Omron KP100L-OD - 12-2010 User Manual Download Page 105

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5 Inspection and Maintenance

5 - 2

Grid Connect Photovoltaic Inverter KP100L-OD-



USER’S MANUAL

5-1

Inspection and Maintenance

Additionally tighten the cable clamp

The cable may thin slightly due to usage conditions. This requires that you additionally tighten the cable clamp
regularly.

Additional tightening of the cable clamp

Summary of Contents for KP100L-OD - 12-2010

Page 1: ...SER S MANUAL Cat No S101 E1 02 GridConnect Photovoltaic Inverter KP100L OD Note Dec 2010 KP100L does not have the compatibility with thin film module at this moment The compatibility is under evaluation ...

Page 2: ...Connect Solar Systems The installation must always be carried out by qualified personnel with knowledge of electrical systems and according to national standards for electrical installations The software and the protective functions are not accessible and or changeable to the user This manual is intended for Users and Installers of the KP100L Read this manual carefully and make sure that you under...

Page 3: ...THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGL...

Page 4: ...ot intended to be an exhaustive list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the products Uses involving potential chemical contamination or electrical interference or conditions or uses not described in this manual Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machin...

Page 5: ...S AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown ERRORS AND OMISSIONS The information in this manual has been carefully checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the...

Page 6: ... minor injury caused by high temperatures General Used for general prohibitions for which there is no specific symbol General Used for general mandatory action precautions for which there is no specified symbol Electric shock precaution Used to warn of the risk of electric shock under specific conditions Always ground Used to instruct the user to always connect the ground wire when using a device ...

Page 7: ...ignificant injury by electric shock may possibly occur Do not touch the terminal of the MC connector Do not remove the MC connector excluding the instruction of this manual Burn injury may occasionally occur Do not touch the upper part of the product while operating or immediately after having turned off power Fire damage or functional lesion of internal part may occasionally occur Do not obstruct...

Page 8: ...w of AC terminal block is insufficient fire by loose connection may possibly occur Insert the electric cable in the inner of AC terminal block by using special Rod terminal and crimping pliers and tighten the screw by tightening torque of 1 2 1 5N m Fire by loose connection of the MC connector may possibly occur Use the specialized tool for the crimping process of the MC connector Insert the MC co...

Page 9: ...is not allowed Break down or deterioration of the solar modules may occasionally occur Install the breaker between the transformer and the KP100L when you connect the transformer Connect the Neutral of the transformer to the earth Breakdown of internal part by static electricity may occasionally occur Execute wiring after discharging static electricity Functional lesion by fire damage may occasion...

Page 10: ... When wiring to the AC terminal block do not insert two or more wires into one terminal Use the wire of the diameter that corresponds to the capacity of the Solar modules Fire or smoke from fire may occur IP65 performance can not be provided if you don t follow these instructions 3 Use the cable of 18 5 20 5mm when you use the rubber bush of one hole for the AC cable clamp 4 Use the five cables of...

Page 11: ...ositive pole Breaker Use the breaker that corresponds to the capacity of the solar modules for the breaker of the Solar modules side Use the 20A trip breaker with B or C or D trip characteristics for the breaker of the grid side Maintenance Inspection Be sure to inspect install condition wiring connection before doing a trial operation To secure the IP65 performance execute the additional tighteni...

Page 12: ... RH Without condensation or freezing 8 Locations more than 2 000 m above sea level 9 Locations subject to saltwater spray such as on oceangoing vessels or near a seacoast 10 Locations subject to falling snow accumulated snow or wind blown snow Protect the product by building a protective roof when you install the product in the snowy region 11 Locations near highly combustible something or heat so...

Page 13: ...ighborhood facilities and equipment 2 Locations where the grid is unstable caused by influence of neighborhood facilities and equipment 3 In factory or the vicinity where the grid is unstable 4 Locations subject to noise that ungrounded consumer electronics generate Maintenance o Inspection Confirm that there is no abnormality such as rust on outside of the product during the maintenance Storage S...

Page 14: ...t Photovoltaic Inverte KP100L OD USER S MANUAL Warning Labels Warning Labels and Warning Description The Warning labels are located on the KP100L as shown in the follow illustration Be sure to follow the instructions ...

Page 15: ...red Should you find any problems with the product immediately contact your nearest local sales representative or OMRON Sales Office Checking the rating label Checking the Model EU EU T Germany Spain Italy France Greece Only mainland Czech Republic Denmark Portugal Turkey Republic of South Africa KR Korea Model Specifications in DC Specifications in AC Correspondence country Type KP100L OD ...

