED PER ECO 11-097

06-09-11

ISO GND

C32

.01uF/250V

NOTE: CONNECTION TO CHASSIS VIA MOUNTING HARDWARE

C31

22uF

AC/DC 1200

Summary of Contents for AC/DC-1200 Series

Page 1: ...NTACT BEHLMAN CUSTOMER SERVICE DEPARTMENT PHONE TOLL FREE 1 800 874 6727 OR WRITE BEHLMAN CUSTOMER SERVICE DEPARTMENT 80 CABOT COURT HAUPPAUGE NY 11788 PHONE 631 435 0410 FAX 631 951 4341 FOR SALES IN...

Page 2: ...esence of flammable gases or fumes Operation of any electrical instrument in such an environment constitutes a definite safety hazard KEEP AWAY FROM LIVE CIRCUITS Operating personnel must not remove e...

Page 3: ...ditions due to the exposure of hazardous voltage that can be lethal if contacted Neither Behlman Electronics Hauppauge NY USA nor any of the subsidiary sales organizations can accept any responsibilit...

Page 4: ...used the customer being liable for all shipping handling and repair costs When packing for reshipment use the original shock absorbent material and shipping container to preclude damage to the equipme...

Page 5: ...horization RMA number This number must be attached to the equipment sent back for warranty repair Equipment must be shipped back to Behlman prepaid No collect shipments will be accepted Behlman shall...

Page 6: ...ent 3 3 Shutdown Procedure 3 4 Operating Considerations 3 5 Alarm Contacts 3 6 DC Preferred Input Option 4 0 THEORY OF OPERATION 4 1 General 4 2 Detailed Theory 4 3 Reference Oscillator 4 4 Error Ampl...

Page 7: ...true online uninterruptable AC power supply These units are available with AC preferred A1 or DC preferred D1 options These options allow the primary power source to be either AC or DC A set of alarm...

Page 8: ...de rated above 25 C Current Crest Factor 3 1 Power Factor 100 of rated output into any power factor load Distortion 5 maximum THD measured at full resistive load Load Regulation 0 7 from no load to fu...

Page 9: ...efore connecting input power 3 Connect input output power lines as follows WARNING Ensure that input line and neutral are connected to proper AC input terminals A protective earth connection is requir...

Page 10: ...NEMA 15R shown AC to load option terminal block type available 5 AC INPUT TERMINALS AC power applied via 6 32 screw terminal block 6 DC INPUT TERMINALS DC power applied via 10 32 screw type terminal...

Page 11: ...00 000D FIGURE 2 2 MECHANICAL OUTLINE AC DC 1200 SERIES INVERTERS BEHLMAN ACDC 1200 48 AC PRESENT DC PRESENT SYSTEM OK AC OUTPUT BYPASS FUSE DC AC CAUTION On Line Uninterruptible Power Source MECHANIC...

Page 12: ...12 MNL107 900 000D FIGURE 2 3 RECOMMENDED TYPICAL INSTALLATION...

Page 13: ...ode NEC section 250 regarding bonding and protective a k a safety earth connections The NEC considers AC sources that are Isolated from the AC supply as separately derived sources Stand alone back up...

Page 14: ...supplies are functional c AC OUTPUT indicates green when output is supplied by Aon line inverter d AC PRESENT indicates green when AC line input is within operating range 4 ALARM CONTACTS Dry type con...

Page 15: ...00 allows for several hundred milliseconds worth of start current not all loads will behave the same In many cases a poorly designed power supply or motor with no in rush current limiting may trip the...

Page 16: ...source most likely batteries it should be noted that current and power will always be drawn from the source even when no load is connected to the unit There are certain fixed minimum losses associated...

Page 17: ...duce the DC component If the input to this circuit is a sine wave than an AC output is produced This stage can be said to amplify the sine wave It is considered a class D amplifier The amplifier produ...

Page 18: ...18 MNL107 900 000D FIGURE 4 1 BLOCK DIAGRAM...

Page 19: ...Circuit Protection Short circuit protection is a circuit that protects the unit and load from short circuits of greater than 300 of nominal current The IGBT drivers have internal circuitry to sense d...

Page 20: ...nal fault Return for service SPECIAL CONSIDERATION FOR MOTORS Loads that contain motors may present a special problem due to a mechanical load being present The start up a k a Locked rotor current for...

Page 21: ...any part of this system when operated under normal conditions QTY PART NUMBER DESCRIPTION 1 107 921 000 PWA CONTROL ASSEMBLY AC DC1200 125 1 107 752 000 PWA OUTPUT INVERTER FILTER 1 107 902 000 PWA C...

Page 22: ...22 MNL107 900 000D REVISION HISTORY Rev ECO DESCRIPTION DATE D N A UPDATED ADDED SAFETY INFORMATION PLACED UNDER REVISION CONTROL 4 4 2016...

Page 23: ...AWG WHT 14AWG BLK 14AWG GRN YEL 14AWG BLK 14AWG WHT 14AWG BLK 14 AWG WHT 14AWG BLK 14AWG BLK 2X14AWG RED 2 X 14AWG BLK 12 AWG RED 2 X 14AWG VIO 14 AWG BLK 14 AWG RED 14AWG VIO 16AWG BLK 16AWG EARTH NE...

Page 24: ...0 E9 NEUTRAL LINE E2 E1 DC INPUT AC INPUT 1 1 J1 J2 J5 J4 1 1 1 107 915 000 001 DC DC INVERTER A4 RED BLK E2 E2 G2 E1 C2 E1 G1 C1 E2 PWA 107 903 000 P5 P1 P4 1 4 1 4 5 1 1 PWA 107 920 000 CONTROL LINE...

Page 25: ...R8 10 R7 10 15 15 R6 4 99K R5 4 99K R4 4 99K R3 4 99K C3 01uF C2 27pF A0 1 A1 2 A2 3 A3 4 A4 5 A5 16 A6 17 A7 18 A8 19 CE 15 Q1 6 Q2 7 Q3 8 Q4 9 Q5 11 Q6 12 Q7 13 Q8 14 U3 74S472 Vs 3 Vs 13 Iout 4 msb...

Page 26: ...0 VD 9 VS 13 CM 2 VB 6 HO 7 VS 5 VC 3 4 LO 1 SD 11 NC 8 NC 14 LI 12 HI 10 U4 IR2110 PGND T1 R24 4 7 R23 4 7 R22 4 7 R21 4 7 CT1 B Q4 IRFP260 Q5 IRFP260 Q6 IRFP260 Q7 IRFP260 CT1 A T1 A C5 C6 D5 1N4935...

Page 27: ...3 U7 M57959L CGND R35 2 2K C11 47uF C12 47uF ZD4 4740A CGND ZD5 4747 R36 22 R37 10K D7 ERA38 06 D8 ERA38 06 R38 10K R39 22 ZD6 4747 ZD7 4740A C13 47uF C14 47uF R40 2 2K DET 1 VOUT 5 VCC 4 VEE 6 F O 8...

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