Omron SX-F User Manual Download

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SX-F

High power Direct Torque Control Inverters

Model: SX-F
400 V Class Three-Phase Input 0.75 kW to 800 kW
690 V Class Three-Phase Input 90 kW to 1000 kW

INSTRUCTION MANUAL

Cat. No. I126E-EN-03

Summary of Contents for SX-F

Page 1: ...SX F High power Direct Torque Control Inverters Model SX F 400 V Class Three Phase Input 0 75 kW to 800 kW 690 V Class Three Phase Input 90 kW to 1000 kW INSTRUCTION MANUAL Cat No I126E EN 03...

Page 2: ......

Page 3: ...her wise without the prior written permission of OMRON No patent liability is assumed with respect to the use of the informa tion contained herein Moreover because OMRON is constantly striving to impr...

Page 4: ...mity with any standards codes or regu lations that apply to the combination of products in the customer s application or use of the products At the customer s request OMRON will provide applicable thi...

Page 5: ...st Please consult with your OMRON representative at any time to confirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for...

Page 6: ...iable Speed Drive VSD Mains voltage selection The variable speed drive may be ordered for use with the mains voltage range listed below SX F 4 230 480 V SX F 6 500 690 V IT Mains supply The variable s...

Page 7: ...verheating is detected in the braking resistor regenerative braking unit Electric protection of installation Take safety precautions such as setting up a molded case circuit breaker MCCB or fuses that...

Page 8: ...east 50 of the used phase conductor 2 When the PE conductor in the used cable type is not in accordance with the above mentioned cross sectional area requirements a separate PE conductor should be use...

Page 9: ...nd alone units 16 2 2 1 Cooling 16 2 2 2 Mounting schemes 17 2 3 Cabinet mounting 21 2 3 1 Cooling 21 2 3 2 Recommended free space in front of cabinet 21 2 3 3 Mounting schemes 22 SECTION 3 Installati...

Page 10: ...example 44 5 5 Connecting the Control Signals 45 5 5 1 Cables 45 5 5 2 Types of control signals 47 5 5 3 Screening 48 5 5 4 Single ended or double ended connection 48 5 5 5 Current signals 0 4 20 mA...

Page 11: ...e Toggle and Loc Rem Key 70 9 2 6 Function keys 72 9 3 The menu structure 73 9 3 1 The main menu 74 9 4 Programming during operation 74 9 5 Editing values in a menu 75 9 6 Copy current parameter to al...

Page 12: ...0 150 11 3 8 PI Speed Control 370 152 11 3 9 PID Process Control 380 154 11 3 10Crane Option 3A0 171 11 4 Load Monitor and Process Protection 400 177 11 4 1 Load Monitor 410 177 11 4 2 Process Protect...

Page 13: ...4 I O Board 270 13 5 Encoder 270 13 6 PTC PT100 270 13 7 Crane option board 270 13 8 Serial communication and fieldbus 270 13 9 Standby supply board option 271 13 10Safe Stop option 273 13 11Output c...

Page 14: ...6 Table of contents...

Page 15: ...ith standard 3 phase asynchro nous motors Under certain conditions it is possible to use other types of motors Contact your supplier for details 1 1 Delivery and unpacking Check for any visible signs...

Page 16: ...1K0 1000kW 5 1 Market E Europe E1 Europe IP54 cabinet with front door fan 6 6 Control type F Direct Torque Control 7 0 to 13 All options with single letter see table below letters A to Z Options Lett...

Page 17: ...ry C4 PDS or rated voltage equal or above 1 000 V or rated current equal to or above 400 A or intended for use in complex systems in the sec ond environment The variable speed drive complies with the...

Page 18: ...ts of tin and lead Any local or national regulations in force for the disposal and recycling of these materials must be complied with Table 1 Standards Market Standard Description European EMC Directi...

Page 19: ...t Communication format UInt Communication format Int Communication format Long Communication format The function cannot be changed in run mode Table 3 Definitions Name Description Quantity IIN Nominal...

Page 20: ...12 Glossary Section 1 6...

Page 21: ...y withstand vibrations and or shocks Consider using a vibration damper Check ambient conditions ratings required cooling air flow compatibility of the motor etc Know how the VSD will be lifted and tra...

Page 22: ...14 Lifting instructions Section 2 1 Models 4160 to 4800 and 6315 to 61K0 Fig 4 Remove the roof plate and use the lifting eyes to lift Fig 5 Lifting VSD model 4160 4800 and 6315 61K0 Lifting eyes A...

Page 23: ...ves can be lift transported safely using the eyebolts supplied and lift ing cables chains as in illustration above Depending on the cable chain angle A following load are permitted Cable Chain angle A...

Page 24: ...from the bottom to the top it is advisable not to position an air inlet immediately above an air outlet The following minimum separation between two variable speed drives or a VSD and a non dissipati...

Page 25: ...es Fig 7 SX F Model 40P7 to 47P5 B Fig 8 SX F Model 40P7 to 47P5 B Cable interface for mains motor and communication Fig 9 SX F Model 40P7 to 47P5 B with optional gland plate 128 5 37 10 13 2x 396 202...

Page 26: ...10 SX F Model 4011 to 4022 C Fig 11 SX F Model 4011 to 4022 C Cable interface for mains motor and communication 2 9 2 1 512 128 5 10 492 24 8 178 7 4x 13 2x Glands M20 Gland M25 4011 4015 M32 4018 402...

Page 27: ...Model 4030 to 4037 D Fig 13 SX F Model 4030 to 4037 D Cable interface for mains motor and communication Note Glands for Models 40P7 to 4037 are available as option kit 10 570 220 30 160 13 2x 590 7 4X...

Page 28: ...F69 including cable interface for mains motor and communication 9 6x 16 3x 314 Cable glands M20 Cable flexible leadthrough 17 42 M50 Cable flexible leadthrough 11 32 M40 925 22 5 240 120 950 920 10 2...

Page 29: ...PEBBs These PEBBs can be folded out to be replaced To be able to remove a PEBB in the future we recommend 1 30 meter free in front of the cabinet see next figure for details Fig 16 Recommended free s...

Page 30: ...SX E1F 400V Model 4160 to 4250 G and H SX E1F 690V Model 6200 to 6355 H69 Fig 18 SX E1F 400V Model 4315 to 4400 I SX E1F 690V Model 6450 to 6500 I69 RITTAL RITTAL RITTAL 600 2000 2250 150 100 600 2000...

Page 31: ...690V Model 6600 to 6630 J69 Fig 20 SX E1F 400V Model 4630 to 4800 K SX E1F 690V Model 6710 to 61K0 K69 RITTAL RITTAL RITTAL 2000 2250 150 100 1200 RITTAL RITTAL RITTAL 600 RITTA L RITTA L RITTA L RITT...

Page 32: ...24 Cabinet mounting Section 2 3...

Page 33: ...nnecting the mains voltage 3 2 Cable connections 3 2 1 Mains cables Dimension the mains and motor cables according to local regulations The cable must be able to carry the VSD load current Recommendat...

Page 34: ...ion 40P7 to 47P5 Fig 22 Mains and motor connection 4011 to 4022 Fig 23 Mains and motor connection 4030 to 4037 Table 6 Mains and motor connection L1 L2 L3 PE Mains supply 3 phase Safety earth protecte...

Page 35: ...ss sectional area requirements a separate PE conductor should be used to establish this When the conductivity of the cable PE conductor is 50 of the conductiv ity of the phase conductor a separate PE...

Page 36: ...of the whole variable speed drive housing must be electri cally connected with the mounting plate over an area which is as large as possible For this purpose the removal of paint is necessary An alte...

Page 37: ...and cable glands Fig 26 Variable speed drive as stand alone VSD built into cabinet VSD RFI Filter option Mains Metal EMC cable glands Output coil option Screened cables Unpainted mounting plate Metal...

Page 38: ...om control signals The minimum distance between motor cables and con trol cables is 300 mm Avoid placing the motor cables in parallel with other cables The power cables should cross other cables at an...

Page 39: ...ig 27 Connecting motor and mains cables 1 Remove the cable interface plate from the VSD housing 2 Put the cables through the glands 3 Strip the cable according to Table 8 4 Connect the stripped cables...

Page 40: ...th power clamps for mains and motors For connec tion of the PE and earth there is a bus bar For all type of wires to be connected the stripping length should be 32 mm sp eisung Power supply Q1 F1 T1 X...

Page 41: ...bles are app 1100mm The cables are marked as L1 L2 L3 for mains connection and U V W for motor connection Fig 29 IP20 module size G with quantity 2x3 main cables and quantity 2x3 motor cables Fig 30 I...