Page 16: ... hard wall like concrete M4 x 12mm Screw with plain washer and spring washer 5 For fixation of product set up in Mounting base plate 4 peaces are for mounting a peace is for reserve M4 x 6mm Screw with plain washer and spring washer 2 Spare screw to fix the cover foreside R Rubber Bush 1 For connection of AC cable 1 For connection of AC cable 2 Spare rubber bush For connection of AUX and communica...

Page 17: ...other information necessary for design Chapter 3 Operation Describes the name of parts of the operations and the monitor Describes the monitor function of the product Chapter 4 Maintenance Operations Describes the causes and their countermeasures if the product fails including the solutions to possible troubles troubleshooting Chapter 5 Inspection and Maintenance Describes inspection and maintenan...

Page 18: ...17 Grid Connect Photovoltaic Inverte KP100L OD USER S MANUAL ...

Page 19: ...nfiguration 2 2 2 2 Application information 2 5 2 3 Installation 2 7 2 4 Wiring 2 11 2 5 Check List 2 24 2 6 Connecting to the Grid 2 25 2 7 Maintenance Parts 2 27 2 8 Options 2 28 Chapter 3 Operation 3 1 3 1 Part Names and Descriptions of Operation and Display Part 3 4 3 2 Procedure at the First Time Operation 3 5 3 3 Display transition 3 8 3 4 State Display 3 9 3 5 Mode Selection Display 3 11 3 ...

Page 20: ...Maintenance 5 1 5 1 Inspection and Maintenance 5 2 5 2 Storage 5 6 Chapter 6 After Sales Service 6 1 6 1 After Sales Service 6 2 6 2 Contact 6 3 Chapter 7 Specifications 7 1 7 1 Standard Specification List 7 2 Chapter A Appendix A 1 A 1 Error list A 2 A 2 LCD messages Local Language A 4 ...

Page 21: ...20 Grid Connect Photovoltaic Inverte KP100L OD USER S MANUAL ...

Page 22: ...1 1 1 4 Grid Connect Photovoltaic Inverte KP100L OD USER S MANUAL 1 1 Model Name 1 2 1 2 Functions 1 3 1 3 Appearance and Names of Parts 1 9 Overview ...

Page 23: ...ect Photovoltaic Inverte KP100L OD USER S MANUAL 1 1 Model Name Model Country KP100L OD EU EU T Germany Spain Italy France Greece Only mainland Czech Republic Denmark Portugal Turkey Republic of South Africa KP100L OD KR Korea ...

Page 24: ...s when the load is high and to sell power to the grid during periods when the load is low Please note that a contract must be concluded with the grid for this purchasing and selling transaction The system configuration of the KP100L is shown in the figure bellow EMI Filter Booster1 MPPT Booster2 MPPT Booster3 MPPT EMI Filter DC AC L2 EMI Filter L1 L3 N PE EMI AC breaker Ground fault breaker RCD SP...

Page 25: ...dependently as illustrated in the figure bellow This construction achieves high power generation and flexible sizing of PV string DC Bus The three sets of MPPT store DC power via the DC DC booster to the DC bus DC AC Inverter The DC bus is connected to the DC AC inverter which converts DC power to AC power Grid Connection Relays The two relays RLY1 and RLY2 control the connection of the KP100L to ...

Page 26: ...he maximum cable length is 500 m RS 485 allows communication with up to 31 Units RS 485 communications require a cable of the appropriate length and a personal computer installed with monitoring software Baud rate is 4 800bps 9 600bps or 19 200bps Default value is 19 200bps Available communication protocol is Compoway F or MODBUS example 1 up to 31 units example 2 up to 31 units RS 232C RS 485 Con...

Page 27: ...4 units KP100L up to 124 units RS 232C Communications The simplest and least expensive way to communicate between a single KP100L and a personal computer is to connect directly via RS 232C ports The maximum cable length between the personal computer and the KP100L is 15 m RS 485 RS 485 RS 485 RS 485 PLC PLC PLC PLC RS 232C ...

Page 28: ...t Specifications AUX_OUT1 SPST NO 250 VAC 1 A 30 VDC 1 A Resistive load Minimum permissive load 20mA AUX_OUT2 SPST NO 1 2 3 4 5 6 7 8 9 10 KP100L AUX_OUT1 AUX_OUT2 AUX Terminal Block AUX_IN The external DC voltage and resistance value are example Select appropriate value according to your application 1 2 3 4 5 6 7 8 9 10 KP100L AUX_OUT1 AUX_OUT2 1 2 3 4 5 6 7 8 9 KP100L AUX_OUT1 AUX_OUT2 AUX_IN 24...

