Optoma DP-2512 Serivce Manual Download Page 2

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Delta Elec. Inc.

ES520 & EX530

ver.02

Company Confidential Optoma___________________ Delta________________
2

2008/09/17

DLP DIGITAL PROJECTOR

Model Name: ES520 & EX530

Revision

Description

Date

Ver.00

Primarily

03/07/2008

Ver.01

Revised the spare part list

05/28/2008

Ver.02

Revised the spare part list, change the main board PN to 5600600785

09/17/2008

Summary of Contents for DP-2512

Page 1: ...Delta Elec Inc ES520 EX530 ver 02 Company Confidential Optoma___________________ Delta________________ 1 2008 09 17 DATA PROJECTOR ES520 DP 2512 EX530 DP 3511 SERVICE MANUAL ver 00...

Page 2: ..._______ Delta________________ 2 2008 09 17 DLP DIGITAL PROJECTOR Model Name ES520 EX530 Revision Description Date Ver 00 Primarily 03 07 2008 Ver 01 Revised the spare part list 05 28 2008 Ver 02 Revis...

Page 3: ...9 Optical Adjustment Image Size ES 520 13 2 10 Optical Adjustment Image Size EX 530 14 2 11 BLOCK DIAGRAM 16 2 12 Wire diagram 17 3 TROUBLE SHOOTING 18 4 DISASSEMBLY AND ASSEMBLY ES 520 25 DISASSEMBLY...

Page 4: ...____ Delta________________ 4 2008 09 17 6 Calibration 85 7 Color Border Adjustment 91 8 Projection Lamp 92 9 Cleaning 95 10 SERVICE NOTE 96 10 1 Service Note Description 96 10 2 Power READY LED Blink...

Page 5: ...out repairs 3 Make sure that parts and screws and wiring etc are returned to their original positions Tube tape and other insulation materials have been used for safety reasons The internal wiring has...

Page 6: ...or the presenter to enter the beam 4 Ensure that projectors are located out of the line of sight from the screen to the audience this ensures that when presenters look at the audience they do not also...

Page 7: ...tepping in OSD Projection methods Front Rear Desktop Front Rear Ceiling Data compatibility IBM PC or compatibles VGA SVGA XGA SXGA UXGA Mac SDTV EDTV HDTV 480i 576i 480p 576p 720p 1080i Video compatib...

Page 8: ...Pixel 768 Panel Operating Temp 10 65 Ambient Temp 25 2 3 Color Wheel Spec Unit Min Max Typical Notes Color Segment RYGWB 82 29 80 91 78 44mm 2 4 Lamp Description Vendor OSRAM Type E20 6 180W Standard...

Page 9: ...Optoma___________________ Delta________________ 9 2008 09 17 2 6 I O Ports Illustration about Projector Note If your video equipment has both S VIDEO and RCA jacks composite video connect to the S VI...

Page 10: ...ts can disrupt remote control operation 2 Be sure nothing obstructs the path between the remote control and the projector If the path between the remote control and the projector is obstructed you can...

Page 11: ...remote control uses infrared transmission to control the projector It is not necessary to point the remote directly at the projector Provided you are not holding the remote perpendicular to the sides...

Page 12: ...Delta Elec Inc ES520 EX530 ver 02 Company Confidential Optoma___________________ Delta________________ 12 2008 09 17 2 8 Key Pad Top view and LEDs...

Page 13: ...ptical Adjustment Image Size ES 520 Adjusting the Focus Fixed Zoom Series The Fixed Zoom Series lens is fixed and does not provide a zoom function To focus the image rotate the focus ring until the im...

Page 14: ...08 09 17 2 10 Optical Adjustment Image Size EX 530 Adjusting the Zoom Focus Zoom Series You may turn the zoom ring to zoom in or out To focus the image rotate the focus ring until the image is clear T...

Page 15: ...Delta Elec Inc ES520 EX530 ver 02 Company Confidential Optoma___________________ Delta________________ 15 2008 09 17...

Page 16: ...Delta Elec Inc ES520 EX530 ver 02 Company Confidential Optoma___________________ Delta________________ 16 2008 09 17 2 11 Block Diagram...

Page 17: ...Delta Elec Inc ES520 EX530 ver 02 Company Confidential Optoma___________________ Delta________________ 17 2008 09 17 2 12 Wire diagram...