Page 42: ...three conductor cable with concentric protection PE wire or a four con ductor cable with compact low impedance concentric shield for the voltage used Control Control cable with low impedance shield sc...

Page 43: ...tors in parallel It is possible to have motors in parallel as long as the total current does not exceed the nominal value of the VSD The following has to be taken into account when setting the motor d...

Page 44: ...e physically connected to obtain correct torque and speed control Menu 224 Motor Current Add the current for the motors in parallel Menu 225 Motor Speed Set the average speed for the motors in paralle...

Page 45: ...nect the mains and motor cables Dimension the mains and motor cables according to local regulations The cable must be able to carry the VSD load current 4 1 1 Mains cables 1 Connect the mains cables a...

Page 46: ...ll run with right rotation To comply with the EMC standard use screened control cables with plaited flexible wire up to 1 5 mm2 or solid wire up to 2 5 mm2 3 Connect a reference value between terminal...

Page 47: ...Press to display menu 221 and set motor voltage 4 Change the value using the and keys Confirm with 5 Set motor frequency 222 6 Set motor power 223 7 Set motor current 224 8 Set motor speed 225 9 Set p...

Page 48: ...lay menu 214 Reference Control 5 Select Keyboard using the key and press to confirm 6 Press to get to menu 215 Run Stop Control 7 Select Keyboard using the key and press to confirm 8 Press to get to p...

Page 49: ...DC capacitors to discharge before connecting the control signals or changing position of any switches If the option External supply is used switch of the mains to the option This is done to prevent d...

Page 50: ...ault Outputs 1 10 V 10 VDC supply voltage 6 10 V 10 VDC supply voltage 7 Common Signal ground 11 24 V 24 VDC supply voltage 12 Common Signal ground 15 Common Signal ground Digital inputs 8 DigIn 1 Run...

Page 51: ...ote Scaling and offset of AnIn1 AnIn4 can be configured using the software See menus 512 515 518 and 51B in section 11 5 page 187 Note The 2 analogue outputs AnOut 1 and AnOut 2 can be configured usin...

Page 52: ...AnIn 1 Reference AnIn 2 AnIn 3 AnIn 4 10 VDC Common DigIn 1 RunL DigIn 2 RunR DigIn3 24 VDC Common DigIn 4 DigIn 5 DigIn 6 DigIn 7 DigIn 8 Reset Common AnOut 1 AnOut 2 DigOut 1 DigOut 2 Motor Fieldbus...

Page 53: ...control signal connections are suitable for stranded flexible wire up to 1 5 mm2 and for solid wire up to 2 5 mm2 Fig 37 Connecting the control signals SX D40P7 to SX D47P5 Control signals Terminal 7...

Page 54: ...s SX D4045 to SX D4090 Note The screening of control signal cables is necessary to comply with the immunity levels given in the EMC Directive it reduces the noise level Note Control cables must be sep...

Page 55: ...or measurement signals Digital Voltage or current signals 0 10 V 0 24 V 0 4 20 mA which can have only two values high or low and only occasionally change in value Data Usually voltage signals 0 5 V 0...

Page 56: ...bles in accordance with the EMC Directives For all signal cables as mentioned in section 5 5 2 the best results are obtained if the screening is connected to both ends See Fig 41 Note Each installatio...

Page 57: ...uit for any possible High Frequency HF interfer ence fields no voltage can be induced For a PLC it is therefore important that the return wire remains in proximity to the signal wire It is important t...

Page 58: ...50 Connecting options Section 5 6...

Page 59: ...safely drive at full speed 3A2 3AA Challenge Omron SX F solution Menu High start currents require larger fuses and cables or for mobile crushers larger diesel gen erators Direct torque control reduces...

Page 60: ...rt current Same fuses can be used as those required for the motor 331 338 350 Difficult to determine when mixing process is ready Built in shaft power monitor determines when viscosity is right 411 41...

Page 61: ...parameter set can be selected externally via a digital input Parameter sets can be changed during operation and stored in the control panel Note The only data not included in the parameter set is Moto...

Page 62: ...adapt quickly to different application requirements For example when a process needs optimized settings in different stages of the process to increase the process quality increase control accuracy low...

Page 63: ...achine with two motors that can not run at the same time such as a cable winding machine that lifts up the reel with one motor and then turns the wheel with the other motor One motor must stop before...

Page 64: ...Ctrl3 The amount digital inputs used that are set to Preset Ctrl determines the number of Preset References available using 1 input gives 1 speed using 2 inputs gives 3 speeds and using 3 inputs gives...

Page 65: ...set commands The inputs are default set for level control The rotation is determined by the setting of the digital inputs Enable and Stop functions Both functions can be used separately or simultaneou...

Page 66: ...be applied to start the VSD again Autoreset is enabled if the Reset input is continuously active The Autoreset functions are programmed in menu Autoreset 250 Note If the control commands are programme...

Page 67: ...utput status for level control Run Inputs Edge controlled Menu 21A Start signal Level Edge must be set to Edge to activate edge con trol This means that an input is activated by a low to high transiti...

Page 68: ...performance out of your VSD motor combination the VSD must measure the electrical parameters resistance of stator winding etc of the connected motor See menu 229 Motor ID Run It is recommended that th...

Page 69: ...u 245 Load from CP and select what you want to copy The memory in the control panel is useful in applications with VSDs without a control panel and in applications where several variable speed drives...

Page 70: ...the whole speed range This function can be used in constant load applications where the torque is not dependent on the speed e g con veyor belt displacement pump screw pump etc For applications with...

Page 71: ...r Off 413 Ramp Alarm On Must be t or t otherwise no pre alar 4192 MinAlarmDel 0 1s 4172 MaxPreAlDel 0 1s 414 Start Delay 0 2s Must be t or t otherwise no pre alar 4161 MaxAlarmMar 15 4171 MaxPreAlMar...

Page 72: ...64 Load Monitor and Process Protection 400 Section 7 5...

Page 73: ...t 3 EMC product standards Standard category C3 for systems of rated supply voltage 1000 VAC intended for use in the second environment Optional Category C2 for systems of rated supply voltage 1000 V w...

Page 74: ...66 EMC standards Section 8 1...

Page 75: ...tion The VSD can be ordered without the control panel Instead of the control panel there will be a blank panel Note The VSD can run without the control panel being connected However the settings must...

Page 76: ...rating at Current limit TL Operating at Torque limit OT Operating at Temperature Limit LV Operating at Low Voltage Sby Operating from Standby power supply SST Operating Safe Stop is blinking when acti...

Page 77: ...e Run Stop or Reset commands directly As default these keys are disabled set for remote control Activate the control keys by selecting Keyboard in the menus Ref Control 214 Run Stop Control 215 and Re...

Page 78: ...rtance to your specific application Note Do not keep the Toggle key pressed for more than five seconds without pressing either the or Esc key as this may activate the Loc Rem function of this key inst...

Page 79: ...changed via the DigIn see menu Digital inputs 520 Change control mode 1 Press the Loc Rem key for five seconds until Local or Remote is dis played 2 Confirm with Enter 3 Cancel with Esc Local mode Lo...

Page 80: ...nal will be inactive low See menu Digital Outputs 540 and Relays 550 9 2 6 Function keys The function keys operate the menus and are also used for programming and read outs of all the menu settings F...

Page 81: ...View Reference Value 310 or it can have 17 selectable menus menu Speeds 340 Note If there are more than 10 menus within one level the numbering continues in alphabetic order Fig 59 Menu structure Mai...

Page 82: ...r to protect machines and processes against mechanical overload and underload 500 Inputs Outputs and Virtual Connections All settings for inputs and outputs are entered here 600 Logical Functions and...

Page 83: ...aracter blink Move the cursor using the Prev or Next keys When you press the or keys the character at the cursor position will increase or decrease This alternative is suitable when you want to make l...

Page 84: ...er for menu 310 Press Next two times for menu 330 Press Enter for menu 331 Keep key pressed until desired value has been reached Save the changed value by pressing Enter 100 0rpm Stp 0 0A A 200 MAIN S...

Page 85: ...to temporarily connect a personal computer with for example the software EmoSoftCom programming and monitoring software to the RS232 connector on the control panel This can be useful when copying para...

Page 86: ...munication information for the different motors M1 contains parameters 43041 to 43048 The M2 M3 and M4 contains the same type of information For example parameter 43043 in motor M1 contain the same ty...

Page 87: ...380 Set menu Process Source 321 to F Bus Use following parameter data for the process value Modbus DeviceNet Instance number Function 42901 Reset 42902 Run active together with either RunR or RunL to...

