Optimum 3338165 Operating Manual Download Page 4 | Manualshive

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Version 1.1.0 dated 2020-08-07

Page 4

Translation of the original instructions

MH35G

│

MH35V

GB

Schaltplan - Wiring diagram - MH35V ......................................................................................................... 70

Malfunctions

Milling machine malfunctions....................................................................................................................... 77

Copyright ..................................................................................................................................................... 78

Terminology/Glossary.................................................................................................................................. 78

Change information manual......................................................................................................................... 78

Liability claims/warranty............................................................................................................................... 79

Advice for disposal / Options of reuse: ........................................................................................................ 79

Storage ........................................................................................................................................................ 80

Dismantling, disassembling, packing and loading ....................................................................................... 80
8.7.1

Decommissioning........................................................................................................................... 81

Dismantling .................................................................................................................................... 81

Disassembly................................................................................................................................... 81

Packing and loading....................................................................................................................... 81

Disposal of new device packaging............................................................................................................... 81

Disposal of lubricants and cooling lubricants............................................................................................... 81

Disposal via municipal collection facilities ................................................................................................... 82

Product follow-up ......................................................................................................................................... 82

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Summary of Contents for 3338165

Page 1: ...GB Operating Manual Version 1 1 0 Milling machine Part no 3338165 Part no 3338170...

Page 2: ...15 1 9 4 Separation guard 16 1 10 Safety check 16 1 11 Personal protective equipment 17 1 12 For your own safety during operation 17 1 13 Switching off and securing the milling machine 17 1 13 1 Lock...

Page 3: ...0 1 Setting the drilling or tapping depth Setting the beep 37 4 11 Tapping 37 4 12 Inserting or Removing Tool 37 4 12 1 Inserting 38 4 12 2 Removing 38 4 13 Clamping the workpieces 39 4 13 1 Calculati...

Page 4: ...3 Change information manual 78 8 4 Liability claims warranty 79 8 5 Advice for disposal Options of reuse 79 8 6 Storage 80 8 7 Dismantling disassembling packing and loading 80 8 7 1 Decommissioning 81...

Page 5: ...ce life In the paragraph Maintenance all maintenance works and functional tests are described which the operator must perform in regular intervals The illustration and information included in the pres...

Page 6: ...ures must be taken to comply with national regulations before com missioning the milling machine Always keep this documentation close to the milling machine If you want to re order the operating instr...

Page 7: ...ther pictograms Symbol Alarm expression Definition consequence DANGER Impending danger that will cause serious injury or death to people WARNING A danger that can cause serious injury or death CAUTION...

Page 8: ...ing machine is being used improperly We will not be held liable for any damages resulting from any operation which is not in accord ance with the intended use We expressly point out that the guarantee...

Page 9: ...d health risks When processing plastics the machine operator must ensure that static electricity gener ated during the machining process can be discharged easily When processing carbons graphite and c...

Page 10: ...selected so that the cutting speed remains constant normal trade coolants lubricants are used for hard materials Additional for MH35V WARNING This machine is not intended for use in residential build...

Page 11: ...operates with at high speeds circulating parts and tools and electrical voltage and currents We have used design and safety engineering to minimize the health risk to personnel resulting from these ha...

Page 12: ...the operators the maintenance personnel Consequently the warning notes refer both to the use of the milling machine and to its mainte nance WARNING Always isolate the milling machine from the electric...

Page 13: ...e a year in all safety regulations relevant to the machine its operation and generally accepted engineering standards The operator must also check the personnel s knowledge level document the training...

Page 14: ...th fully functional safety devices Stop the milling machine immediately if there is a failure on the safety device or becomes inef fective This is your responsibility If a safety device has been activ...

Page 15: ...switch WARNING Dangerous voltage even if the main switch is switched off The areas marked by the pictogram might contain live parts even if the main switch is switched off 1 9 3 Stored charge on MH35...

Page 16: ...uard 1 10 Safety check Check the milling machine regularly Check all safety devices before starting work once a week with the machine in operation and after all maintenance and repair work 1 General c...