Page 29: ...5 Parameter List for the setting of the input signal Example when you use AUX_IN Name Type of contact Specifications AUX_IN Photo Coupler 10mA Use 24 VDC to use AUX_IN Minimum ON time 100ms Leakage current at OFF status 0 1mA Residual voltage at ON status 2 0V Capacity of external switch 20mA 1 2 3 4 5 6 7 8 9 10 AUX_OUT1 AUX_OUT2 AUX_IN 24VDC AUX Terminal Block 10mA KP100L ...

Page 30: ...MANUAL 1 3 Appearance and Names of Parts 1 1 3 Appearance and Names of Parts 1 Fan AC Cable Clamp 3 pairs of DC Input plug MC4 connectors Communication Cable Clamp AUX Cable Clamp Key Display Cover foreside R for Wiring Cover front Cover foreside L Fans Heat sink Fans ...

Page 31: ... S MANUAL 2 3 pairs of DC input plug standard MC4 connectors Each input pair consists of positive and negative terminals Refer to 2 4 Wiring 3 AC Output Delivering AC to the grid DC Input plug DC Input plug DC1 DC2 DC3 L1 L2 L3 PE N AC Cable Clamp AC Terminal Block ...

Page 32: ...nterface AUX Interface has the two relay output and the one photo coupler input 5 RS 232C or RS 485 Communication Interface The interface allows the communication with computer via RS 232C or RS 485 6 Display and Key AUX Cable Clamp Communication Cable Clamp AUX Terminal Block Communication Terminal Block Key Display ...

Page 33: ...1 Overview 1 12 Grid Connect Photovoltaic Inverte KP100L OD USER S MANUAL ...

Page 34: ...erte KP100L OD USER S MANUAL 2 1 Typical System Configuration 2 2 2 2 Application information 2 5 2 3 Installation 2 7 2 4 Wiring 2 11 2 5 Check List 2 24 2 6 Connecting to the Grid 2 25 2 7 Maintenance Parts 2 27 2 8 Options 2 28 Design ...

Page 35: ... the figure below If the KP100L is connected to the different type of grid network such as IT it may be fault occur Ground fault breaker RCD AC breaker SPD DC fuse DC switch breaker SPD The equipments in AC and DC side are used depends on the design of the customer Solar module 1 Solar module 2 Solar module 3 Connection with grid network type TN Connection with grid network type TT Connection with...

Page 36: ...ion 2 The KP100L is designed with grid network system type TT TN Then If you use transformer connect the Neutral to the ground as shown in the figure below Neutral in KP100L side should be connected to the ground Grid N 3P 3P N Neutral in KP100L side should be connected to the ground Grid N 3P N 3P N ...

Page 37: ...s shown in the table below Solar module manufacture requirement Type of solar module Applicable or not 1 No requirement Conventional silicon based solar modules KP100L can be used 2 No negative voltages on solar module Some thin film or silicon modules Basically KP100L can be used 3 Earthing of negative pole on solar module Some thin film or silicon modules KP100L can not be used 4 No positive vol...

Page 38: ... current is larger than designed PV short circuit current on each DC input SPD Surge Protective Device in DC side SPD Surge protective device is used to protect the inverter against lightening surge voltage AC Grid side AC breaker For protection of AC over current use a 20 A trip breaker with B or C or D trip characteristics If you use the transformer install the breaker between the transformer an...

Page 39: ...l current flows in the grid When multiple KP100L are installed downstream RCD for KP100L and upstream RCD has to be determined by consideration of increasing residual current Ultimately the selection of RCD depends on System Integrators judgment OMRON provide this information for selection of RCDs but we are not responsible for the selection of RCD SPD in Grid side SPD is used to protect the inver...

Page 40: ...essels or in places near the seacoast that are subject to saltwater spray When you install outdoors be sure to provide an awning or eave of some kind to prevent direct sunlight or rain from striking the Unit Leave specific space as shown in the figure below between the KP100L and the ceiling or eave the floor or ground and wall when you install the KP100L 455 270 700 253 40 53 2 444 8 404 8 200mm ...

Page 41: ...0L OD USER S MANUAL When you install multiple Inverters leave a space of 200mm the minimum to the side of the Inverter Do not install multiple Inverters vertically Mount Inverter Straight Never mount tilted to front Never use in tower orientation 200mm ...

Page 42: ...the wall is insufficient Please prepare the board to reinforce it 2 Mark the positions of the 8 outer mounting holes onto the wall with the mounting base plate 3 Drill the 8 marked holes in the wall and then drive the 8 Snap Bushings by the hammer into the wall when the wall is a hard wall like concrete 4 Fix the mounting base plate to the wall by using 8 mounting screws of the attachment Snap bus...

Page 43: ...f the mounting base plate are curved may come outside of the heat sink 6 Set it up so that the 2 screws in the both sides of the heat sink may fall into the ditch of the mounting base plate 7 Fix the heat sink and the mounting base plate by using bundled M4X12 with plane washer and spring washer in 4 points Tightening torque 1 5 to1 7 N m ...