Page 88: ...internal system If a parameter is in Eint format the 16 bit number should be interpreted like this F EEEE MMMMMMMMMMM F Format bit 0 Unsinged integer mode 1 Eint mode EEEE 2 complement signed exponent...

Page 89: ...epresented by this in EInt The value is then 123x10 2 1 23 Example of 15 bit fixed point format The value 72 0 can be represented as the fixed point number 72 It is within the range 0 32767 which mean...

Page 90: ...tmp short int value else if value 1000 value 0 dec 0 etmp e 0 etmp f 1 etmp m short int value else etmp m 0 etmp f 1 etmp e dec if value 0 etmp m 1 Set sign else etmp m 1 Set sign value fabs value whi...

Page 91: ...speed values which are presented with 4 significant dig its Table 23 shows the resolutions for 3 significant digits 11 1 Preferred View 100 This menu is displayed at every power up During operation th...

Page 92: ...of the unit motor data and protection utilities and auto matic resetting of faults This menu will instantaneously be adapted to build in options and show the required settings Default Process Val Depe...

Page 93: ...VSD For parameter set handling including Motor sets M1 M4 see Chapter 11 2 6 Communication information Default English English 0 English selected Svenska 1 Swedish selected Nederlands 2 Dutch selecte...

Page 94: ...source from the installation the keyboard of the VSD or by serial or fieldbus communication Select the required reference control for the application in this menu Default Speed Speed 0 The VSD is spee...

Page 95: ...3 The reference is set via an option Only available if the option can control the reference value 214 Ref Control Stp Remote A Modbus Instance no DeviceNet no 43014 Profibus slot index 168 173 EtherC...

Page 96: ...ation RS485 Fieldbus or the keyboard Rem Keyb Co m 5 The command comes from the inputs of the terminal strip terminals 1 22 the keyboard or the serial communication RS485 Fieldbus Option 6 The command...

Page 97: ...hese functions are set to be controlled from the keyboard Rotation 219 Overall limitation of motor rotation direction This function limits the overall rotation either to left or right or both directio...

Page 98: ...Machine Directive see the Chapter SECTION 8 page 65 if the inputs are directly used to start and stop the machine Default R L R 1 Speed direction is limited to right rotation The input and key RunL ar...

Page 99: ...erent read outs and analogue output signals Motor M1 is selected as default and motor data entered will be valid for motor M1 If you have more than one motor you need to select the correct motor in me...

Page 100: ...er If parallel motors set the value as sum of motors power Default 400 V for SX F 4 690 V for SX F 6 Range 100 700 V Resolution 1 V 221 Motor Volts Stp M1 400V A Modbus Instance no DeviceNet no 43041...

Page 101: ...ing Do NOT enter a synchronous no load motor speed Note Maximum speed 343 is not automatically changed when the motor speed is changed Note Entering a wrong too low value can cause a dangerous situati...

Page 102: ...aracteristics of the I2t motor protection by lowering the actual overload current at lower speeds Modbus Instance no DeviceNet no 43045 Profibus slot index 168 204 EtherCAT index hex 4be5 Fieldbus for...

Page 103: ...eeded During the test run the display shows Test Run blinking To activate the Motor ID run select either Short or Extended and press Enter Then press RunL or RunR on the control panel to start the ID...

Page 104: ...ck 22B Only visible if the Encoder option board is installed This parameter enables or disables the encoder feedback from the motor to the VSD Communication information Default Off see Note Off 0 Not...

Page 105: ...ame as the motor speed 712 If you get the wrong sign for the value swap encoder input A and B Communication information Encoder Pulse counter 22F Only visible if the encoder option is installed Adde m...

Page 106: ...current set in 232 Communication information Note When Mot I2t Type Limit the VSD can control the speed MinSpeed to reduce the motor current Motor I2 t Current 232 Sets the current limit for the motor...

Page 107: ...nction Fig 65 shows how the function integrates the square of the motor current according to the Mot I2t Curr 232 and the Mot I2t Time 233 Modbus Instance no DeviceNet no 43062 Profibus slot index 168...

Page 108: ...ermal protection of the motor The motor thermistors PTC must comply with DIN 44081 44082 Please refer to the manual for the PTC PT100 option board Menu 234 PTC contains functions to enable or disable...

Page 109: ...u 234 Default F 140 C A 100 C 0 E 115 C 1 B 120 C 2 F 140 C 3 F Nema 145 C 4 H 165 C 5 Modbus Instance no DeviceNet no 43065 Profibus slot index 168 224 EtherCAT index hex 4bf9 Fieldbus format UInt Mo...

Page 110: ...only available for SX D40P7 to SX D4037 11 2 6 Parameter Set Handling 240 There are four different parameter sets available in the VSD These parameter sets can be used to set the VSD up for different...

Page 111: ...to this parameter Set To prepare a Set for another motor repeat these steps Copy Set 242 This function copies the content of a parameter set into another parameter set Default A Selection A B C D DigI...

Page 112: ...r set B A D 2 Copy set A to set D B A 3 Copy set B to set A B C 4 Copy set B to set C B D 5 Copy set B to set D C A 6 Copy set C to set A C B 7 Copy set C to set B C D 8 Copy set C to set D D A 9 Copy...

Page 113: ...l Settings to Control Panel 244 All the settings can be copied into the control panel including the motor data Start commands will be ignored during copying Communication information Default A A 0 Onl...

Page 114: ...ou can select to control the motor down to zero speed according to set deceleration ramp to avoid water hammer Also see section 12 2 page 261 Fieldbus format UInt Modbus format UInt Default No Copy No...

Page 115: ...ons are normal If the Autoreset counter not visible contains more trips than the selected number of attempts the Autoreset cycle will be interrupted No Autoreset will then take place If there are no t...

Page 116: ...delayed by the remaining ramp time Overvolt G 254 Delay time starts counting when the fault is gone When the time delay has elapsed the alarm will be reset if the function is active Default Off Off 0...

Page 117: ...r Lost is selected in menu 423 Communication information Modbus Instance no DeviceNet no 43076 Profibus slot index 168 235 EtherCAT index hex 4c04 Fieldbus format Long 1 1 s Modbus format EInt Default...

Page 118: ...he time delay has elapsed the alarm will be reset if the function is active Communication information Default Off Off 0 Off 1 3600 1 3600 1 3600 s Modbus Instance no DeviceNet no 43086 Profibus slot i...

Page 119: ...be reset if the function is active EtherCAT index hex 4c10 Fieldbus format Long 1 1 s Modbus format EInt Default Off Off 0 Off 1 3600 1 3600 1 3600 s Modbus Instance no DeviceNet no 43073 Profibus sl...

Page 120: ...e preferred way to react to a PTC trip Modbus Instance no DeviceNet no 43078 Profibus slot index 168 237 EtherCAT index hex 4c06 Fieldbus format Long 1 1 s Modbus format EInt Default Trip Selection Sa...

Page 121: ...has elapsed the alarm will be reset if the function is active Modbus Instance no DeviceNet no 43085 Profibus slot index 168 244 EtherCAT index hex 4c0d Fieldbus format UInt Modbus format UInt Default...

Page 122: ...3600 1 3600 1 3600 s Modbus Instance no DeviceNet no 43089 Profibus slot index 168 248 EtherCAT index hex 4c11 Fieldbus format Long 1 1 s Modbus format EInt Default Trip Selection Same as menu 25B Mod...

Page 123: ...ation Default Trip Selection Same as menu 25B Modbus Instance no DeviceNet no 43092 Profibus slot index 168 251 EtherCAT index hex 4c14 Fieldbus format UInt Modbus format UInt Default Off Off 0 Off 1...

Page 124: ...ears When the time delay has elapsed the alarm will be reset if the function is active Communication information Default Off Off 0 Off 1 3600 1 3600 1 3600 s Modbus Instance no DeviceNet no 43082 Prof...

Page 125: ...e preferred way to react to an alarm trip EtherCAT index hex 4c19 Fieldbus format Long 1 1 s Modbus format EInt Default Trip Selection Same as menu 25B Modbus Instance no DeviceNet no 43098 Profibus s...

Page 126: ...on and respective option manual Comm Type 261 Select RS232 485 262 or Fieldbus 263 Note Toggling the setting in this menu will perform a soft reset re boot of the Fieldbus module Modbus Instance no De...

Page 127: ...solated RS232 485 option Fieldbus 263 Press Enter to set up the parameters for fieldbus communication Address 2631 Enter view the unit node address of the VSD Read write access for Profi bus DeviceNet...

Page 128: ...lease see the Fieldbus option manual Communication Fault Mode 2641 Selects action if a communication fault is detected Default Basic None 0 Control status information is not used Basic 4 4 byte proces...