Page 17: ...ctions must be observed during assembly operation maintenance and repair Use protective glasses Switch off the milling machine before measuring the workpiece Do not work on the milling machine if your...

Page 18: ...erating equipment inspection The operator of the machine must ensure that the electrical systems and operating equipment are inspected with regards to their proper condition namely by a qualified elec...

Page 19: ...5V 400V 400V Milling spindle motor power 1 1 1 5 KW 1 5 KW 2 2 Milling capacity MH35G MH35V Drilling capacity in steel S235JR mm max 32 Drilling capacity in steel S235JR mm max 28 Max milling head siz...

Page 20: ...travel mm 450 X axis handwheel scale 3mm rev graduation 0 05mm Y axis travel mm 200 Y axis handwheel scale 3mm rev graduation 0 05mm 2 6 Dimensions MH35G MH35V Dimensions balance point on page 26 Tot...

Page 21: ...ends on production engineering factors e g speed material and clamping conditions INFORMATION The specified numerical value represents the emission level and does not necessarily a safe working level...

Page 22: ...information about the noise emission should however allow the operator of the machine to more easily evaluate the hazards and risks CAUTION Depending on the overall noise exposure and the basic thres...

Page 23: ...uspension equipment that might break under load can cause severe injuries or even death Check that the lifting and load suspension gear has sufficient load bearing capacity and that it is in perfect c...

Page 24: ...ance The slip resistant mat and or the slip resistant floor must be at least R11 according to BGR 181 The used shoes must be suitable for being used in those machining areas The accessible areas must...

Page 25: ...interaction of vibrations between the milling machine and the foundation resonant frequency of the components If the rigidity of the overall system is insufficient critical speeds with annoying vibra...

Page 26: ...020 08 07 26 Translation of original instruction MH35G MH35V EN MH35G_MH35V_GB_3 fm 3 5 Dimensions balance point A A A A 25 215 850 205 max 1340 750 1030 358 85 400 P16 400 570 Schwerpunkt Centre of g...

Page 27: ...improper tool holders or their operation at inadmissible speeds constitutes a hazard Only use the tool holders e g drill chuck which were delivered with the machine or which are offered as optional e...

Page 28: ...ts that could damage the paintwork Observe the cleaning agent manufacturer s information and notes Grease all exposed machine parts using an acid free lubricating oil Lubricate the milling machine in...

Page 29: ...nected Correct direction of rotation observe phase sequence Direction of spindle rotation on page 35 If necessary two phase connectors at the three phase current switch MH35G or at the con nection in...

Page 30: ...occur 3 9 4 Protection from Dangerous Shock Currents use of ELCBs To achieve increased safety in all installation systems and in power supply ranges for which the installation provisions stipulate or...

Page 31: ...A they are therefore suitable for all the circuits mentioned ELCBs of this series therefore detect all types of fault current according to the triggering characteristic B i e both smooth DC fault cur...

Page 32: ...ntrol and indicating elements Pos Designation Item Designation 1 Control panel Control panel on page 33 2 Gear switch 3 Quill lever 4 Spindle protection 5 Main switch 6 Milling head height adjustment...

Page 33: ...mergency stop button 17 Spindle rotation OFF 16 Depth display Speed display only MH35V 19 Rotational direction Direction of spindle rotation on page 35 18 Spindle rotation ON 21 Mechanical securing qu...

Page 34: ...on INFORMATION The machine cannot be started if the spindle protection is not closed and the locking pin of integrated drill drift is in drifting position 4 4 Switching the milling machine off Switch...

Page 35: ...eal cutting speed by se lecting the correct rotation speed by hand We recommend using a machining technology paperback ISBN 978 3 8085 1473 3 example only in German language available In these referen...

Page 36: ...truction manual assumes that the milling machine MH35G and MH35V has been obtained without recirculating ball screws The forces and backlash occurring in the spindle nuts leads to chatter marks on the...