Page 18: ...g Power On No No Yes Yes Connect the power cord POWER Light READY Light Standy by ready POWER 7 Blinks Over Temp LED ON Cable of Power Supply Unit and thermostat Ass y Check the connection of Power Su...

Page 19: ...sound exists Flexible cable of Color Wheel Ass y is disconnected CN373 or broken Color Wheel Ass y malfunction does not rotate Main Board Ass y malfunction Color Wheel Ass y does not rotate Power Supp...

Page 20: ...D Set malfunction No change occurs even after lamp replacement Menu display Remote controller set malfunction Low battery and outside operation rang Main Board Ass y malfunction Connector CN374 CN8 of...

Page 21: ...MD projection lens surface Bluish shadows on corners of screen during white screen display Shifted optical axis of Lens Base Unit Check the projection Screen Check using all black white screens with P...

Page 22: ...not in suspending mode Ensure a connected notebook computer is configured for an external display This is usually done by pressing an Fn key combination on the notebook Image Problems Problem No imag...

Page 23: ...re and Gamma settings on the Image menu of the OSD Lamp Problems Problem There is no light from the projector 1 Check that the power cable is securely connected 2 Ensure the power source is good by te...

Page 24: ...ff any fluorescent lights in the room 4 Check the battery polarity 5 Replace the batteries 6 Turn off other Infrared enabled devices in the vicinity 7 Have the remote control serviced Audio Problems P...

Page 25: ...________ 25 2008 09 17 4 DISASSEMBLY AND ASSEMBLY a ES520 DP 2512 Removing the Lamp Cover and Lamp Module Look the full set projector Look at the IO side Look at the case of top side Look at the keypa...

Page 26: ...ptoma___________________ Delta________________ 26 2008 09 17 Removing the Lamp Cover and Lamp Module Remove the lamp cover Loose two screws and take out S01 Remove the lamp modules Look the bottom cas...

Page 27: ...al Optoma___________________ Delta________________ 27 2008 09 17 Removing the Lamp Module and Top Cover Look the Lamp 3 Look the Lamp 4 Remove the five screws Look these five screws S02 D I S A S S E...

Page 28: ...elta________________ 28 2008 09 17 Removing the Top Cover and Keypad Board Look these four screws S03 Look at the top case Remove the FFC cable and take off the top case Keypad board FCC cable Screw r...

Page 29: ..._____ Delta________________ 29 2008 09 17 Removing the Main Board Plant Main Board Review the 7 S05 3 S06 piece screws two kinds S05 S06 Remove the Main Board Plant Remove the Main Board Remove the fo...

Page 30: ...tors and check these right positions connection when you recover main board again Careful area of these connectors and check these right positions connection when you recover main board again D I S A...

Page 31: ...EX530 ver 02 Company Confidential Optoma___________________ Delta________________ 31 2008 09 17 Main Board Review Main Board Review Bottom side D I S A S S E M B L Y Connector CN900 to Key Pad board C...

Page 32: ..._____________ 32 2008 09 17 Removing the Optical Engine Careful assembly when you assemble it Careful assembly when you assemble it Remove the three screws Remove the screw and take off the optical en...

Page 33: ...33 2008 09 17 Removing the Optical engine and Power Supply Review the optical engine other side Review the bottom case w o optical engine Remove the zoom ring screw S10 Review the zoom ring and the s...

Page 34: ..._________ Delta________________ 34 2008 09 17 Removing the Power Supply Remove the wire connector Remove the wire connector and screw Remove the wire connector and screw Review these two screws S11 D...

Page 35: ...___________ Delta________________ 35 2008 09 17 Removing the Ballast Board Review the bottom case w o Power board Remove the HV wire Remove the screw 1 of 2 Remove the screw 2 of 2 D I S A S S E M B L...

Page 36: ..._______ Delta________________ 36 2008 09 17 Removing the Ballast Fan IR sensor board Review the top side of Ballast Remove the four screws Review the four screws S14 Review the bottom side w o Ballast...

Page 37: ...___________________ Delta________________ 37 2008 09 17 Removing the Lamp module chassis fan and accessory Review the lens fan Review the screw S16 Remove the IR receiver board Remove the thermal brea...

Page 38: ...______________ 38 2008 09 17 Removing the Lamp module chassis Remove the screw 1 of 2 S19 Remove the other screw 2 of 2 S19 Review the three screws two kinds Remove the Lamp module chassis D I S A S S...