Page 129: ...er 2642 2 If a serious network error has occurred Warning 2 RS232 485 selected The VSD will give a warning if there is no communication for time set in parameter 2642 Fieldbus selected The VSD will gi...

Page 130: ...s Signals 266 Defines modbus mapping for additional process values For further informa tion see the Fieldbus option manual FB Signal 1 16 2661 266G Used to create a block of parameters which are read...

Page 131: ...Reference 310 as a normal parameter or as a motor potentiometer with the and keys on the control panel depending on the selection of Keyboard Reference Mode in menu 369 The ramp times used for setting...

Page 132: ...nction of the process signal on AnIn F AnIn a function of the motor speed F Speed a function of the shaft torque F Torque or as a function of a process value from serial communication F Bus The right...

Page 133: ...2 Torque as process reference2 PT100 3 Temperature as process reference F Speed 4 Function of speed F Torque 5 Function of torque2 F Bus 6 Function of communication reference Frequency 7 Frequency as...

Page 134: ...function enables the user to define a unit with six symbols Use the Prev and Next key to move the cursor to required position Then use the and keys to scroll down the character list Confirm the charac...

Page 135: ...acter at a time starting at the right most position Process Min 324 This function sets the minimum process value allowed Communication information 47 96 48 97 49 98 f 50 99 g 51 100 h 52 101 i 53 _ 10...

Page 136: ...accurate process value when no feedback signal is used See Fig 66 Communication information Fieldbus format Long 1 0 001 Modbus format EInt Default 0 Range 0 000 10000 Modbus Instance no DeviceNet no...

Page 137: ...e Process Max 328 This function is used for scaling if no sensor is used It offers you the possibil ity of increasing the process accuracy by scaling the process values The pro cess values are scaled...

Page 138: ...lated to the speed of the conveyor belt Set up Process Min 324 10 Process Max 325 100 Ratio 326 linear F Value ProcMin 327 150 F Value ProcMax 328 1500 With this set up the process data is scaled and...

Page 139: ...ation Time may then be longer than the value set Communication information Fig 68 shows the relationship between nominal motor speed max speed and the acceleration time The same is valid for the decel...

Page 140: ...unction controls the speed with separate up and down com mands over remote signals The MotPot function has separate ramps settings which can be set in Acc MotPot 333 and Dec MotPot 334 If the MotPot f...

Page 141: ...er speeds Longer times can be used to fill up a system smoothly and prevent water hammer due to rapidly exhausting air from the pipe system If a Minimum speed is programmed this parameter will be used...

Page 142: ...o maxi mum speed level 3000 rpm with acceleration rate according to ramp time Acceleration time 331 Calculate by following 3000 600 2400 rpm which is 80 of 3000 rpm acceleration time is 80 x 10 s 8 s...

Page 143: ...s 331 and 332 defines the maximum acceleration and deceleration rated i e linear part of S curve just as for the linear ramps The S curves are implemented so that for a speed step below sync speed the...

Page 144: ...ormat UInt Modbus format UInt Default Normal DC Fast 0 The motor shaft flux increases gradually The motor shaft starts rotating immediately once the Run command is given Normal DC 1 After a Run comman...

Page 145: ...top and prevent unnecessary wear Stop Mode sets the way of stopping the motor when a Stop command is given Communication information Default Off Off 0 No spinstart If the motor is already running the...

Page 146: ...tput is high for the Brake Fault time 33H then a Brake trip is gener ated Brake not engaged Brake Warning and contiued operation Keep torque The brake acknowledge signal is compared to the actual brak...

Page 147: ...cal brake and hold the load in a fixed position Release Speed 33D The release speed only operates with the brake function brake release 33C The release speed is the initial speed reference during the...

Page 148: ...aking by increasing the internal electrical losses in the motor Communication information Fieldbus format Int 1 1 rpm Modbus format Int 1 1 rpm Default 0 00 s Range 0 00 3 00 s Modbus Instance no Devi...

Page 149: ...The release torque initiates the torque reference from the speed controller during the Brake Release Time 33C The release torque defines a minimum torque of release holding torque The set release torq...

Page 150: ...rtain performance Note A lower speed value than the set minimum speed can be shown in the display due to motor slip Communication information Brake warning Brake Trip Brake acknowledge Brake relay Spe...

Page 151: ...p correct meaning that AnIn Advanced parameter AnIn1 FcMin 5134 should be set from Min default to User defined and AnIn1 VaMin 5135 set to a value less than Min Speed 341 to make it possible that the...

Page 152: ...Low Ref Speed Skip Speed High then Output Speed Skip Speed HI during deceleration and Output Speed Skip Speed LO during acceleration Fig 76 shows the function of skip speed hi and low Between Skip Sp...

Page 153: ...range Communication information NG_06 F17 n Skip Speed HI Skip Speed LO Speed Reference Default 0 rpm Range 0 4 x Sync Speed Modbus Instance no DeviceNet no 43125 Profibus slot index 169 29 EtherCAT...

Page 154: ...eed 10 this will give a Run Left command at 10 rpm regardless of RunL or RunR commands Fig 77 shows the function of the Jog command function Communication information Default 0 rpm Range 0 4 x Motor S...

Page 155: ...will increase by the square of the torque when operating above 100 400 torque will result in 1600 power loss which will increase the motor temperature very quickly IxR Compensation 352 This function...

Page 156: ...Hz curve IxR Comp_user 353 Only visible if User Defined is selected in previous menu Communication information Default Off Off 0 Function disabled Automatic 1 Automatic compensation User Defined 2 Us...

Page 157: ...oad of the motor when the process is in a steady situation Fig 79 shows the area within which the Flux Optimization is active Communication information Fig 79 Flux Optimizing Note Flux optimization wo...

Page 158: ...function Communication information Default Off Off 0 Off No power limit 1 400 1 400 1 400 of motor nominal power 355 Max Power Stp Off A Modbus Instance no DeviceNet no 43145 Profibus slot index 169 4...

Page 159: ...n information The same settings are valid for the menus 363 Preset Ref 2 with default 250 rpm 364 Preset Ref 3 with default 500 rpm 365 Preset Ref 4 with default 750 rpm 366 Preset Ref 5 with default...

Page 160: ...the set speed reference This internal speed controller works without an external feedback With the parameters speed P gain 372 and speed I time 373 the controller can be optimized manually Table 25 P...

Page 161: ...tune will fail Note The setting will automatically return to Off when the autotuning is finished Note This menu is only visible if VSD Mode Speed or V Hz Speed P Gain 372 For adjusting the P gain of t...

Page 162: ...ed to an analogue input that is set to the function Process Value Process PID Control 381 This function enables the PID controller and defines the response to a changed feedback signal Communication i...

Page 163: ...PID controller Default 1 0 Range 0 0 30 0 Modbus Instance no DeviceNet no 43156 Profibus slot index 169 60 EtherCAT index hex 4c54 Fieldbus format Long 1 0 1 Modbus format EInt Default 1 00 s Range 0...

Page 164: ...s and Application Parameters 300 Section 11 3 Communication information Modbus Instance no DeviceNet no 43158 Profibus slot index 169 62 EtherCAT index hex 4c56 Fieldbus format Long 1 0 01 s Modbus fo...

Page 165: ...PID sleep when less than minimum speed 386 If the PID output is equal to or less than minimum speed for given delay time the VSD will go to sleep Communication information Note Menu 386 has higher pr...

Page 166: ...alue goes above the PID Activation Margin which is related to the process reference i e goes above 7 1 m See Fig 83 Fig 83 PID Stop sleep with inverted PID PID Steady State Test 388 In application sit...

Page 167: ...n the margin and Steady State Test Wait Delay has expired The PID output will decrease speed with a step value which corresponds to the margin as long as the Process value 711 stays within steady stat...

Page 168: ...on the parameter Select Drive 393 After the num ber of drives is chosen it is important to set the relays for the pump control If time 711 Process Value 310 Process Ref 387 712 Speed 388 Stop Sleep 3...

Page 169: ...Fieldbus format UInt Modbus format UInt Default Sequence Sequence 0 Fixed MASTER operation The additional drives will be selected in sequence i e first pump 1 then pump 2 etc A maximum of 7 drives ca...

Page 170: ...lt Both Stop 0 The Runtime of the master drive determines when a master drive has to be changed The change will only take place after a Power Up Stop Standby condition Trip condition Timer 1 The maste...

Page 171: ...nal drives Example If the number of drives is set to 6 the maximum value will be 4 This function is only active if Select Drive 393 All Communication information Upper Band 397 If the speed of the mas...

Page 172: ...pped after a delay time This delay time is set in the parameter Stop Delay 39A Communication information Example Max Speed 1500 rpm Min Speed 300 rpm Lower Band 10 Modbus Instance no DeviceNet no 4316...