Page 37: ...n of rotation is per formed 4 11 Tapping If necessary adjust the mechanical drill stop Set the drilling depth on the display to the desired depth Deactivate fine feed spindle where this has not yet ha...

Page 38: ...milling spindle Clean cone of the tool Mechanical securing of the quick clamping system 21 to be released Push up the spindle level and place the tool into the spindle Release the spindle lever again...

Page 39: ...ables The specific cutting force kc1 1 and the chip thickness exponent mc are dependent on the material used Both parameters are present in tabular reference books and must be investi gated for the co...

Page 40: ...se to the desired position Retighten the fastening screws INFORMATION The milling head should be aligned after resetting to the initial position with a dial indicator so that holes can be produced wit...

Page 41: ...ion 5 1 Safety WARNING The consequences of incorrect maintenance and repair work may include extremely serious injuries to those working on the milling machine and damage to the milling machine Mainte...

Page 42: ...erval Where What How Start of work after every main tenance or repair work Milling machine Safety check on page 16 Start of work after every main tenance or repair work Dovetail guides Oiling Oil all...

Page 43: ...ght glass The sight glass oil level dropped must be half covered Img 5 1 Gear oil level When necessary Spindle nut Milling head Readjusting Z axis An larger amount of backlash in the milling head spin...

Page 44: ...Z axis Spindle nut Milling table Reset X axis Increased play in the milling table spindles can be reduced by resetting the spindle nuts The spindle nuts are reset by reduc ing the thread flanks of th...

Page 45: ...indications given in these operating instructions Optimum Maschinen Germany GmbH accepts no liability nor does it guarantee against damage and operating malfunctions resulting from failure to observe...

Page 46: ...e article no is located in the spare parts list Die Seriennummer befindet sich am Typschild The serial no is on the rating plate 6 2 Hotline Ersatzteile Spare parts Hotline 49 0 951 96555 118 ersatzte...

Page 47: ...020 8 7 47 Originalbetriebsanleitung MH35G MH35V DE EN MH35G_MH35V_parts fm 6 6 Fr sfutterschutz Mill chuck safety Abb 6 1 Fr sfutterschutz Mill chuck safety 150 150 66 67 161 154 162 155 157 89 148 1...

Page 48: ...opf Milling head Abb 6 2 Fr skopf Milling head 65 87 111 113 112 97 95 127 97 94 127 110 99 100 70 58 98 24 133 64 114 47 164 147 55 146 54 145 100 88 41 4 115 75 74 71 76 117 59 72 53 109 86 124 122...

Page 49: ...triebsanleitung MH35G MH35V DE EN MH35G_MH35V_parts fm 6 8 Fr skopf Milling head Abb 6 3 Fr skopf Milling head 134 57 52 56 132 63 62 133 43 131 44 42 45 69 50 116 93 78 140 118 40 83 68 80 81 85 79 7...

Page 50: ...H35V DE EN MH35G_MH35V_parts fm 6 9 Fr skopf Milling head Abb 6 4 Fr skopf Milling head 101 9 104 19 18 103 17 3 16 105 9 107 28 110 22 108 23 9 29 33 137 37 30 35 36 136 141 142 38 144 143 163 135 33...

Page 51: ...Version 1 1 0 2020 8 7 51 Originalbetriebsanleitung MH35G MH35V DE EN MH35G_MH35V_parts fm 6 10 Schaltschrank Switch cabinet Abb 6 5 Schaltschrank Switch cabinet 1 2 3...

Page 52: ...riebsanleitung MH35G MH35V DE EN MH35G_MH35V_parts fm 6 11 S ule Column Abb 6 6 S ule Column 35 36 4 18 34 3 14 13 13 16 31 42 5 3 33 2 5 6 32 41 38 40 39 23 7 13 13 12 8 30 5 20 29 22 4 1 20 29 9 28...

Page 53: ...arts fm 6 12 Kreuztisch Cross table Abb 6 7 Kreuztisch Cross table 4 32 11 30 31 20 2 14 27 28 5 23 6 29 7 10 35 34 33 42 43 44 32 11 30 20 2 31 14 19 36 18 5 27 28 49 33 34 10 35 37 51 24 23 41 26 8...

