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2

Installation and

Specifications

In This Chapter. . . .

— Labeling the Field Points

— Template for Manually Creating labels

— Dimensions for Mounting

— Panel Specifications

— Power Supply Connections

— Connecting the Configuration Cable

— Selecting a Communications Cable

— Communications Cable Details

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Summary of Contents for OP-414

Page 1: ...OP 414 Setpoint Panel Manual Number OP 414 M ...

Page 2: ...tandards We do not guarantee the products described in this publication are suitable for your particular application nor do we assume any responsibility for your product design installation or operation If you have any questions concerning the installation or operation of this equipment or if you need additional information please call us at 1 800 633 0405 This publication is based on information ...

Page 3: ...u contact us in reference to this manual be sure and include the revision number Title OP 414 Setpoint Panel User Manual Manual Number OP 414 M Issue Date Effective Pages Description of Changes Original 8 99 All Original Issue ...

Page 4: ...vailable Monday through Friday from 9 00 A M to 6 00 P M Eastern Standard Time The Web Site address is www automationdirect com All electrical circuits connected to the communications port receptacle are rated as Safety Extra Low Voltage SELV Operating Temperature 0 to 50 C Storage Temperature 20 to 70 C Operating Humidity 95 non condensing Air Composition No corrosive gases permitted No preventat...

Page 5: ... Frequently Asked Questions 1 6 Chapter 2 Installation and Specifications Labeling the Field Points 2 2 Labeling the Field Points 2 2 Creating the Labels 2 2 Creating Labels Using OP WINEDIT 2 2 Template for Manually Creating Labels 2 4 Dimensions for Mounting 2 5 Panel Specifications 2 6 Physical Specifications 2 6 Environmental Specifications 2 6 Operating Specifications 2 6 Power Supply Connect...

Page 6: ...egisters 3 6 Register Definition 3 7 PLC Register Assignment Examples 3 8 DirectLOGIC User Memory Overview 3 10 Chapter 4 Configuring Your Operator Panel Preparing for Configuration 4 2 OP WINEDIT Software 4 2 More about OP WINEDIT 4 2 HELP Screens 4 2 Computer System Requirements 4 3 How to Configure Your Panel 4 3 Step 1 Load OP WINEDIT 4 3 Step 2 Connect Panel to PC 4 3 Step 3 Open OP WINEDIT 4...

Page 7: ...t 5 4 Forcing Setpoints 5 5 Example Using D3 330 340 5 6 Register Usage 5 6 Examples Using Allen Bradleyt SLC 5 03 5 04 and Micrologix 5 7 Interfacing to A B Memory 5 7 Displaying Numeric Data 5 7 Reading a Setpoint 5 8 Forcing Setpoints 5 9 Troubleshooting the OP 414 Panels 5 10 Troubleshooting 5 10 Power Supply Problems 5 10 Configuration Problems 5 10 Communication Problems 5 10 Getting Help 5 ...

Page 8: ...1 1 Getting Started In This Chapter Introduction Conventions Used OP 414 Overview Frequently Asked Questions ...

Page 9: ...re using a DirectLOGIC PLC product you will want to keep the DirectSOFT User Manual handy while programming your system For other PLC brands you must reference their user manuals to properly program the ladder logic required to operate the OP panel We realize that even though we strive to be the best we may have arranged our information in such a way that you cannot find what you are looking for F...

Page 10: ...your personal computer call up the screens you will need and how to download the configuration program to your panel Programming Examples Provides example programs for using the standard functions and features These examples include ladder logic for implementing pushbuttons and messages using DirectLOGIC compatibles and Allen Bradley SLC 5 03 5 04 and Micrologix CPUs Also includes troubleshooting ...

Page 11: ...ace to your PLC automation system This panel is not designed for applications which demand large amounts of operator data entry The panel communicates with your PLC using RS 232 serial communication Details on configuration software and programming your operator panel are covered in later chapters All OP400 series panels can only be used in a stand alone fashion one panel can be used with each CPU...