Page 39: ...8 09 17 Removing the Accessory and Fans position review Remove the HV wire two screws S21 Remove grounding wire one screw S22 Review the Adj foot two screws S23 Review the Spaker one screw S24 D I S A...

Page 40: ...Inc ES520 EX530 ver 02 Company Confidential Optoma___________________ Delta________________ 40 2008 09 17 Removing the Fans Remove the Fan 1 Remove the Fan 2 Review the Bottom case assembly D I S A S...

Page 41: ...Delta________________ 41 2008 09 17 b EX530 DP 3511 Removing the Lamp Cover and Lamp Module Look the full set projector Look at the IO side Look at the case of top side Look at the keypad of top side...

Page 42: ...ptoma___________________ Delta________________ 42 2008 09 17 Removing the Lamp Cover and Lamp Module Remove the lamp cover Loose two screws and take out S01 Remove the lamp modules Look the bottom cas...

Page 43: ...al Optoma___________________ Delta________________ 43 2008 09 17 Removing the Lamp Module and Top Cover Look the Lamp 3 Look the Lamp 4 Remove the five screws Look these five screws S02 D I S A S S E...

Page 44: ..._____ Delta________________ 44 2008 09 17 Removing the Top Cover and Keypad Board Look these four screws S03 Look at the top case Remove the FFC cable and take off the top case Remove the four screws...

Page 45: ..._____ Delta________________ 45 2008 09 17 Removing the Main Board Plant Main Board Review the 7 S05 3 S06 piece screws two kinds S05 S06 Remove the Main Board Plant Remove the Main Board Remove the fo...

Page 46: ...tors and check these right positions connection when you recover main board again Careful area of these connectors and check these right positions connection when you recover main board again D I S A...

Page 47: ...EX530 ver 02 Company Confidential Optoma___________________ Delta________________ 47 2008 09 17 Main Board Review Main Board Review Bottom side D I S A S S E M B L Y Connector CN900 to Key Pad board C...

Page 48: ..._____________ 48 2008 09 17 Removing the Optical Engine Careful assembly when you assemble it Careful assembly when you assemble it Remove the three screws Remove the screw and take off the optical en...

Page 49: ...49 2008 09 17 Removing the Optical engine and Power Supply Review the optical engine other side Review the bottom case w o optical engine Remove the zoom ring screw S10 Review the zoom ring and the s...

Page 50: ..._________ Delta________________ 50 2008 09 17 Removing the Power Supply Remove the wire connector Remove the wire connector and screw Remove the wire connector and screw Review these two screws S11 D...

Page 51: ...___________ Delta________________ 51 2008 09 17 Removing the Ballast Board Review the bottom case w o Power board Remove the HV wire Remove the screw 1 of 2 Remove the screw 2 of 2 D I S A S S E M B L...

Page 52: ..._______ Delta________________ 52 2008 09 17 Removing the Ballast Fan IR sensor board Review the top side of Ballast Remove the four screws Review the four screws S14 Review the bottom side w o Ballast...

Page 53: ...___________________ Delta________________ 53 2008 09 17 Removing the Lamp module chassis fan and accessory Review the lens fan Review the screw S16 Remove the IR receiver board Remove the thermal brea...

Page 54: ...______________ 54 2008 09 17 Removing the Lamp module chassis Remove the screw 1 of 2 S19 Remove the other screw 2 of 2 S19 Review the three screws two kinds Remove the Lamp module chassis D I S A S S...

Page 55: ...8 09 17 Removing the Accessory and Fans position review Remove the HV wire two screws S21 Remove grounding wire one screw S22 Review the Adj foot two screws S23 Review the Spaker one screw S24 D I S A...

Page 56: ...Inc ES520 EX530 ver 02 Company Confidential Optoma___________________ Delta________________ 56 2008 09 17 Removing the Fans Remove the Fan 1 Remove the Fan 2 Review the Bottom case assembly D I S A S...

Page 57: ...M2 0 4 5 3105270500 1 5 2 0 7 M 4 40 7 L12 3461431703 4 5 8 3 1 27 10 3109015300 4 5 9 M3 0 5 6 3105039100 2 3 10 3 1 06 8 3106160400 4 5 11 3 1 06 8 3106160400 4 5 12 M3 0 5 6 3100320600 4 5 13 3 1 0...

Page 58: ...tem Requirement IBM compatible PC Windows XP SP2 operating system Install Flash Tool to PC Run the Digital Zoom Projector Flash Tool Vx y msi that will automatically launch the USB drivers update The...