Page 54: ...BU 4UFCFSOJ WSUBMOJ TUSPK SF F 5F HBI 7 UB LP GS LB 6 0WPMZ JTMQ ZWU 0QOP TMISIOM K ZZMV 1 2 3 4 Ersatzteileliste Fr skopf Spare parts list mill head Pos Bezeichnung Designation Menge Gr sse Artikelnu...

Page 55: ...39 Schraube Screw 1 M8x35 40 Klemmmutter Clamping nut 1 03338165140 41 Welle Shaft 1 03338165141 42 H lse Sleeve 1 03338165142 43 Welle Shaft 1 03338165143 44 Sicherungsring Retaining ring 1 22 042SR2...

Page 56: ...MH 35 V 03338170187 88 Anzeige Indicator 1 03338165188 89 R ndelschraube Knurled screw 1 90 Klemmhebel Clamping lever 2 91 T Schraube T Screw 2 03338165191 92 Klemmhebel Clamping lever 1 03338165192 9...

Page 57: ...cket head screw 3 ISO 4762 M5 x 12 133 Innensechskantschraube Socket head screw 7 ISO 4762 M5 x 10 134 Innensechskantschraube Socket head screw 1 ISO 4762 M6 x 10 135 Gewindestift Grub screw 2 DIN 914...

Page 58: ...ll Chuck Guard complete 1 033381651149CPL Ersatzteileliste Schaltschrank Spare parts list switch cabinet Pos Bezeichnung Designation Menge Gr sse Artikelnummer Qty Size Item no 1 Schaltschrank Switch...

Page 59: ...4 3 36 Innensechskantschraube Socket head screw 4 ISO 4762 M4 x 10 37 Innensechskantschraube Socket head screw 1 ISO 4762 M8 x 12 38 Faltenbalg Rubber gaiter 1 0333843037 39 Innensechskantschraube So...

Page 60: ...pin 4 40 Innensechskantschraube Socket head screw 2 ISO 4762 M8 x 16 41 Innensechskantschraube Socket head screw 2 ISO 4762 M5 x 10 42 Scheibe Washer 4 DIN 125 A 17 43 Federring Spring washer 4 DIN 1...

Page 61: ...Version 1 1 0 2020 8 7 61 Originalbetriebsanleitung MH35G MH35V DE EN MH35G_MH35V_parts fm 6 14 Schaltplan Wiring diagram MH35G 440V 60Hz...

Page 62: ...Version 1 1 0 2020 8 7 62 Originalbetriebsanleitung MH35G MH35V DE EN MH35G_MH35V_parts fm...

Page 63: ...Version 1 1 0 2020 8 7 63 Originalbetriebsanleitung MH35G MH35V DE EN MH35G_MH35V_parts fm...

Page 64: ...Version 1 1 0 2020 8 7 64 Originalbetriebsanleitung MH35G MH35V DE EN MH35G_MH35V_parts fm...

Page 65: ...icherheitssteuerung Safety cintrol relay 1 2K2 Relais Sicherheitssteuerung Safety cintrol relay 1 2K3 Sch tz Vorw rts Contactor CW 1 2K4 1 Sch tz R ckw rts Contactor CCW 1 2K5 Sch tz Dreiecklauf Conta...

Page 66: ...Version 1 1 0 2020 8 7 66 Originalbetriebsanleitung MH35G MH35V DE EN MH35G_MH35V_parts fm 6 15 MH35G Schaltplan mit integrierter Werkzeugsteuerung Wiring diagram with integrated tool control...

Page 67: ...Version 1 1 0 2020 8 7 67 Originalbetriebsanleitung MH35G MH35V DE EN MH35G_MH35V_parts fm...

Page 68: ...Version 1 1 0 2020 8 7 68 Originalbetriebsanleitung MH35G MH35V DE EN MH35G_MH35V_parts fm...