Page 12: ... the OP panel and PLC as well as for programming your panel configurations The OP 414 can also draw 5VDC input power through this port through the communications cable when using a DL05 DL105 DL205 or DL405 PLC In this case the OP PS400 power supply is only needed for configuration The center negative connector is located on the side of the panel and is used to connect the OP PS400 power supply Th...

Page 13: ...an I connect more than one OP 414 panel to one PLC CPU A Yes but only if the CPU has more than one communications port OP400 series panels can only be used in a stand alone fashion that is one panel can be used with one CPU port OP600 and OP1000 series panels can be used in multiple panel applications even if the CPU has only a single communications port with an OP 9001 communications panel Q What...

Page 14: ...is Chapter Labeling the Field Points Template for Manually Creating labels Dimensions for Mounting Panel Specifications Power Supply Connections Connecting the Configuration Cable Selecting a Communications Cable Communications Cable Details ...

Page 15: ...xt The labels can also be created manually using the template shown on page NO TAG Here are some ways of manually creating labels S Use a computer graphics program and a laser printer to create the transparency directly or print the labels on paper and photocopy them to a transparency sheet S Use press on letters on a transparency sheet S Use a typewriter or lettering machine or use press on lette...

Page 16: ...d Specifications 2 3 Installation and Specifications The OP 414 Label Template appears Type in the label text for all six Field Points Press OK to save the labels Select OP 414 and Configure Panel 2 Select Labels 3 4 ...

Page 17: ...m the module by unsnapping the four plastic tabs which hold the bezel to the module frame Locate the pocket and carefully slide the labels into place Re attach the bezel by snapping the bezel onto the case insert them in the panel High Limit Low Limit Current Value Target Hourly Rate Differential High Limit Low Limit Current Value Target Hourly Rate Differential Template for Manually Creating Labe...

Page 18: ...lation and Specifications 2 5 Installation and Specifications Dimensions for Mounting 5 40 5 00 0 60 Example panel mounting 0 50 1 00 Cutout Area 0 20 0 16 DIA four places 2 00 3 10 3 00 Dimensions in Inches ...

Page 19: ... condensing Air Composition No corrosive gases permitted Power Consumption 0 85W 5 VDC Power On surge of 0 35 A for 1 ms max Power Connector Three terminal DC power plug center negative Power Supply 5 VDC external power supply required for configuration on all panels required for operation on all PLCs except DL05 DL105 DL205 and DL405 Minimum Maximum Supply Voltage 5 VDC only Diagnostics LED Statu...

Page 20: ...ough the communications cable All other PLCs including DL305 and Allen Bradley 5 03 5 04 and Micrologix require the use of an external 5VDC power supply during operation NOTE Only use a 5 VDC power supply that has a center negative DC power jack Configuration 5 VDC Power Supply Required For Configuring All 400 series panels 5 VDC Power Supply Part No OP PS400 OP CCBL Configuration Cable Operation ...

Page 21: ...rt of the personal computer The panel may then be configured using the OP WINEDIT configuration software The figure below shows configuration cable connectors and wiring specifications The wiring diagram refers to the cable connectors not the communication ports This cable is disconnected after configuration OP CCBL Configuration Cable Computer Panel 1 not used 2 RX 3 TX 4 not used 5 Sig ground 6 ...

Page 22: ...pin OP 4CBL 3 Bottom port 25 pin see note below D4 440 Top port OP 4CBL 3 Bottom port see note below D4 450 Phone Jack OP 2CBL 2 Top port 15 pin OP 4CBL 3 Bottom port 25 pin see note below D4 DCM module Only port see note below Slice I O panels Only one OP 4CBL 3 TI305t SIMATICâ TI305t 325 07 PPX 325 07 Requires DCU see note below 330 37 PPX 330 37 Requires DCU see note below 325S 07 or 325 w Stag...