Page 173: ...time must have elapsed before the top pump is stopped A delay time prevents the nervous switching of pumps Communication information Default 0 s Range 0 999 s Modbus Instance no DeviceNet no 43169 Pro...

Page 174: ...nored Range is from 0 equalling min speed to the set percentage for the Lower Band 398 Communication information Default 0 Range 0 to Upper Band level 0 max speed means that the Limit function is swit...

Page 175: ...essure overshoot when adding another pump When an additional pump needs to be switched on the master pump will slow down to the set transition speed start value before the additional pump is started T...

Page 176: ...Time Stop 39F The settle stop allows the process to settle after a pump is switched off before the pump control continues If an additional pump is stopped D O L Direct On Line or Y the flow or pressur...

Page 177: ...e additional pump has fast start stop dynamics then a lower transition speed should be used Communication information Example Max Speed 1500 rpm Min Speed 200 rpm TransS Start 60 When less additional...

Page 178: ...sec 31063 31064 31065 hr min sec 31066 31067 31068 hr min sec Profibus slot index 121 195 121 196 121 197 121 198 121 199 121 200 121 201 121 202 121 203 121 204 121 205 121 206 121 207 121 208 121 20...

Page 179: ...on 11 3 10 Crane Option 3A0 Settings for the optional Crane board Crane Remote Input Output card See also the Crane option instruction manual Default No No 0 Yes 1 Modbus Instance no DeviceNet no 38 4...

Page 180: ...the No Trip function Communication information Default Off Off 0 Crane option board deactivated On 1 Crane option board activated 3A1 Crane enable Stp On A Modbus Instance no DeviceNet no 43181 Profib...

Page 181: ...speed direction Communication information EtherCAT index hex 4c6f Fieldbus format UInt Modbus format UInt Default Brake Selections Same selections as for the relays on the control board Modbus Instanc...

Page 182: ...oard is active Communication information Fieldbus format Int 1 1 rpm Modbus format Int 1 1 rpm Default 0 Range 0 4 x Sync speed Modbus Instance no DeviceNet no 43190 Profibus slot index 169 94 EtherCA...

Page 183: ...inverter trips Communication information Fieldbus format Int Modbus format Int Default 0 Range 0 4 x Motor Sync speed Modbus Instance no DeviceNet no 43188 Profibus slot index 169 92 EtherCAT index h...

Page 184: ...ules Brake Acknowl edge via control board I O 521 DigIn1 528 DigIn8 Fieldbus format Long 1 0 001 s Modbus format EInt Default Off Off 0 Off 1 100 1 100 1 100 Modbus Instance no DeviceNet no 43193 Prof...

Page 185: ...Selects which alarm must cause a trip to the VSD Communication information Default Off Off 0 No alarm functions active Min 1 Min Alarm active The alarm output functions as an under load alarm Max 2 M...

Page 186: ...ad over the whole speed range i e extruder or screw compressor the load type can be set to basic This type uses a single value as a reference for the nominal load This value is used for the complete s...

Page 187: ...information Default Basic Basic 0 Uses a fixed maximum and minimum load level over the full speed range Can be used in situations where the torque is independent of the speed Load Curve 1 Uses the mea...

Page 188: ...a percentage of nominal motor torque Communication information Max Pre Alarm delay 4172 When the load level without interruption exceeds the alarm level longer than set Max PreAlarm delay time a warn...

Page 189: ...mmunication information Min Alarm 419 Min Alarm Margin 4191 With load type Basic 415 used the Min Alarm Margin sets the band under the Normal Load 41B menu that does not generate an alarm With load ty...

Page 190: ...ve it performs a test run and popu lates the Load Curve 41C with the found load values Warning When autoset does a test run the motor and application machine will ramp up to maximum speed Note The mot...

Page 191: ...can be populated with a test run or the values can be entered or changed manually Load Curve 1 9 41C1 41C9 The measured load curve is based on 9 stored samples The curve starts at minimum speed and en...

Page 192: ...otor comes to a standstill This is dependent on the inertia of the motor load com bination and the load of the motor at the time the dip occurs see Fig 94 Modbus Instance no DeviceNet no 43336 43337 r...

Page 193: ...more than 5 seconds Communication information Motor lost 423 With the motor lost function enabled the VSD is able to detect a fault in the motor circuit motor motor cable thermal relay or output filte...

Page 194: ...opper or the brake resistor the VSD will trip for Overvoltage to avoid a fall of the load e g in crane applica tions Note Overvoltage control should not be activated if brake chopper is used Communica...

Page 195: ...Process Ref 512 AnIn1 Setup 4 20 mA 5134 AnIn1 Function Min Min 0 rpm 5136 AnIn1 Function Max Max 1500 rpm 5138 AnIn1 Operation Add 514 AnIn2 Function Process Ref 515 AnIn2 Setup 4 20 mA 5164 AnIn2 F...

Page 196: ...reference signal 516A AnIn2 Enabl DigIn set AnIn2 to be active when DigIn3 is LOW 523 DigIn3 AnIn set DIgIn3 as input fot selection of AI reference Subtracting analogue inputs Example 2 Subtract two...

Page 197: ...signal See Fig 96 User mA 2 The scale of the current controlled input that controls the full range for the input signal Can be defined by the advanced AnIn Min and AnIn Max menus User Bipol mA 3 Sets...

Page 198: ...4 20 mA Live Zero AnIn1 Advanced 513 Note The different menus will automatically be set to either mA or V based on the selection in AnIn 1 Setup 512 20 mA 100 100 n NG_06 F21 10 V 0 10 V Speed 20mA 1...

Page 199: ...e Fig 98 Fig 98 Inverted reference AnIn1 Bipol 5133 This menu is automatically displayed if AnIn1 Setup is set to User Bipol mA or User Bipol V The window will automatically show mA or V range accordi...

Page 200: ...ows corresponding values for the min and max selections depend ing on the function of the analogue input 511 Communication information Default 0 00 10 00 V Range 0 0 20 0 mA 0 00 10 00 V Modbus Instan...

Page 201: ...VaMax you define a user defined value for the signal Only visible when user defined is selected in menu 5136 Default 0 000 Range 10000 000 10000 000 Modbus Instance no DeviceNet no 43541 Profibus slot...

Page 202: ...information AnIn1 Filter 5139 If the input signal is unstable e g fluctuation reference value the filter can be used to stabilize the signal A change of the input signal will reach 63 on AnIn1 within...

Page 203: ...no 43209 Profibus slot index 169 113 EtherCAT index hex 4c89 Fieldbus format Long 1 0 001 s Modbus format EInt Default On On 0 AnIn1 is always active DigIn 1 AnIn1 is only active if the digital input...

Page 204: ...t 3 Modbus Instance no DeviceNet no 43211 Profibus slot index 169 115 EtherCAT index hex 4c8b Fieldbus format UInt Modbus format UInt Default 4 20 mA Dependent on Setting of switch S2 Selection Same a...

Page 205: ...Same as in menu 511 Modbus Instance no DeviceNet no 43221 Profibus slot index 169 125 EtherCAT index hex 4c95 Fieldbus format UInt Modbus format UInt Default 4 20 mA Dependent on Setting of switch S3...

Page 206: ...ction Same as in menu 511 Modbus Instance no DeviceNet no 43231 Profibus slot index 169 135 EtherCAT index hex 4c9f Fieldbus format UInt Modbus format UInt Default 4 20 mA Dependent on Setting of swit...

Page 207: ...uring running the output of the VSD is cut off immediately causing the motor to coast to zero speed NOTE If none of the digital inputs are programmed to Enable the internal enable signal is active NOT...

Page 208: ...e 27 for selection possibilities Set Ctrl 2 24 Activates other parameter set See Table 27 for selection possibilities Mot PreMag 25 Pre magnetises the motor Used for faster motor start Jog 26 To activ...

Page 209: ...ference value AnOut1 Function 531 Sets the function for the Analogue Output 1 Scale and range are defined by AnOut1 Advanced settings 533 Modbus Instance no DeviceNet no 43241 43248 Profibus slot inde...

Page 210: ...nal See Fig 96 User mA 2 The scale of the current controlled output that controls the full range for the output signal Can be defined by the advanced AnOut Min and AnOut Max menus User Bipol mA 3 Sets...

Page 211: ...r mA V Communication information AnOut1 Max 5332 This parameter is automatically displayed if User mA or User V is selected in menu AnOut1 Setup 532 The menu will automatically adapt to current or vol...