Page 59: ...e driver file somewhere else or Click on the Back button to return to the previous page or Click on the Cancel button to cancel the installation Ready to Install Click on the install button to start t...

Page 60: ...ick on the Finish button with the Launch checkbox checked so that the Install Wizard will start the USB driver INF update Note The USB driver INF update may take a few minutes depending your computer...

Page 61: ...and projector if it is connected The WinDrive USB drivers will be installed and registered to the system When finished a test application will execute automatically with Windows hardware wizard for a...

Page 62: ...eypads The power and lamp LED shall blink and the Projector Control mode will be enabled The New Hardware Wizard launches for the first time Windows detects a new USB device attached Select No not thi...

Page 63: ...in the status window Click on the Check button to place the projector in the Flash Tool mode The purpose of this function is to verify whether or not the project is successfully in the Flash Tool mode...

Page 64: ...o not this time Click on the Next button to continue Select Install the software automatically Click on the Next button to continue In case the wizard cannot find the driver the ProjectorControl inf p...

Page 65: ...t this time Click on the Next button to continue Select Install the software automatically Click on the Next button to continue In case the wizard cannot find the driver the ProjectorControl inf pleas...

Page 66: ...nfidential Optoma___________________ Delta________________ 66 2008 09 17 Windows completes the new hardware wizard Press the Finish button to exit Congratulations Power off the projector now Your driv...

Page 67: ...eries VID_1501 Pid_3618xxx The DP3602 series VID_1501 Pid_3602xxx The DP3616 series VID_1501 Pid_3616xxx The DP3622 series VID_1501 Pid_3622xxx The PR301x series VID_1501 Pid_2617xxx The PR302x series...

Page 68: ...Delta Elec Inc ES520 EX530 ver 02 Company Confidential Optoma___________________ Delta________________ 68 2008 09 17...

Page 69: ...will be installed automatically via Windows USB hot plug mechanism The Projector Control will be dynamically installed after entering the maintenance mode Press down up right up key in sequence The P...

Page 70: ...cument System Requirement of Flash Tool IBM compatible PC Windows XP SP2 operating system English Projector with Flash Tool USB driver installed Installation of Flash Tool Execute the file of Digital...

Page 71: ...ction is to illustrate the procedure to upgrade the application software of a DLP projector Step 1 Launch the FlashTool exe from installed shortcut at Program Digital Zoom Projector Launch FlasTool ex...

Page 72: ...or using the IR remote controller for those with limited keypads The power and lamp LED shall blink and the Flash Tool mode will be enabled Step 5 Press the Choose button to locate the new firmware wh...

Page 73: ...rading The Start button will not enable if the binary image is not a valid projector firmware Step 6 Press the Start button to update the flash with the chosen firmware A warning message box will appe...

Page 74: ...l be erased first Therefore Flash Tool will automatically erase the old firmware before upgrading Note After old firmware is erased the new firmware upgrading process will start Caution DO NOT install...

Page 75: ...2008 09 17 Note After the new firmware is upgraded the Flash Tool will perform the final validation The dialog shows the checksum with a verification message Step 8 When the validation is completed tu...

Page 76: ...nected devices 3 Ensure the Power LED is steady flashing and then press the Power button to turn On the projector The projector splash screen displays and connected devices are detected If the connect...

Page 77: ...Power button again to turn off the projector Caution Do not unplug the power cord until the Lamp LED on Cooling mode stops flashing indicating the projector has cooled down 5 5 Setting an Access Pass...

Page 78: ...Delta Elec Inc ES520 EX530 ver 02 Company Confidential Optoma___________________ Delta________________ 78 2008 09 17 1 Press the Menu button to open the OSD menu 2 Press to move to the SETUP menu...

Page 79: ...c Inc ES520 EX530 ver 02 Company Confidential Optoma___________________ Delta________________ 79 2008 09 17 3 Press to select Security 4 Press to select Security Setting and then press to select Enabl...

Page 80: ...led you are prompted to enter a password soon after the projector is powered on Note If the incorrect password is entered three times the projector auto shutdowns down after 10 seconds The default pas...

Page 81: ...utton to open the OSD menu Press to move to the SETUP menu Press to move up and down and select Advanced Press to change values for settings and then press Enter to confirm the new setting ITEM DESCRI...