Page 23: ... Bradley OP 4CBL 3 DL405 1 2 3 4 1 RX 2 TX 3 not used 4 Sig ground RJ11 RJ11 PLC 1 4 3 2 RJ12 Panel 1 4 8 not used 7 not used 6 not used 5 not used 4 Sig ground 3 RX 2 TX 1 not used DB15 PLC 2 3 4 3 RJ12 Panel 5 11 4 15 Sig ground 14 Sig ground 13 Sig ground 12 not used 11 5 VDC 10 not used 9 not used 1 15 1 9 1 6 1 not used 2 RX 3 TX 4 not used DB9 PLC 2 4 3 3 RJ12 Panel 1 5 5 Sig ground 6 not us...

Page 24: ...ot used 12 not used 11 not used 10 not used 9 not used 5 DB9 PLC 2 3 4 3 RJ12 Panel 1 7 DB15 DB25 1 Sig ground 2 not used 3 RX 4 TX 6 Sig ground 5 5 VDC 3 4 5 6 2 1 RJ12 Panel Connection Panel PLC 4 5 Make this cable for use with D3 330 w DCU D3 350 DL405 bottom ports and all DCM modules 25 pin ports 1 25 21 not used 20 not used 19 not used 18 not used 17 not used 16 not used 15 not used 14 not us...

Page 25: ...13 Understanding the Features In This Chapter Learning the Features Display and Setpoint Operations Numerical Data Types Decimal Point PLC Registers DirectLOGIC User Memory Overview ...

Page 26: ...re attempting to configure and use the OP panel As you proceed through this chapter relate the topics discussed with how your operator panel may be implemented The concepts discussed in this chapter are applicable to all PLCs SDisplay and Setpoint Operations S PLC Registers SNumeric Data Types S User Memory Overview SDecimal Point MACHINE PLC Memory Requirements Process Data OP WINEDIT ...

Page 27: ...whose field point has been configured as setpoint data then you can use the UP or DOWN ARROWS to change the value shown in the window However the UP or DOWN ARROWS have no effect on field points that have been configured as display data 1 2 3 5 6 4 Field points 1 6 High Limit Low Limit Current Value Target Hourly Rate Differential Field point 3 data cell 2 long BCD Field point 1 data cell Field po...

Page 28: ...TE If the Force Setpoint option is not selected in the OP WINEDIT configuration software then setpoints cannot be forced and registers M 12 M 13 and M 14 cannot be used Numeric Data Types There are two types of data that the OP 414 can display BCD long also known as BCD double and Binary BCD long or BCD double data has a value range of 0 99999999 To display a BCD long number place the least signif...

Page 29: ...l 2 XXXX Don t care Decimal Point The number of digits displayed after the decimal point is configured in the OP WINEDIT Configuration Software The decimal point location is configured separately for each field point The decimal point is for displaying purposes only and cannot be changed by or written to a PLC register for use in the PLC program Once configured it is fixed and can only be changed ...

Page 30: ...nk of 15 contiguous PLC registers The register set is shown in the table below Field point 3 data cell 2 long BCD Field point 1 data cell Field point 1 data cell 2 long BCD Field point 2 data cell Field point 2 data cell 2 long BCD Field point 3 data cell Field point 4 data cell Function M 0 M 1 M 2 M 5 M 6 Register M 3 M 4 PLC Register OP 414 Panel PLC Register Map Field point 6 data cell 2 long ...

Page 31: ...point 4 data S Register M 7 Field point 4 data cell 2 for long BCD numbers only S Register M 8 Field point 5 data S Register M 9 Field point 5 data cell 2 for long BCD numbers only S Register M 10 Field point 6 data S Register M 11 Field point 6 data cell 2 for long BCD numbers only S Register M 12 Field point force data Value to force setpoint equal to when force operation is initiated by the PLC...

Page 32: ... BCD Field point 2 data cell Field point 2 data cell 2 long BCD Field point 3 data cell Field point 4 data cell M 0 M 1 M 2 M 5 M 6 M 3 M 4 Field point 6 data cell 2 long BCD Field point 4 data cell 2 long BCD Field point 5 data cell Field point 5 data cell 2 long BCD Field point 6 data cell Field point force data cell M 7 M 8 M 11 M 12 M 9 M 10 Field point force data cell 2 long BCD Force control...