Page 44: ...he KP100L as follow steps 1 Remove the cap of the AC cable clamp and take the rubber bush None hole out 2 Pass the AC cable through the cap and the rubber bush of the cable clamp Rubber bush one hole type and five hole type is bundled 2 1In the case of you use the rubber bush of the one hole type The rubber bush of one hole is used for connection with multiple cable Cap Rubber Bush none hole Rubbe...

Page 45: ...l area 3 Use the special Rod terminal and crimping pliers for AC wiring like the picture below when connected with KP100L Diameter of cable Cross sectional area of wire The rubber bush for one hole 18 5 to 20 5mm 4mm2 AWG12 or more The rubber bush for five holes 3 5 to 4 0mm 4mm2 AWG12 Cross sectional area of wire Rod terminal Phoenix Contact crimping pliers Phoenix Contact 4 mm2 AI 4 10 GY CRIMFF...

Page 46: ...iring 2 4 Insert wire in the interior of AC terminal block and tighten by a flathead screwdriver Tightening torque 1 2 to1 8 N m 5 Tighten the cap of the cable clamp surely When tightening the cable clamp is insufficient the effect of the waterproof is not achieved L1 L2 L3 N PE ...

Page 47: ... gimlet and pass wiring Use the cable and the wire in the table below Two spare rubber bush are bundled Use bundled rubber bush when you make a mistake in the punctured processing 3 Pass the communication cable through the hole of the product Set the rubber bush in the main body of the cable clamp and tighten the cap lightly Diameter of cable 4 0mm Diameter of wire solid wire 0 4 1 2 AWG26 16 Leng...

Page 48: ...XD 2 RS 232C_RXD 3 GO 4 RS 485_DB 5 RS 485_DA 6 GO GO is internally connected with Terminal No 3 7 RS 485_DB RS 485_DB is internally connected with Terminal No 4 8 RS 485_DA RS 485_DA is internally connected with Terminal No 5 9 RS 485_END1 When using RS 485 and termination is required Terminal No 9 and 10 are connected 10 RS 485_END2 When using RS 485 and termination is required Terminal No 9 and...

Page 49: ...f the signal wire and the catch of the insulating coating 5 2 RS 485 5 2 1 Wiring for RS 485 Connect the wire to 3 GO 4 RS 485_DB 5 RS 485_DA of communication terminal block TB401 When you connect the wire insert the wire while you push the black button of TB401 and release the button Note Note the wrong wiring of the signal wire and the catch of the insulating coating TB402 TB401 Black button 1 2...

Page 50: ...ect the other wire to 6 GO 7 RS 485_DB and 8 RS 485_DA 5 2 3 Terminal processing of wiring when connecting 2 or more products Connect the other wire to 9 RS 485_END1 and 10 RS 485_END2 Be short circuited Keep the voltage between GOof Communication terminal block and PE is less than 50V 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 RS 485_END2 RS 485_END1 1 2 3 4 5 6 7 8 9 10 KP100L L1 L2 L3 N PE GO GO...

Page 51: ...nd pass wiring Use the cable and the wire in the table below Two spare rubber bush are bundled Use bundled rubber bush when you make a mistake in the punctured processing 3 Pass the AUX cable through the hole of the product Set the Rubber Bush in the main body of the cable clamp and tighten the cap lightly Diameter of cable 4 0mm Diameter of wire solid wire 0 4 1 2 AWG26 16 Length in which the ins...

Page 52: ...o coupler input Refer to 1 2 Function 2 AUX_IN Photo coupler input Refer to 1 2 Function 3 NC 4 AUX_OUT1 Relay out put Refer to 1 2 Function 5 AUX_OUT1 AUX_OUT1 is connected Terminal No 4 and internally 6 AUX_OUT1 Relay out put Refer to 1 2 Function 7 AUX_OUT1 AUX_OUT1 is connected Terminal No 6 and internally 8 NC 9 AUX_OUT2 Relay out put Refer to 1 2 Function 10 AUX_OUT2 Relay out put Refer to 1...

Page 53: ...hen connecting 2 or more products AUX_OUT1 Connect the wire to 4 AUX_OUT1 and 6 AUX_OUT1 of AUX terminal block TB402 Connect the other wire to 5 AUX_OUT1 and 7 AUX_OUT1 5 2 AUX_OUT2 Connect the wire to 9 AUX_OUT2 and 10 AUX_OUT2 of AUX terminal block TB402 When you connect the wire insert the wire while you push the black button of TB402 and release the button Note Note the wrong wiring of the sig...