Page 212: ...rmat Long 1 0 01 Modbus format EInt Default 10 00 10 00 V Range 10 00 10 00 V 20 0 20 0 mA Modbus Instance no DeviceNet no 43255 Profibus slot index 169 159 EtherCAT index hex 4cb7 Fieldbus format Lon...

Page 213: ...nOut1 Function Min the physical minimum value is scaled to selected presentation The default scaling is dependent on the selected function of AnOut1 531 See Table 28 Communication information Modbus I...

Page 214: ...p 535 Preset scaling and offset of the output configuration for analogue output 2 Fieldbus format Long 0 001 Modbus format EInt Default 0 000 Range 10000 000 10000 000 Modbus Instance no DeviceNet no...

Page 215: ...t index 169 167 169 171 170 195 170 205 EtherCAT index hex 4cbf 4cc3 4dda 4de4 536 AnOut2 Advan Stp A Default Ready Off 0 Output is not active and constantly low On 1 Output is made constantly high i...

Page 216: ...comparator 2 output A2 31 Analogue comp 2 inverted output CD 1 32 Digital comparator 1 output D1 33 Digital comp 1 inverted output CD 2 34 Digital comparator 2 output D2 35 Digital comp 2 inverted out...

Page 217: ...1 The VSD requires external cooling Internal fans are active LC Pump 82 Activate liquid cooling pump LC HE Fan 83 Activate liquid cooling heat exchanger fan LC Level 84 Liquid cooling low level signal...

Page 218: ...with 3 relays each Relay 1 551 Sets the function for the relay output 1 Same function as digital output 1 541 can be selected Communication information Relay 2 552 Note The definitions described here...

Page 219: ...I O option board on the option mounting plate Note Visible only if optional board is detected or if any input output is activated Communication information Modbus Instance no DeviceNet no 43274 Profib...

Page 220: ...5D2 to 55DC Same function as for relay 1 mode 55D1 Communication information Default N O N O 0 The normal open contact of the relay will be activated when the function is active N C 1 The normally clo...

Page 221: ...nection is established When a function can be controlled by several sources e g VC destination or Digital Input the function will be controlled in conformity with OR logic See DigIn for descriptions o...

Page 222: ...d2 Fieldbus format UInt Modbus format UInt Modbus Instance no DeviceNet no 43283 43285 43287 43289 43291 43293 43295 Profibus slot index 169 187 189 191 193 195 197 199 EtherCAT index hex 4cd3 4cd5 4c...

Page 223: ...cation that a certain level has been passed The comparator can latch by setting Level LO to a higher value than Level HI The analogue window comparator uses the two available levels to define the wind...

Page 224: ...efault Speed Process Val 0 Set by Process settings 321 and 322 Speed 1 rpm Torque 2 Shaft Power 3 kW El Power 4 kW Current 5 A Output Volt 6 V Frequency 7 Hz DC Voltage 8 V Heatsink Tmp 9 C PT100_1 10...

Page 225: ...nal on AnIn1 goes below 60 of the threshold 4 mA x 0 6 2 4 mA the VSD is set to STOP mode The output of CA1 is used as a virtual connection source that controls the virtual connection destination RUN...

Page 226: ...speed will now follow the reference signal T During this period the motor speed will follow the reference signal 4 The reference signal reaches the threshold level motor speed is 0 rpm mode RUN 5 The...

Page 227: ...temp C 0 100 1 PT 100_1_2_3 C 100 300 1 Energy kWh 0 1000000 0 Run time h 0 65535 0 Mains time h 0 65535 0 AnIn 1 4 0 100 0 Process Ref Set by process settings 321 and 322 3 Process Err Mode Min Max D...

Page 228: ...ignal passes the Level HI value from above negative edge On On 4 The reference signal passes the Level LO value from above negative edge Off Off 5 The reference signal passes the Level LO value from b...

Page 229: ...stance no DeviceNet no 43403 Profibus slot index 170 52 EtherCAT index hex 4d4b Fieldbus format Long 1 1 W 0 1 A 0 1 V 0 1 Hz 0 1 C 1 kWh 1H 1 1 rpm or 0 001 via process value Modbus format EInt Defau...

Page 230: ...r is selected absolute value of signal is used Note When bipolar is selected in 6115 then 1 Functionality is not symmetrical 2 Ranges for high low are bipolar 6115 Unipolar 6112 HI 0 Type 6114 Hystere...

Page 231: ...ormation Default Torque Selections Same as in menu 6111 Modbus Instance no DeviceNet no 43404 Profibus slot index 170 53 EtherCAT index hex 4d4c Fieldbus format UInt Modbus format UInt Default 20 Rang...

Page 232: ...V 0 1 Hz 0 1 C 1 kWh 1H 1 1 rpm or 0 001 via process value Modbus format EInt Default Hysteresis Hysteresis 0 Hysteresis type comparator Window 1 Window type comparator Modbus Instance no DeviceNet no...

Page 233: ...71 Profibus slot index 170 120 EtherCAT index hex 4d8f Fieldbus format UInt Modbus format UInt Default 300rpm Range Enter a value for the high level Modbus Instance no DeviceNet no 43472 Profibus slot...

Page 234: ...Hysteresis type comparator Window 1 Window type comparator Modbus Instance no DeviceNet no 43483 Profibus slot index 170 132 EtherCAT index hex 4d9b Fieldbus format UInt Modbus format UInt Default Un...

Page 235: ...t index 170 124 EtherCAT index hex 4d93 Fieldbus format Long 1 1 W 0 1 A 0 1 V 0 1 Hz 0 1 C 1 kWh 1H 1 1 rpm or 0 001 via process value Modbus format EInt Default 100rpm Range Enter a value for the lo...

Page 236: ...the digital or relay outputs or used as a source for the virtual connections 560 Fig 107 Digital comparator Communication information Default Unipolar Unipolar 0 Absolute value of 6141 used Bipolar 1...

Page 237: ...gOut 1 541 Modbus Instance no DeviceNet no 43408 Profibus slot index 170 57 EtherCAT index hex 4d50 Fieldbus format UInt Modbus format UInt Default DigIn 1 Selection Same selections as for DigOut 1 54...

Page 238: ...ing logical operators are available OR operator AND operator EXOR operator Expressions according to the following truth table can be made The output signal can be programmed to the digital or relay ou...

Page 239: ...menus 621 625 expression entered for Logic Y is visible Set menu 621 to CA1 Set menu 622 to Set menu 623 to A2 Set menu 624 to Set menu 625 to CD1 Menu 620 now holds the expression for Logic Y CA1 A2...

Page 240: ...t index 170 60 EtherCAT index hex 4d53 Fieldbus format UInt Modbus format UInt Default 1 AND 2 OR 3 EXOR Modbus Instance no DeviceNet no 43412 Profibus slot index 170 61 EtherCAT index hex 4d54 Fieldb...

Page 241: ...n 2 OR 3 EXOR Modbus Instance no DeviceNet no 43414 Profibus slot index 170 63 EtherCAT index hex 4d56 Fieldbus format UInt Modbus format UInt Default CD1 Selection Same as menu 621 Modbus Instance no...

Page 242: ...ion Same as menu 622 Modbus Instance no DeviceNet no 43422 Profibus slot index 170 71 EtherCAT index hex 4d5e Fieldbus format UInt Modbus format UInt Default A2 Selection Same as menu 621 Modbus Insta...

Page 243: ...Fig 109 The output signal can be programmed to the digital or relay outputs used in logic functions 620 and 630 or as a virtual connection source 560 Note The actual timers are common for all paramete...

Page 244: ...unication information Default Off Selection Same selections as Digital Output 1 menu 541 Modbus Instance no DeviceNet no 43431 Profibus slot index 170 80 EtherCAT index hex 4d67 Fieldbus format UInt M...

Page 245: ...n Note Timer 1 T1 644 and Timer 2 T1 654 are only visible when Timer Mode is set to Alternate Fieldbus format UInt Modbus format UInt Default 0 00 00 hr min sec Range 0 00 00 9 59 59 Modbus Instance n...

Page 246: ...econds Profibus slot index 168 80 168 81 168 82 EtherCAT index hex 4b69 hours 4b6a minutes 4b6b seconds Fieldbus format UInt Modbus format UInt 649 Timer1 Value Stp 0 00 00 A Default Off Selection Sam...

Page 247: ...us format UInt Modbus format UInt Default 0 00 00 hr min sec Range 0 00 00 9 59 59 Modbus Instance no DeviceNet no 43456 hours 43457 minutes 43458 seconds Profibus slot index 170 105 170 106 170 107 E...

Page 248: ...ation Fieldbus format UInt Modbus format UInt Default 0 00 00 hr min sec Range 0 00 00 9 59 59 Modbus Instance no DeviceNet no 42924 hours 42925 minutes 42926 seconds Profibus slot index 168 83 168 84...