Page 33: ...int 1 data cell Field point 1 data cell 2 long BCD Field point 2 data cell Field point 2 data cell 2 long BCD Field point 3 data cell Field point 4 data cell M 0 M 1 M 2 M 5 M 6 M 3 M 4 Field point 6 data cell 2 long BCD Field point 4 data cell 2 long BCD Field point 5 data cell Field point 5 data cell 2 long BCD Field point 6 data cell Field point force data cell M 7 M 8 M 11 M 12 M 9 M 10 Field ...

Page 34: ...1400 V7377 V10000 V17777 User Data Space available for OP panels DirectLOGIC PLCs use octal addressing as indicated by the shaded areas D4 450 V Memory V1400 R400 D3 340 R Memory R563 R700 R767 V40600 Internal Relay Memory V40600 V40617 V40600 V40677 V40600 V40777 V37777 V40635 V40600 V40617 R016 R100 R106 V7377 V10000 R037 V1200 V7377 D0 05 V Memory V40600 V40637 R400 D3 330 R Memory R563 R016 R0...

Page 35: ...4 Configuring Your Operator Panel In This Chapter Preparing for Configuration How to Configure Your Panel ...

Page 36: ...onfigure your communication link select pushbutton control and enter operator display messages Order the software from Automationdirect com using part number OP WINEDIT The OP 414 panel requires version 2 3 or later The OP WINEDIT software provides Help windows which supply instructions for performing all necessary configuration tasks Should you have problems understanding how to program your pane...

Page 37: ...h high density diskette and comes with its own manual Here are brief installation instructions S Place the installation disk into your computer s floppy drive usually either drive A or drive B S Open Microsoftt Windows 3 1 or above For Microsoft Windows 95 98 or NT the Start Run program task bar is located at the bottom left portion of your screen For Microsoft Windows 3 x versions select File Run...

Page 38: ...rate and parity Enter the appropriate parameters for your PLC The following table provides the necessary information for most PLCDirect controllers For other PLC families reference that product s user manual to determine the port communications capabilities During configuration make sure that your address and communications parameters match the PLC port settings The PLC Timeout works like this Whe...

Page 39: ...xternal power supply PLC Model Port Baud Rates Parity DL105 D2 230 D2 240 D4 430 440 Top 9600 Odd None D3 340 Stop Bit 1 1 D4 450 9600 1 Odd Odd None Odd 9600 19 2k 4800 9600 19 2k 9600 19 2k Odd None 9600 Odd 9600 19 2k Odd None 9600 19 2k Odd None Bottom Bottom Top DB25 DB15 RJ12 D3 350 1 Odd Top Bottom 9600 4800 9600 19 2K 1 Odd None Top Bottom 9600 9600 19 2K D2 250 1 Odd None 9600 Odd None 96...

Page 40: ...s a PLC register S Force Option Selecting this option allows the PLC ladder program itself to write to a setpoint location Open the Field Point Configuration window below by double clicking on the Point selected or clicking Modify with the Point selected BCD is typically used for Direct Logic PLCs Binary is typically used for Allen Bradley PLCs Save and Download Once you have completed your config...

Page 41: ...5 Programming Examples In This Chapter Examples Using DirectLOGIC PLCs DL05 105 DL205 D3 350 DL405 Application Examples D3 340 Application Example Allen Bradleyt Application Examples Troubleshooting ...

Page 42: ...ing at R400 Any block of registers within the data word range can be used The following table lists the data word registers for DirectLOGIC CPUs Data Word Registers for DirectLOGICt PLCs Family CPU Control Relay Registers Family CPU Control Relay Registers DirectLOGICt DL05 D0 05 V1200 V7377 DirectLOGICt DL105 F1 130 V2000 V2377 DirectLOGICt DL205 D2 230 V2000 V2377 D2 240 V2000 V3777 D2 240 V2000...

Page 43: ...inary number configure the field point for display Binary and the required number of digits after the decimal Then use the LD and OUT instructions instead of LDD and OUTD since the Binary data type only uses one register X5 LDD V2106 OUTD V2002 This rung loads the value from V2106 V2107 Field point 3 data cell 2 long BCD Field point 1 data cell Field point 1 data cell 2 long BCD Field point 2 data...