Page 54: ...se the button Note Note the wrong wiring of the signal wire and the catch of the insulating coating 6 Tighten the cap of the cable clamp surely If the tightening is insufficient the effect of the waterproof is not achieved Attachment of cover foreside R Mount the cover foreside R by the 4 screws surely tightening torque 1 5 to1 7N m When tightening the screws is insufficient the effect of the wate...

Page 55: ...take a combined input of up to 33A Maximum PV input power for each tracking is 5 500W One PV panel can be connected to 3 DC input as illustrated in figure below To fully optimize the PV output set up use the following configuration guidelines a For PV output 13A use a single pair of DC terminals b For 13A PV output 26A use 2 sets of DC terminals c For 26A PV output 33A use 3 sets of DC terminals B...

Page 56: ...lti Contact sells the conversion cable to MC3 and MC4 PV A KBT3 KST4 PV A KBT3 KST3 If you use MC3 series in the solar module refer to these conversion cable below Solar module side MC4 series KP100L side MC4 series Solar module side MC3 series KP100L side MC4 series Do not disconnect under load PV KST4 PV KBT4 PV ADBP4 PV ADSP4 PV KST3 PV KBT3 PV ADBP4 PV ADSP4 PV A KBT3 KST4 PV A KBT4 KST3 ...

Page 57: ...ectors have been fastened and not deteriorated Screws of AC cable has been fastened Cover foreside R has been fastened and the cable clamps have been tightened correctly Solar modules have been installed properly and they perform as designated Open circuit voltage MUST not exceed 850 VDC under operating temperature 20 to 60 C Short circuit DC current MUST not exceed 13 A DC per one DC input Cables...

Page 58: ...e wiring No Inspection Item Procedure Measurement or Confirmation Checkmark 1 Solar module installation condition Visual confirmation Refer to the technical manual for the solar modules 2 KP100L installation condition Visual confirmation Make sure none of the mounting screws are loose Make sure that the KP100L and the mounting base plate are securely fixed with the mounting screws 3 Wiring connect...

Page 59: ...module string Measurement confirmation DC1 V DC2 V DC3 V 6 Grid voltage confirmation Measure to confirm that the grid voltage is about 230 V Actual measurement AC L1 V AC L2 V AC L3 V 7 Power ON delay time for grid connected operation Step 1 Check the connection between KP100L and AC Connection System And then check the connection between the Grid and AC Connection unit Close the AC breaker or fus...

Page 60: ... 2 7 Maintenance Parts 2 2 7 Maintenance Parts FAN The KP100L has the two fans of maintenance parts Refer to Chapter 4 Maintenance Operations for the alarm of the fans exchange Refer to Chapter 5 Inspection and Maintenance for exchange procedure of the fans 2 Cooling Fans ...

Page 61: ... according to the following procedure This is a requirements of ENEL guideline Execute the procedure below to seal the cover foreside after AC connection 1 Remove the screw 2 points where cover foreside R is fixed and fix with the bought screw Tightening torque 1 5 to 1 7 N m 2 Pass the steel wire through the part of the fixed hole of 2 screws And pass the steel wire through attachment as shown th...

Page 62: ...n in figure Once you pull the wire firmly you can not loose it DC SWITCH It is necessary to use DC switch or circuit breaker which complies to the installation standard for photovoltaic systems VDE0100 712 When you install where you require the DC switch such as Germany please consult your OMRON representative ...

Page 63: ...2 Design 2 30 Grid Connect Photovoltaic Inverte KP100L OD USER S MANUAL ...

Page 64: ...t Names and Descriptions of Operation and Display Part 3 4 3 2 Procedure at the First Time Operation 3 5 3 3 Display transition 3 8 3 4 State Display 3 9 3 5 Mode Selection Display 3 11 3 6 Setting in Particular Countries 3 20 3 7 Confirm method of LCD display 3 28 Operation ...

Page 65: ...y because the solar modules operate at a high voltage Do not remove the MC connector Electric shock may occur Do not open the cover foreside R during energizing Burn injury may occur Do not touch the upper part of the product while operating or immediately after having turned off power Fire may occur Do not obstruct ventilation holes or place any objects within 200mm of the ventilation holes Injur...

Page 66: ...over foreside R during energizing Burn injury may occur Do not touch the upper part of the product while operating or immediately after having turned off power Fire may occur Do not obstruct ventilation holes or place any objects within 20 0mm of the ventilation holes The product may break down Install the breaker between the transformer and the KP100L when you connect the transformer Do not turn ...

Page 67: ...n the KP100L error occur LCD Display 1 Displays the data name of Display 3 Display 2 Displays the status data Display 3 Displays measurement value error content and set value that user selected Key MODE Changes display modes Changes Reverse sending the display mode and set value Changes Order sending the display mode and set value ENT Enter the display mode and set value RUN MODE ENT ERR Display 1...