Page 82: ...e up and down and select Security Press to move up and down and select Security Timer Press Enter to open the Security Timer submenu Press to change values for settings and then press Enter to confirm...

Page 83: ...ces Off High Altitude Press to change fan speed high speed in high temperature high humidity or high altitude area Off Information Hide Press to enable or disable the source searching source resolutio...

Page 84: ...the new setting ITEM DESCRIPTION DEFAULT Direct Power On If the user selects On the projector will automatically power on when AC power is supplied Off Auto Power Off min Set the projector to automati...

Page 85: ...17 6 Calibration Step of into Service Mode Step 1 To turn on the projector press the Power button on the keypad or IR controller Until the Power Off Press Power again message appears Step 2 Then press...

Page 86: ...attern with White 240 240 240 and Black 16 16 16 for calibrate VGA Source After input ready press Enter key to calibration Input Pattern Step 2 After complete the OSD will show the picture as follow i...

Page 87: ...de select ADC Calibration YUV In this menu input pattern with 75 SMPTE pattern for calibrate YUV Source and notice that the input source must be 480i format After input ready press Enter key to procee...

Page 88: ...still distinct D Switch to the Pattern 48 32 Gray Scale and then increase the Contrast Default Diff until all white scales are still distinct E Select Color Wheel Index Delay The adjustment range is...

Page 89: ...is for 4x3 input sources not enhanced for Wide screen TV 2 16 9 I This format is for 16x9 input sources like HDTV and DVD en hanced for Wide screen TV 3 16 9 II The non standard wide screen display fo...

Page 90: ...default startup screen User customized screen capture using the Logo Capture function Logo Capture Capture a displayed screen to use as the startup screen 1 Display the desired screen on the projector...

Page 91: ...and lift side color border disappeared Enable just disappearing of left side color border on the full white pattern 2 Adjust the hexagonal screw in order to up and down side color border disappeared...

Page 92: ...tions 2 Avoid touching the glass surface of the new lamp Doing so may shorten its operation life Warning Be sure to turn off and unplug the projector at least 30 minutes before replacing the lamp Fail...

Page 93: ...To prevent damage to your projector please use the recommended mounting package for installation If you intend to use a third party ceiling mount ensure that the screws meet the following specificati...

Page 94: ...___________ Delta________________ 94 2008 09 17 8 3 Lamp Setting Lamp Reset After replacing the lamp reset the lamp counter to accurately reflect the new lamp s life span 1 Select Lamp Reset A confirm...

Page 95: ...2 Lightly wipe the lens in a circular motion Caution 1 Do not use abrasive cleaners or solvents 2 To prevent discoloration or fading avoid getting cleaner on the projector case 9 2 Cleaning the Case...

Page 96: ...ld cause peeling of the color filter 3 Cleaning the DMD The DMD surface is glass and can be cleaned However avoid scratches as these can have a direct influence on the image In case of dust on the DMD...

Page 97: ...WER LED TEMP LED LAMP LED Lamp Ready Flash OFF OFF Start ON OFF OFF Cooling Flash OFF OFF Over Temperature OFF ON OFF Thermal Break Sensor error 4 blinks OFF 4 blinks Lamp error OFF OFF ON Lamp Fan er...

Page 98: ...Delta Elec Inc ES520 EX530 ver 02 Company Confidential Optoma___________________ Delta________________ 98 2008 09 17 10 3 Factory Preset Display Modes...

Page 99: ...Delta Elec Inc ES520 EX530 ver 02 Company Confidential Optoma___________________ Delta________________ 99 2008 09 17...

Page 100: ...92076400 11 Fan DC FAN ASSY NFB0712M SM02 L45 10 70 B 1 3620712511 12 Fan DC FAN ASSY BUB0612HB SM03 L165 140 60 S 1 3622607311 13 Fan DC FAN ASSY AUB0712MB R00 L50 20 70 S 1 3622701811 PWB ASSY MAIN...

Page 101: ...ER CORD 3P 3G 1 0mm 2 L1800 BLK AUS 1 3090210400 26 Cable CABLE SIGNAL D SUB D SUB L1800 BLK 3081405001 27 CD CD SOFTWARE PACKING ASSY J5P5 6LB OPTOMA 1 3534058001 28 CARD CARD QUICK START J5P5 6LB OP...

Page 102: ...lta Elec Inc ES520 EX530 ver 02 Company Confidential Optoma___________________ Delta________________ 102 2008 09 17 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31...

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