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600_5001_A01 

Page 8 of 12 

4.

 

OPERATION 

 
Familiarise yourself with all of the rules for the safe operation of this equipment as described in 
Section 3 RULES FOR SAFE OPERATION. 
 
 

4.1.

 

FUNCTION TEST 

 
An  acoustic  receiver  system,  such  as  the  OEL  2001  Acoustic  Receiver  and  hydrophone,  is 
required in order to function test a 600 Series Pinger. 

1.

 

Ensure the battery end cap is tightened. 
 

2.

 

Activate the pinger by closing the saltwater links using the mechanical link provided, or by 
simply bridging the links with bare fingers. NOTE: if using the mechanical link to bridge the 
contacts, the heat shrink will need to be removed beforehand.   
 

3.

 

Set  the  frequency  of  the  acoustic  receiver  system  to  match  the  frequency  of  the  pinger 
(refer to the label on the front of the unit for the configured frequency). Set the receiver 
sensitivity to maximum and position the hydrophone approximately 30cm from the front of 
the  pinger  (in  air).  With  the  pinger  activated,  confirm  that  transmitted  signal  is  being 
picked up by the acoustic receiver. If a 2001 acoustic receiver system is being used, the 
received signal should be at approximately 50% of the maximum level. 

4.

 

Ensure  that  the  acoustic  pulses  received  by  the  acoustic  receiver  system  match  the 
expected PING RATE of the pinger. Refer to Page 2 of this manual for the PING RATES of 

the unit supplied. 

5.

 

If  a  pinger  with  the  dual  rate  option  is  being  tested,  then  either  PING  RATE  1  or  PING 
RATE  2  will  be  transmitted,  depending  on  whether  the  DUAL  RATE  contact  is  open  or 
grounded. Refer to Section 4.5 DUAL RATE for further information. If the wrong ping rate 
is being transmitted, this would suggest that the external equipment is either damaged or 
not  connected  properly.  If  this  happens,  contact  OEL  for  advice  before  initiating  any 
investigation process. 

DISCLAIMER  –  Any  investigation  without  taking  advice  could  potentially  damage  the 

pinger/external equipment. 

6.

 

Providing the PING RATES and SIGNAL LEVEL are correct, the system operation has been 
verified and the function test is complete. 

 
 

4.2.

 

INSTALLATION 

 
The  PINGER  TRANSDUCER  must  be  left  protruding  from  the  PIG  body  in  order  to  minimise 
attenuation of the acoustic transmission. 
 
1.

 

Ensure the BATTERY ENDCAP is fully tightened. 
 

2.

 

Place the pinger within the cavity of the PIG,  ensuring that it is secure and cannot move 
around. 

 
3.

 

Wedging blocks of PU should be used as required to reduce any movement or vibration of 
the pinger within the pig. NOTE: The wedging blocks should be in contact with the pinger 
body only, not with the transducer. 

 
4.

 

The transducer head must be protected against physical impact. 

 
5.

 

If  the  mechanical  link  is  not  going  to  be  used,  ensure  that  there  is  adequate  access  for 
water to flood the saltwater links. 

Summary of Contents for 600 Series

Page 1: ...d Blackburn Aberdeen AB21 0PS UK 44 0 1224 714 714 www online electronics com sales online electronics com 600 SERIES ACOUSTIC PINGER OPERATING MANUAL The 600 Series Pingers are high specification pingers used for pig tracking and other subsea marking and location functions Intended for use in pipeline diameters of 6 to 8 ...

Page 2: ..._A01 Page 2 of 12 CONFIGURATION INFORMATION MODEL SERIAL NUMBER FREQUENCY ACOUSTIC POWER PULSE LENGTH CELL TYPE NUMBER OF CELLS PING RATE 1 RATE 1 BATTERY LIFE AT 5 C PING RATE 2 RATE 2 BATTERY LIFE AT 5 C DELAYED START TIME DD HH MM ...