Page 68: ... display moves to the display of the setting of the country when you start KP100L with Country Setting not fixed Refer to the figure below for setup Table shows the relation between the menu and the country You can t set the country other than countries shown in the table The KP100L complies with local and national standards when correct country is selected Refer to P 3 27 for the detect level in ...

Page 69: ...y 3 While the last confirmation display of country setting the country name does the blinking display The key operation becomes invalid After 5 second display change to next display 4 In the last display of the setting country the country name does the lighting display The key operation becomes invalid After 5 second display change to next display The country setting 1 2 3 4 Setup Country GER Setu...

Page 70: ...lay 2 In the selection display push and choose Check 3 After you choose Check push the ENT key 4 Display shows the country setting Make sure the name of a country 5 Push the MODE key to return the selection display After that push the MODE key to return normal display ModeSelect Setup Check ErrL Pac 30s 0 00 0 00 0 00kW Check Country GER Push the MODE key for 5 second 1 2 3 Push the MODE key or No...

Page 71: ...r to section User Setting in 3 5 for detail mode of Check Settings You can check the setup value Refer to section Setting confirmation in 3 5 for detail mode of Error Logging You can confirm the error that occurred in the past Refer to section Error Logging in 3 5 for detail LCD Check Display You can check LCD Refer to 3 7 for detail Normal Display Pac 3 69kW 1 23 1 23 1 23kW Error Display Error o...

Page 72: ...te Countdown 30s Start up delay time Start waiting Standby Running 1 23kW AC Power Stopping OFF Item name Measurement Value Data display form Pac AC Power L1 phase L2 phase L3 phase 1 23 1 23 1 23kW Pdc1 2 3 DC Power DC1 DC2 DC3 1 23 1 23 1 23kW Vac Grid Voltage L1 phase L2 phase L3 phase 230 230 230V Freq Grid Frequency 50 0Hz Iac AC Current L1 phase L2 phase L3 phase 12 3 12 3 12 3A Vdc1 2 3 DC ...

Page 73: ...0L stop power generation except A2 5 Abnormality of fan When two or more errors occur the error with the highest priority is displayed The Display 3 change from the display of the error content into the display of the measurement value when or key is pushed whiles the error occurring Refer to the follow definition of Fault Failure Warning type of occurring error Definition Fault Error of systems s...

Page 74: ...the mode selection display The display changes when the ENT key is pushed after you select the mode that you want to change by you push the and key Menu Item Description Setup User s setup You can set the setup value Check Check Settings You can check the setup value for confirmation ErrLog Error Logging You can confirm the error that occurred in the past Transition of the each mode ModeSelect Set...

Page 75: ... ENT key Next select the value that you want to set by the and key and decision the set value by the ENT key It back to the display of the item selection without changing a set value when you push the MODE key while you change a set value It returns to the selection display when you push the MODE key while displaying the item selection Refer to the following table for the item and the set value th...

Page 76: ...aud rate RS 485 Compoway F Modbus COM_485 4800 19200 bps 9600 19200 6 Communication Parity Modbus COM_Pari None No parity Even Even Even parity Odd Odd parity 7 Communication Stop bit Modbus COM_Stop 1 1 bit 2 8 RS 485 Communication Send wait time 2 Compoway F Modbus COM_Wait 0 to 99 0 ms 9 Change of parameter level GER or ITA PARAM_LV 0 1 0 10 Setup level for control of the grid voltage increasin...

Page 77: ...bus Set the transfer rate of the communication of RS 485 After set the baud rate disconnect the solar modules turn off the switch in DC side and connect again to confirm the value 6 Communication Parity Modbus only Set the parity for the communication After set the parity disconnect the solar modules turn off the switch in DC side and connect again to confirm the value 7 Communication Stop bit Mod...

Page 78: ...ccurs when each MODE is set 12 Setup of Output Signal 2 The output mode of External output signal 2 AUX_OUT2 is set Refer to the following table MODE Description State Output of Relay MODE1 synchronization mode with grid relay The signal is output synchronizing with the state of Grid relay Grid relay ON ON Grid relay OFF OFF MODE2 synchronization mode with communication The signal is output synchr...

Page 79: ...play becomes the execution completion Executing after continuing the display executing Error reset for 5 second After that the display returns to the item selection after 3 second pass When you push the MODE key while showing the execution confirmation the display returns to the item selection without you do Error reset MODE Description MODE1 mode of stop When the input is turned on KP100L stops r...

Page 80: ...ution completion after continuing the display executing integral power consumption clear for 5 second After that the display returns to the item selection after 3 second pass Moreover when you push the MODE key while displaying the execution confirmation the display returns to the item selection without you do clear of Total Periodic Energy 16 Auto Test ITA only Confirm each function of the OV Ove...