Page 249: ...mmunication information Speed 712 Displays the actual shaft speed Communication information Unit Depends on selected process source 321 Resolution Speed 1 rpm 4 digits Other units 3 digits Modbus Inst...

Page 250: ...e no DeviceNet no 31003 Nm 31004 Profibus slot index 121 147 EtherCAT index hex 23eb Nm 23ec Fieldbus format Long 1 1 Modbus format EInt Unit W Resolution 1W Modbus Instance no DeviceNet no 31005 Prof...

Page 251: ...ce no DeviceNet no 31007 Profibus slot index 121 151 EtherCAT index hex 23ef Fieldbus format Long 1 0 1 A Modbus format EInt Unit V Resolution 1 V Modbus Instance no DeviceNet no 31008 Profibus slot i...

Page 252: ...DeviceNet no 31010 Profibus slot index 121 154 EtherCAT index hex 23f2 Fieldbus format Long 1 0 1 V Modbus format EInt Unit C Resolution 0 1 C Modbus Instance no DeviceNet no 31011 Profibus slot index...

Page 253: ...rence value Key keyboard Rem remote Com Serial comm Opt option 333 Source of Run Stop Reset command Key keyboard Rem remote Com Serial comm Opt option 44 Limit functions TL Torque Limit SL Speed Limit...

Page 254: ...g is displayed The following warnings are possible Fieldbus integer value Warning message 0 No Error 1 Motor I t 2 PTC 3 Motor lost 4 Locked rotor 5 Ext trip 6 Mon MaxAlarm 7 Mon MinAlarm 8 Comm error...

Page 255: ...ital input status example Communication information Digital Output Status 724 Indicates the status of the digital outputs and relays See Fig 112 RE indicate the status of the relays on position 1 Rela...

Page 256: ...to the second row the status of the belonging input is shown in 100 AnIn1 has a negative 100 input value 65 AnIn2 has a 65 input value So the example in Fig 113 indicates that both the Analogue inputs...

Page 257: ...negative 100 output value 65 AnOut1 has a 65 output value The example in Fig 115 indicates that both the Analogue outputs are active Note The shown percentages are absolute values based on the full r...

Page 258: ...cally reverts to No Modbus Instance no DeviceNet no 31025 31027 Profibus slot index 121 170 172 EtherCAT index hex 2401 2403 Fieldbus format UInt bit 0 DigIn1 bit 1 DigIn2 bit 2 DigIn3 bit 8 Relay1 bi...

Page 259: ...stration period will start Communication information Unit h m s hours minutes seconds Range 0h 0m 0s 262143h 59m 59s Modbus Instance no DeviceNet no 31031 hours 31032 minutes 31033 seconds Profibus sl...

Page 260: ...252 View Operation Status 700 Section 11 7 Note After reset the setting automatically goes back to No Fieldbus format UInt Modbus format UInt...

Page 261: ...er reset of occurred trip the trip message will be removed and menu 100 will be indicated For fieldbus integer value of trip message see message table for warnings 722 Note Bits 0 5 used for trip mess...

Page 262: ...I O status option board 3 81L 731 Run Time 81M 732 Mains Time 81N 733 Energy 81O 310 Process reference Modbus Instance no DeviceNet no 31102 31135 Profibus slot index 121 246 254 122 0 24 EtherCAT ind...

Page 263: ...list 9 it has DeviceNet instance no 31502 see table 2 above The cor responding slot index no is then slot no abs 31502 1 255 123 index no modulo the remainder of the division above 136 calculated as 3...

Page 264: ...of 175 A Software 922 Shows the software version number of the VSD Fig 117 gives an example of the version number Fig 117 Example of software version Communication information Modbus Instance no Devi...

Page 265: ...e section User defined Unit 323 Example Create user name USER 15 1 When in the menu 923 press Next to move the cursor to the right most position 2 Press the key until the character U is displayed 3 Pr...

Page 266: ...258 System Data 900 Section 11 9...

Page 267: ...put is active if selected The Trip LED is on The accompanying trip message is displayed The TRP status indication is displayed area D of the display After reset command the trip message will disappear...

Page 268: ...PTC On Normal PT100 Trip Off Normal Soft Motor lost Trip Off Normal Locked rotor Trip Off Normal Ext trip Via DigIn Normal Soft Ext Mot Temp Via DigIn Normal Soft Mon MaxAlarm Trip Off Warn Normal So...

Page 269: ...an be done at any level from changing settings and functions to disconnecting single control cables or replacing entire drives The Trip Log can be useful for determining whether certain trips occur at...

Page 270: ...PT100 elements exceeds maxi mum level Note Only valid if option board PTC PT100 is used Check on mechanical overload on the motor or the machinery bearings gearboxes chains belts etc Check the motor c...

Page 271: ...age Too short deceleration time with respect to motor machine inertia Too small brake resistor malfunctioning Brake chopper Check the deceleration time settings and make them longer if necessary Check...

Page 272: ...y Power Fault One of the 10 PF Power fault trips below has occurred but could not be deter mined Check the PF errors and try to determine the cause The trip history could be helpful PF Fan Err Error i...

Page 273: ...n the environment the fan and the heatsink will col lect dust Check this and clean the heatsink and the fans when necessary If variable speed drives are built into cabinets also check and clean the du...

Page 274: ...266 Maintenance Section 12 3...

Page 275: ...control panel These options may be useful for example for mounting a control panel in a cabinet door Fig 119Control panel in mounting cassette 13 2 CX Drive software The optional software that runs on...

Page 276: ...quired power of brake resistor Brake level VDC DC brake voltage level see Table 35 Rmin minimum allowable brake resistor see Table 35 and Table 36 ED effective braking period Defined as Table 34 Brake...

Page 277: ...50 EF 4 x 2 7 4 x 3 1 SX 4500 EF 4 x 2 7 4 x 3 1 SX 4630 EF 6 x 2 7 6 x 3 1 SX 4800 EF 6 x 2 7 6 x 3 1 Table 36 Brake resistors SX 690V types Type Rmin ohm if supply 500 525 VAC Rmin ohm if supply 550...

Page 278: ...cribed in a separate manual 13 7 Crane option board This option is used in crane applications The crane option board 2 0 is described in a separate manual 13 8 Serial communication and fieldbus For co...

Page 279: ...supplied with external 10 24 VDC protected by a 2 A slow acting fuse from a double isolated transformer The terminals X1 1 and X1 2 are voltage polarity independent The terminals A and B on size D are...

Page 280: ...and SX D4037 Table 38 Terminal Name Function Specification A 0V External VSD main power inde pendent supply voltage for con trol and communication circuits 24 VDC 10 Double isolated B 24V DC DC R U V...

Page 281: ...ensures that the motor will not start running because The 24VDC signal is taken away from the Inhibit input terminals 1 and 2 the safety relay K1 is switched off The supply voltage to the driver circ...

Page 282: ...maintenance the VSD should always be disconnected from the supply voltage Fig 122Connection of safe stop option from SX D40P7 up to SX D4037 Fig 123Connection of safe stop option for SX D4045 and up T...

Page 283: ...are available in a liquid cooled version These units are designed for connection to liquid cooling sys tem normally a heat exchanger of liquid liquid or liquid air type Heat exchanger is not part of...

Page 284: ...276 Liquid cooling Section 13 12...

Page 285: ...10 4 SX D47P5 EF 27 0 7 5 18 0 5 5 14 4 SX D4011 EF 39 11 26 7 5 21 C SX D4015 EF 46 15 31 11 25 SX D4018 EF 55 18 5 37 15 29 6 SX D4022 EF 69 22 46 18 5 37 SX D4030 EF 92 30 61 22 49 D SX D4037 EF 1...

Page 286: ...450 EF 516 450 430 315 344 I69 SX 6500 EF 600 500 500 355 400 SX 6600 EF 720 600 600 450 480 J69 SX 6630EF 780 630 650 500 520 SX 6710 EF 900 710 750 600 600 K69 SX 6800 EF 1032 800 860 650 688 SX 690...

Page 287: ...y Offset Non linearity 0 10 V 0 20 mA via software setting 15 V 5 mA cont 15 mA voltage 140 mA current 10 voltage 10 bit 500 1 9 type fsd voltage 2 4 type fsd current 3 LSB 2 LSB Digital Output voltag...

Page 288: ...ambient temperature is 5 C higher than the maximum ambient tempera ture The following calculation is made to select the correct VSD model Derating is possible with loss in performance of 2 5 C Derati...