Page 44: ...oint Binary and the required number of digits after the decimal Then use the LD and CMP instructions instead of LDD and CMPD since the Binary data type only uses one register Be sure the CMP is a decimal value C71 LDD V2000 CMPD V4065 This rung loads the value from V2000 V2001 and compares it to the value in V4065 V4066 If V4065 V4066 is greater than setpoint 1 this rung turns on output Y10 SP60 Y...

Page 45: ...Binary only use the force data cell The force data cell 2 is ignored by the panel NOTE The Force Option must be selected in OP WINEDIT in order to force setpoints C75 Put the value 5678 into force data cell V2014 Field point 3 data cell 2 long BCD Field point 1 data cell Field point 1 data cell 2 long BCD Field point 2 data cell Field point 2 data cell 2 long BCD Field point 3 data cell Field poin...

Page 46: ...tSOFT DSTR K1234 DOUT R502 F50 IO0 F60 F60 DSTR R500 This rung displays a BCD long number on display point 1 DOUT R400 F50 C374 F60 First Scan IO1 These two rungs force a setpoint using the Force Option on setpoint 2 A one shot OUTRST is used to execute the force operation DSTR K8945 DOUT R430 F50 DSTR K82 DOUT R434 F50 F60 F60 C200 DSTR R502 DOUT R402 F50 F60 OUTRST C200 Field point 1 data cell F...

Page 47: ...or an A B PLC Notice that the base address is N7 0 so N7 02 is M 2 Also field point 2 is set for display in BCD format A value held in N7 45 will be written to N7 2 and displayed as field point 2 as long as B2 22 3 is active To display a Binary number configure the field point for display and binary and use the MOV command to display the value B3 22 Puts the value from N7 45 into field point 2 3 M...

Page 48: ...nvert the setpoint N7 4 from BCD to decimal If the value exceeds the setpoint O 0 0 will be turned on Field point 3 data cell 2 long BCD Field point 1 data cell Field point 1 data cell 2 long BCD Field point 2 data cell Field point 2 data cell 2 long BCD Field point 3 data cell Field point 4 data cell Function M 0 N7 0 M 1 N7 1 M 2 N7 2 M 5 N7 5 M 6 N7 6 Register M 3 N7 3 M 4 N7 4 PLC Register Fie...

Page 49: ... 13 and M 14 NOTE The Force Option must be selected in OP WINEDIT in order to force setpoints Field point 2 data cell 2 long BCD Field point 3 data cell 2 long BCD Field point 1 data cell Field point 1 data cell 2 long BCD Field point 2 data cell Field point 3 data cell Field point 4 data cell Field point 6 data cell 2 long BCD Field point 4 data cell 2 long BCD Field point 5 data cell Field point...

Page 50: ... Also if you are using another 5V power supply make sure that it has a center negative connector If using a PLC that supplies 5V for operation through the communications cable check to make sure sure that pin 5 on the lead going into the panel has a 5V signal Make sure that you are using the proper configuration cable OP CCBL and that it is securely connected Check your configuration program and m...

Page 51: ...are 4 2 Configuration Cable 2 8 Configuring 4 3 base register address 4 5 communications 4 4 panel functions 4 6 Connecting Cables pinouts 2 10 2 11 selecting 2 9 CPU cables 2 9 D Decimal point placement 3 5 F Frequently Asked Questions 1 6 Force Control Registers 3 6 Forcing Setpoints 3 4 5 5 5 9 L LED Display 1 4 Labels creating 2 2 installation 2 4 template 2 4 M Memory Mapping A B example 5 7 ...

Page 52: ...nting dimensions 2 5 Panel Configuration problems 5 10 Power Receptacle 1 5 Power Supply connections 2 7 requirements 1 6 2 7 S Serial Port 1 5 Specifications 2 6 communication link 2 6 environmental 2 6 NEMA rating 2 6 power connector 2 6 temperatures 2 6 T Template for Labels 2 4 Troubleshooting 5 10 U User Memory overview 3 10 W Web site 1 2 ...

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