Page 81: ...by you push the key Return to the first item display when you push the key while showing the last item Change into the last item display when you push the key while showing the first item If you push the MODE key while which item is shown the mode of Check Settings is ended and returns to the selection display Name Item Display Unit Country Setting Country OV Detect level OV_Level V OV Detect Time...

Page 82: ... to 50 The serial number and the error code are shown in the Display 2 and the content of the error is shown in the Display 3 An old Error Logging is displayed when you push the key and a new Error Logging is shown when you push the key The following is shown when there is no Error Logging ModeSelect ErrLog 1 E1 0 No Utility ENT MODE ErrLog 2 E1 1 Grid OV Check ErrLog Set MODE ModeSelect ErrLog 1 ...

Page 83: ...D Execute the Auto Test in grid connected condition If you don t connect grid and start Auto test you can not finish Auto Test Grid connected operation is started automatically after the test The starting procedures for the Auto Test and sequences during the test are as follows The starting procedures for Auto Test The Auto Test in the item of the user setting starts by you are selected and execut...

Page 84: ... UF Increase at the point of 0 05Hz s 3 Grid connected relays are disconnected when OV detect level keeps below the grid voltage for more than OV detect time Grid connected relays are disconnected when UV detect level keeps above the grid voltage for more than UV detect time Grid connected relays are disconnected when OF detect level keeps below the grid frequency for more than OF detect time Grid...

Page 85: ...nnected relays are disconnected when OV L2 detect level keeps below the grid voltage for more than OV L2 detect time 2 4 Detect level and detect time of OV L2 detected in 2 3 are shown Display for ten seconds The grid voltage of L1 e g in the case of 230 03V Setup level of OV L1 e g in the case of 270 00V AutoTest OV L1 230 03V 270 00V AutoTest OV L1 230 05V 110ms Detect level of OV L1 e g in the ...

Page 86: ... detect level keeps above the grid voltage for more than UV L1 detect time 4 4 Detect level and detect time of UV L1 detected in 4 3 are shown Display for ten seconds Items Sequences during the auto test LCD The grid voltage of L3 e g in the case of 230 03V Setup level of OV L3 e g in the case of 270 00V AutoTest OV L3 230 03V 270 00V AutoTest OV L3 230 05V 110ms Detect level of OV L3 e g in the c...

Page 87: ... above the grid voltage for more than UV L3 detect time 6 4 Detect level and detect time of UV L3 detected in 6 3 are shown Display for ten seconds Items Sequences during the auto test LCD The grid voltage of L2 e g in the case of 230 02V Setup level of UV L2 e g in the case of 184 00V AutoTest UV L2 230 02V 184 00V AutoTest UV L2 230 04V 110ms Detect level of UV L2 e g in the case of 230 04V Dete...

Page 88: ...evel keeps above the grid voltage for more than UF detect time 8 4 Detect level and detect time of UF detected in 8 3 are shown Display for ten seconds Items Sequences during the auto test LCD The frequency of the grid e g in the case of 50 00Hz Setup level of OF e g in the case of 50 30Hz AutoTest OF 50 00Hz 50 30Hz AutoTest OF 50 01Hz 90ms Result of OF Detect level of OF e g in the case of 50 01...

Page 89: ...ing as follows The setting should be 0 OF is 50 50Hz and UF is 49 70Hz as default You don t allow to change setting to 1 without ENEL agreement You can only change setting by indication of ENEL personnel as described in ENEL gideline Setting of Germany This section explains the setting when the country setting is Germany Change of Detect level The detect level of OV can be changed according to the...

Page 90: ...level and the detect time of OF and UF of South Africa are the master value In the design OF and UF are detected by following the detect level and the detect time Set value item Germany Spain Italy France Greece Czech Denmark Portugal Turkey RSA OV Level V 253 00 253 00 276 00 264 50 253 00 264 50 253 00 253 00 253 00 249 80 Time s 0 15 4 90 0 10 0 15 0 45 0 15 0 15 4 90 0 15 599 90 UV Level V 184...

Page 91: ...n normal display or error display The following figure is displayed for checking the breakdown of the display part The LED green red lights except Pattern A MODE After one second pass Pattern A Pattern B Pattern C Pattern D Pattern E Pattern F Pattern G Push the ENT key for 5 second After one second pass After one second pass After one second pass After one second pass After one second pass After ...

Page 92: ...4 1 4 9 Grid Connect Photovoltaic Inverter KP100L OD USER S MANUAL 4 1 Outline of error 4 2 4 2 Remedy for errors 4 3 4 3 Buzzer 4 10 4 4 Troubleshooting 4 11 Maintenance Operations ...