Page 69: ...Sch tz Anti contactor 1 1M2 Hubmotor Lifting motor 1 1T4 Trafo Transformer 1 1F4 Schutzschalter doppelter Durchgang Circuit breaker double pass 1 1F5 Schutzschalter Circuit Breaker 15 1 1F6 Schutzscha...

Page 70: ...Version 1 1 0 2020 8 7 70 Originalbetriebsanleitung MH35G MH35V DE EN MH35G_MH35V_parts fm 6 16 Schaltplan Wiring diagram MH35V 440V 60Hz...

Page 71: ...Version 1 1 0 2020 8 7 71 Originalbetriebsanleitung MH35G MH35V DE EN MH35G_MH35V_parts fm...

Page 72: ...Version 1 1 0 2020 8 7 72 Originalbetriebsanleitung MH35G MH35V DE EN MH35G_MH35V_parts fm...

Page 73: ...Version 1 1 0 2020 8 7 73 Originalbetriebsanleitung MH35G MH35V DE EN MH35G_MH35V_parts fm...

Page 74: ...S0 Hauptschalter Main switch 1 1T7 Netzteil Power pack 1 1L0 Drossel Inductor 1 033381701L0 1U2 Frequenzumrichter Frequency conventer 1 1Z0 Netzfilter Line filter 1 2A4 Steuerplatine Control board 1 0...

Page 75: ...150 Meropa 150 VG 100 CLP 100 Aral Degol BG 100 BP Energol GR XP 100 SPARTAN EP 100 Kl beroil GEM 1 100 Mobilgear 627 Shell Omala 100 Meropa 100 VG 68 CLP 68 Aral Degol BG 68 BP Energol GR XP 68 SPAR...

Page 76: ...broches haute vitesse VG 68 Deol BG 68 Emergol HLP D68 Spartan EP 68 Druck l KLP 68 C Shell Omala 68 Fett f r Zentralschmierung Flie fett Grease for central lubrica tion Graisse pour lubrification ce...

Page 77: ...f the workpiece surface is rough Upcut mill machining not possible under the current operating condi tions Clamping lever of the movement axes not tightened Loose collet chuck loose drill chuck mechan...

Page 78: ...ick clamping system System with collet instead of a drawbar Drill chuck Drill bit adapter Collet Holder for end mill Drill mill head Upper part of the milling machine Quill Hollow shaft in which the m...

Page 79: ...operating instructions negligent or incorrect handling and use of improper operating materials Unauthorized modifications and repairs Insufficient installation and safeguarding of the machine Disrega...

Page 80: ...waste manage ment If appropriate call on the help of a specialist waste disposal company for the treatment of the material Please make sure that electrical components are disposed of professionally a...

Page 81: ...lied to the material reuse The packaging wood can be supplied to the disposal or the reuse Any packaging components made of cardboard box can be chopped up and supplied to the waste paper collection T...

Page 82: ...t the environment and the public health Incorrect disposal constitutes a risk to the environment and public health Recycling of material will help reduce the consumption of raw materials For further i...

Page 83: ...MC Directive 2014 30 EU Restriction of the use of certain hazardous substances in electrical and elec tronic equipment 2015 863 EU The following harmonized standards were applied EN 13128 2001 A2 2009...

Page 84: ...l requirements EN 13849 1 2015 Safety of machinery Safety related parts of controls Part 1 General design principles EN 13849 2 2012 Safety of machinery Safety related parts of controls Part 2 Validat...

Page 85: ...M Malfunctions 77 Master switch 15 O Obligations of the operator 13 Operator 13 user 12 P Personal protective equipment 23 Power failure 34 Q Qualification of personnel Safety 12 R Rating plates 6 Re...

Page 86: ...PTImill MH 35 G V Ersatzteile OPTImill MH 35 G V Zubeh r OPTImill Zubeh r Ihr Ersatzteil nicht in den Listen Direkt zum Formular Download Tragen sie Ihr Maschinenmodell samt Bauteil und Artikelnr ein...

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