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14

Combined Super Gorilla Owner’s Manual © O.A.S. 2010

XII. Troubleshooting

Motor Overheating

Poor Dust Pick-Up at Woodworking Machines

Filter Clogging

Excessive Vibration

The motor’s internal circuit breaker will trip if the motor is overheating.

System should be completely bolted and sealed together.

Ductwork should be completely installed and sealed with sealant.

Air leaks between the collector and dust bin.

Motor not properly wired. Check wire connections.

- The lid of the dust bin and the cyclone must be in place and sealed when operating the dust collector.

- Make sure flex hose is not torn and the hose clamps are tight.

- Check drum lid; cover should have a foam seal and be well seated.

- Check for holes or leaks in the dust bin barrel.

Motor amperage too high - Shut system down.

Caused By:

Caused By:

Caused By:

Caused By:

- Check motor rotation - See wire diagram

Check breaker box. Make sure incoming power supply matches motor specifications.

Improper motor rotation - Running backwards will reducr suction by 30%.

Check length of duct runs and duct diameters compared to ductwork design guideline.

Make sure all ductwork is sealed. Large air losses will occur even through small cracks in the ductwork. 

Use silicone, duct tape or duct mastic compound as a sealant.

Check for air leaks between collector and dust bin.

Close all unused blast gates at your woodworking machines.

Examine hood design for weaknesses according to the ductwork guide.

Check for a restricted pipe, too small a hood port or too small a branch line. See branch line diameter chart 

in ductwork guide.

Be sure that your filter is clean. See filter cleaning directions.

Air leakage between cyclone and dust bin. Cyclone and dust bin must be air tight. Even small leaks can will cause 

poor pre-separation in the cyclone.

Large chips clogging the filter:

- Check for a leak in the dust bin, flex coupling or lid. Check for split or torn flex coupling. (See also: Motor Over

-

heating Section above.)

- Make sure dust bin has not over filled. Dust bin should be emptied before dust reaches top of container.

- Interruption of air flow, such as vacuuming chips with a flex hose connection, will increase filter maintenance.

- Minimum 4” diameter pick up at tool location. Less than 4” will restrict air flow into collector and will increase filter 

maintenance, If there is not enough air entry in system, open more blast gates.

- Make sure clamp around cyclone is tight and sealed with silicone.

Loose mounting bolts.

Excessive system pressure or restriction of air due to closed blast gates.

Accumulation of foreign material on the fan wheel.

Inadequate support structure.

Note:

 If you continue 

to experience difficulty 

with your collector, call 

Oneida Air Systems at 

1.800.732.4065 for assis-

tance.

Summary of Contents for Dust Gorilla Pro Smart Boost XGK050105H

Page 1: ...c 1001 West Fayette St Syracuse NY 13204 Phone 1 800 732 4065 315 476 5151 Fax 315 476 5044 www oneida air com Shown with optional Stand Models may vary slightly in appearance 9_11 Super Gorilla Owner...

Page 2: ...g system Proudly Made in the USA I II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI XVII XVIII XIX 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 System Start Up Information Commercial Configu...

Page 3: ...ructions as well as the recommended safety practices in this manual 3 Motor is pre wired at the factory If magnetic starter trips circuit check the following 1 Dust drum securely fastened to discharge...

Page 4: ...r Silencer Included with Filter Caution Cartridge Filter Media Pat Pend Flame Guard Arrestor If exhaust air is vented outside you must provide make up return air Flue gases carbon monoxide can be draw...

Page 5: ...re Pat Pend Flame Guard Arrestor With Standard Silencer Filter 2hp 75 78 dBA 10 2 5 3 5hp 79 82 dBA 10 35 Gallon Fiber Drum Other Sizes Types Available Cast Aluminum Alloy 356 51 Backward Inclined Non...

Page 6: ...mensions For Minimum Mounting Heights w 39 Filter Dimensions subject to slight variation in manufacturing 6 13 00 2hp 18 00 2 5 5hp 49 53 13 00 2hp 18 00 2 5 5hp 8 00 3 5hp 2 2 5hp 2 2 5hp 92 00 3hp 9...

Page 7: ...lips 8 5 16 Bolts 5g 1a 2hp motor BMZ020105 2 5hp BMZ025105 3hp motor BMZ030170 5hp BMZ050170 1 Motor Assembly 2hp BXI002105 2 5hp BXI002505 3hp BXI012105 5hp BXI002305 5b J Hooks 8 AFJ051602 AFT00000...

Page 8: ...the clip is on the INSIDE of the Fan Housing as shown in diagram 2 Stick the gasket material around the Fan Housing as shown in the diagrams outside of the bolt circle Making sure of a complete seal D...

Page 9: ...ire unit up onto stand Unit is extremely heavy and top weighted be advised Bolt Fan Blower housing to Cyclone barrel Then bolt Motor and Plate to Fan Blower housing Put Cone up on stand and orient hol...

Page 10: ...tion of outlet If rotation you desire does not correspond to an existing hole in Angle Ring drill new ones Use three 3 8 bolts included with washers lock washers to secure the fan See Fig 4 5 Attach t...

Page 11: ...hiz nut making sure the support hanger on the Plenum is at the bottom 3 Attach gasket around cut out in filter plate as shown in diagram making sure there are no gaps where ends meet 4 Attach filter p...

Page 12: ...ct cyclone and dust bin Make sure dust bin is in place and ductwork is connected to inlet before turning on the dust collector Electrical Wiring Make sure power source matches wire voltage configurati...

Page 13: ...p air nozzle at least 6 from filter Closer blasts may damage material This operation should be done with filter on the unit Dust is trapped inside filter so it will not make a mess 6 Filter must be cl...

Page 14: ...the factory and need only be plugged into a NEMA 6020R dedicated electrical recepyacle Optional Remote Controller diagram pg 19 Starter will not operate at any other voltages SFA 12 1 FLA 11 5 Baldor...

Page 15: ...k for air leaks between collector and dust bin Close all unused blast gates at your woodworking machines Examine hood design for weaknesses according to the ductwork guide Check for a restricted pipe...

Page 16: ...eet per minute This exempts some small operators from the NFPA code 664 but other codes may apply in your jurisdiction Consult your local Fire Marshall for help Additional information can be found in...

Page 17: ...ISING FROM THE USE OF OUR PRODUCT Before Purchasing or Installing a dust collection system the buyer is cautioned to do so in accordance with prescribed Federal State Local OSHA NFPA and any other app...

Page 18: ...inside of Mid Gussets with 2 1 4 20 x 3 4 bolts and secure with 1 4 Flat Washer and 1 4 20 Nylock Nut Adjust the legs for the 21 or 23 cone by positioning the bolts in the appropriate position in the...

Page 19: ...re on the outside surface of the plastic bag that keeps it pulled tight against the sides of the dust drum Can be used with 35 and 55 gal barrels Must be wired into your system Liner makes for easy em...

Page 20: ...19 Combined Super Gorilla Owner s Manual O A S 2010 XVII Fan Motor Maintenance Per Baldor specifications their 2 pole motors 3600 RPM motors are to be relubricated every 5500 hours...

Page 21: ...s Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause un...

Page 22: ...to stand user must drill a hole and supply hardware attachment Connect clear tubing from brass static pressure tube to port labeled on the back of the pressure gauge Make sure tubing is not crushed or...

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