Page 3: ...C PINGER MANUAL Checked IF APPLICABLE Date IF APPLICABLE Approved Date Rev Date By Summary of change A00 01 08 17 BG CR00485 Was 600 Series Pinger Manual RevA10 CR00380 Address change CR00499 Front Cover update A01 03 10 17 BG Cover page updates COMMENTS ca 08 45 09 05 10 2017 ...

Page 4: ...TIONS 6 3 RULES FOR SAFE OPERATION 7 4 OPERATION 8 4 1 FUNCTION TEST 8 4 2 INSTALLATION 8 4 3 DEPLOYMENT 9 4 4 BATTERY REPLACEMENT 9 4 5 DUAL RATE 10 4 6 GRID 10 4 7 DELAYED START 10 5 MAINTENANCE 11 5 1 O RING REPLACEMENT 11 5 2 ROUTINE MAINTENANCE AND STORAGE 11 6 WARRANTY 11 7 DISPOSAL OF UNIT 12 ...

Page 5: ...red by 3 Alkaline C Cells and produces up to 10W of acoustic power at a single operating frequency in the range of 26 42kHz configured at time of manufacture In addition to the standard model a number of alternative configurations are available that offer additional functionality and or performance EXTENDED HOUSING OPTION Extended housings are available that increase the battery capacity from 3 to...

Page 6: ...attern Omni directional 3dB Operating Frequency Pre Configured within 26 42 kHz Pulse Length 5ms 5 as standard Configurable between 1 and 30 ms Ping Rate From 1 ping per second to 1 ping every 30 seconds Operating Temperature Range 2 C to 54 C External Pressure Rating 3000m 300bar Weight in Air 1 1kg MATERIALS Housing Material 316 STAINLESS STEEL Endcap Material ALLOY BRONZE Transducer Material PE...

Page 7: ...place all batteries at the same time NEVER install used batteries NEVER install a mix of new and used batteries USE ONLY new batteries from the same package or manufacturing batch DO NOT mix different brands or types of batteries ALWAYS observe correct battery polarity New batteries should be installed before each deployment WARNING Do not expose to aggressive solvents or chemicals which could be ...

Page 8: ...f the pinger Refer to Page 2 of this manual for the PING RATES of the unit supplied 5 If a pinger with the dual rate option is being tested then either PING RATE 1 or PING RATE 2 will be transmitted depending on whether the DUAL RATE contact is open or grounded Refer to Section 4 5 DUAL RATE for further information If the wrong ping rate is being transmitted this would suggest that the external eq...

Page 9: ... salt water fresh water or MEG If using the mechanical link to bridge the contacts the heat shrink will need to be removed beforehand 7 Perform a FUNCTION TEST as described in Section 4 Providing the function test has been completed successfully deployment can proceed 4 4 BATTERY REPLACEMENT 1 Familiarise yourself with the NOTES given at the start of Section 3 RULES FOR SAFE OPERATION 2 Remove the...

Page 10: ...l moulded into the transducer The functionality of the GRID units is similar those with DUAL RATE except that the unit also logs the time of a gauge plate event and then transmits it at set intervals as a series of acoustic pulses These pulses can then be decoded in order to determine the location at which the gauge plate occurred without the need to recover the pig first Interfacing the unit with...

Page 11: ...th a suitable grease e g DOW CORNING MOLYKOTE 111 COMPOUND 6 Referring to Section 4 4 BATTERY REPLACEMENT re insert the batteries and then refit the BATTERY ENDCAP to the battery end of the housing 5 2 ROUTINE MAINTENANCE AND STORAGE All Online Electronics Ltd products are designed to require minimum maintenance The housing should be cleaned using fresh water and cleaning agents as necessary Do no...

Page 12: ... but must be separately collected for the proper treatment and recovery The crossed out bin symbol placed on the product reminds you of the need to dispose it correctly at the end of its life When buying a new product you will have the opportunity to return free of charge another end of life product of equivalent type that has fulfilled the same functions as the supplied equipment These items may ...

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