Page 289: ...600 170 380 4315 to 4400 I 1036 x 730 x 450 2250 x 900 x 600 248 506 4450 to 4500 J 1036 x 1100 x 450 2250 x 1200 x 600 340 697 4630 to 4800 K 1036 x 1560 x 450 2250 x 1800 x 600 496 987 Table 45 Mech...

Page 290: ...input current A Maximum value fuse A Cable cross section connector range mm2 for Cable glands clamping range mm mains motor Brake PE mains motor Brake SX D40P7 EF 2 2 4 0 5 10 0 5 10 1 5 16 M32 openin...

Page 291: ...mm2 for Cable glands clamping range mm mains motor Brake PE mains motor Brake Table 49 Fuses cable cross sections and glands for 690 V Model Nominal input current A Maximum value fuse A Cable cross se...

Page 292: ...EF 22 25 AJT25 SX D4015 EF 26 30 AJT30 SX D4018 EF 31 35 AJT35 SX D4022 EF 38 45 AJT45 SX D4030 EF 52 60 AJT60 SX D4037 EF 65 80 AJT80 SX D4045 EF 78 100 AJT100 SX D4055 EF 94 110 AJT110 SX D4075 EF...

Page 293: ...EF AWG 6 AWG 6 AWG 6 SX D4030 EF AWG 4 1 6 14 AWG 4 1 6 14 AWG 4 1 6 14 SX D4037 EF AWG 3 2 8 25 AWG 3 2 8 25 AWG 3 2 8 25 SX D4045 EF AWG 2 300 kcmill 14 124 24 2122 AWG 2 AWG 3 0 14 124 AWG 2 300 kc...

Page 294: ...max speed 0 10 VDC or 0 4 20 mA analogue output 14 AnOut 2 0 to max torque 0 10 VDC or 0 4 20 mA analogue output 15 Common Signal ground 0 V output 16 DigIn 4 Off 0 8 24 VDC digital input 17 DigIn 5...

Page 295: ...9 Rotation R L 21A Level Edge Level 21B Supply Volts Not Defined 220 Motor Data 221 Motor Volts UNOM V 222 Motor Freq 50Hz 223 Motor Power PNOM W 224 Motor Curr INOM A 225 Motor Speed nMOT rpm 226 Mot...

Page 296: ...f 25D PT100 TT Trip 25E PTC Off 25F PTC TT Trip 25G Ext Trip Off 25H Ext Trip TT Trip 25I Com Error Off 25J Com Error TT Trip 25K Min Alarm Off 25L Min Alarm TT Trip 25M Max Alarm Off 25N Max Alarm TT...

Page 297: ...69 FB Signal 9 266A FB Signal 10 266B FB Signal 11 266C FB Signal 12 266D FB Signal 13 266E FB Signal 14 266F FB Signal 15 266G FB Signal 16 269 FB Status 300 Process 310 Set View ref 320 Proc Setting...

Page 298: ...pm 348 Jog Speed 50rpm 350 Torques 351 Max Torque 120 352 IxR Comp Automatic 353 IxR CompUsr 0 354 Flux optim Off 355 Max Power Off 360 Preset Ref 361 Motor Pot Non Volatile 362 Preset Ref 1 0 rpm 363...

Page 299: ...Start 60 39F Settle Stop 0s 39G TransS Stop 60 39H Run Time 1 00 00 00 39H1 Rst Run Tm1 No 39I Run Time 2 00 00 00 39I1 Rst Run Tm2 No 39J Run Time 3 00 00 00 39J1 Rst Run Tm3 No 39K Run Time 4 00 00...

Page 300: ...418 Min Pre Alarm 4181 MinPreAlMar 10 4182 MinPreAlDel 0 1s 419 Min Alarm 4191 MinAlarmMar 15 4192 MinAlarmDel 0 1s 41A Autoset Alrm No 41B Normal Load 100 41C Load Curve 41C1 Load Curve 1 100 41C2 Lo...

Page 301: ...Min 0 5166 AnIn2 FcMax Max 5167 AnIn2 ValMax 0 5168 AnIn2 Oper Add 5169 AnIn2 Filt 0 1s 516A AnIn2 Enabl On 517 AnIn3 Fc Off 518 AnIn3 Setup 4 20mA 519 AnIn3 Advan 5191 AnIn3 Min 4mA 5192 AnIn3 Max 20...

Page 302: ...ard 3 DigIn 1 Off 52G B oard 3 DigIn 2 Off 52H B oard 3 DigIn 3 Off 530 An Outputs 531 AnOut1 Fc Speed 532 AnOut1 Setup 4 20mA 533 AnOut1 Adv 5331 AnOut 1 Min 4mA 5332 AnOut 1 Max 20 0mA 5333 AnOut1Bi...

Page 303: ...R1 Mode N O 55D5 B1R2 Mode N O 55D6 B1R3 Mode N O 55D7 B2R1 Mode N O 55D8 B2R2 Mode N O 55D9 B2R3 Mode N O 55DA B3R1 Mode N O 55DB B3R2 Mode N O 55DC B3R3 Mode N O 560 Virtual I Os 561 VIO 1 Dest Off...

Page 304: ...olar Unipolar 614 CA4 Setup 6141 CA4 Value Process Err 6142 CA4 Level HI 100 rpm 6143 CA4 Level LO 100 rpm 6144 CA4 Type Window 6145 CA4 Bipolar Bipolar 615 CD Setup 6151 CD1 Run 6152 CD2 DigIn 1 6153...

Page 305: ...uency 719 DC Voltage 71A Heatsink Tmp 71B PT100_1_2_3 720 Status 721 VSD Status 722 Warning 723 DigIn Status 724 DigOut Status 725 AnIn Status 1 2 726 AnIn Status 3 4 727 AnOut Status 1 2 728 IO Statu...

Page 306: ...cess reference 820 Trip Message 821 Process Value 822 Speed 823 Torque 824 Shaft Power 825 Electrical Power 826 Current 827 Output voltage 828 Frequency 829 DC Link voltage 82A Heatsink Tmp 82B PT100_...

Page 307: ...B2 83K IO Status B3 83L Run Time 83M Mains Time 83N Energy 83O Process reference 840 Trip Message 841 Process Value 842 Speed 843 Torque 844 Shaft Power 845 Electrical Power 846 Current 847 Output vol...

Page 308: ...AnIn 3 4 85H AnIOut 1 2 85I IO Status B1 85J IO Status B2 85K IO Status B3 85L Run Time 85M Mains Time 85N Energy 85O Process reference 860 Trip Message 861 Process Value 862 Speed 863 Torque 864 Shaf...

Page 309: ...igIn status 87E DigOut status 87F AnIn status 1 2 87G AnIn status 3 4 87H AnOut status 1 2 87I IO Status B1 87J IO Status B2 87K IO Status B3 87L Run Time 87M Mains Time 87N Energy 87O Process referen...

Page 310: ...ctrical Power 896 Current 897 Output voltage 898 Frequency 899 DC Link voltage 89A Heatsink Tmp 89B PT100_1 2 3 89C FI Status 89D DigIn status 89E DigOut status 89F AnIn status 1 2 89G AnIn status 3 4...

Page 311: ...control signals 45 Connections Brake chopper connections 26 Control signal connections 45 Mains supply 26 38 Motor earth 26 38 Motor output 26 38 Safety earth 26 38 Control panel 67 Control Panel memo...

Page 312: ...ard reference 152 Keys 69 Key 72 Key 72 Control keys 69 ENTER key 72 ESCAPE key 72 Function keys 72 NEXT key 72 PREVIOUS key 72 RUN L 69 RUN R 69 STOP RESET 69 Toggle Key 70 L LCD display 67 Level con...

Page 313: ...331 131 332 132 333 132 334 133 335 133 336 134 337 135 338 136 339 136 33A 137 33B 137 33C 138 33D 139 33E 140 33F 140 33G 140 141 341 142 342 143 343 143 344 144 345 145 346 145 347 146 348 146 351...

Page 314: ...28 614 223 224 226 615 223 225 227 616 223 225 227 617 228 618 229 620 230 621 230 231 622 231 232 623 231 232 624 231 625 231 630 233 631 233 632 234 633 234 634 234 635 235 640 235 641 236 642 236 6...

Page 315: ...me 155 PID P Gain 155 Power LED 69 Priority 56 Process Value 241 Product standard EMC 9 Programming 74 Protection class IP23 and IP54 267 PT100 Inputs 101 102 PTC input 100 Pump Fan Control 160 Q Quic...

Page 316: ...warnings and limits 259 Twisted cables 49 Type 256 Type code number 8 U Underload 62 Underload alarm 177 Unlock Code 89 Upper Band 163 Upper Band Limit 166 V V Hz Mode 86 Vector Brake 140 Ventilation...

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