Page 93: ...4 Maintenance Operations 4 2 Grid Connect Photovoltaic Inverter KP100L OD USER S MANUAL 4 1 Outline of error Refer to Appendix 1 Error list for detail of each error ...

Page 94: ...AC side are close 2 Check the AC wiring 3 If the problem persists please replace the Inverter Situation OV AC over voltage error due to rise of the grid voltage Possible Cause 1 The detected AC voltage is beyond the setting of Inverter 2 AC connection is not correct 3 Grid condition is weak or unstable 4 Other high power consumption device is affecting the grid system 5 Inverter is abnormal Remedy...

Page 95: ...wer supplier understand the grid conditions 4 Use Inverter software to monitor the frequency and voltage 5 If the situation is not improved please replace the Inverter Situation OF over frequency error due to rise of the grid frequency Possible Cause 1 The detected AC frequency is beyond the setting of Inverter 2 AC connection is not correct 3 Grid condition is weak or unstable 4 Other high power ...

Page 96: ...system 3 Consult the utility power supplier understand the grid conditions 4 Use Inverter software to monitor the frequency and voltage 5 If the situation is not improved please replace the Inverter Situation Islanding operation detected by passive method due to error in the power from the grid Possible Cause 1 AC connection is not correct 2 Grid condition is weak or unstable 3 Other high power co...

Page 97: ... system 3 Consult the utility power supplier understand the grid conditions 4 Use Inverter software to monitor the frequency and voltage 5 If the situation is not improved please replace the Inverter Situation The grid voltage exceeds 280 V Possible Cause 1 AC connection is not correct 2 Grid condition is weak or unstable 3 Other high power consumption device is affecting the grid system 4 Inverte...

Page 98: ...an specification Possible Cause 1 The PV array voltage is too high 2 Inverter is abnormal Remedy for User 1 If the fault continues contact the store from which you purchased the product or your installer Remedy for Professional 1 Check the open PV voltage and see if it is more than or too close to specification 2 If PV voltage is much less than specification and the problem still occurs please rep...

Page 99: ...turns to normal 2 Check the space near the heat sink 3 Remove any obstacle that block the heat dissipation near heat sink 4 If the problem persists contact the store from which you purchased the product or your installer Remedy for Professional 1 Make sure the ambient temperature of installation is less than 60 C 2 Check the space near the heat sink 3 Remove any obstacle that block the heat dissip...

Page 100: ...solar modules Possible Cause Remedy for User 1 Check to make sure that the ground faults are not being caused by electrical appliances 2 If no abnormalities are found contact the store from which you purchased the product to measure the insulation resistance of the KP100L and the solar modules Also describe the circumstances under which the problem happens for example the problem occurs on the mor...

Page 101: ...F for 4 5 sec this is repeated until the Inverter is shut down or the error is no longer present 2 Alarm signal 2 When the KP100L detects a defect or an abnormal condition and this condition persists for more than 5 minutes the alarm generates the following signal The alarm is ON for 0 8 sec and OFF for 0 2 sec and this is repeated for 3minutes every hour Alarm signal 1 Alarm signal 2 E2 1 E2 3 E2...

Page 102: ...modules is insufficient Operation will begin when the sunshine irradiation increases The operating indicators do not light up The connectors are not correctly connected The power generation level is low even on a sunny day The service life of the fan may have been reached in which case the fan needs to be replaced The Solar modules may be obstructed or shaded by something The grid voltage may have...

Page 103: ...4 Maintenance Operations 4 12 Grid Connect Photovoltaic Inverter KP100L OD USER S MANUAL ...

Page 104: ...5 1 5 5 Grid Connect Photovoltaic Inverter KP100L OD USER S MANUAL 5 1 Inspection and Maintenance 5 2 5 2 Storage 5 6 Inspection and Maintenance ...

Page 105: ...nverter KP100L OD USER S MANUAL 5 1 Inspection and Maintenance Additionally tighten the cable clamp The cable may thin slightly due to usage conditions This requires that you additionally tighten the cable clamp regularly Additional tightening of the cable clamp ...

Page 106: ...ge of FAN in the state set up is possible 1 The screw in 4 places is removed and the FAN Assembly is removed as shown in figure below 2 Remove the FAN Assembly from the main body of the product Functional lesion by injury and fire damage may possibly occur Do not remove the MC cap on the back of the product when you exchange the FAN Assembly WARNING Screw 4 places ...

Page 107: ...voltaic Inverter KP100L OD USER S MANUAL 3 Remove the FAN connector of the FAN Assembly Release the lock pushing the part shown in figure and detach the relay connector 4 Prepare new FAN Assembly 5 Connect the FAN connector Release of lock FAN connector ...

Page 108: ...ltaic Inverter KP100L OD USER S MANUAL 5 1 Inspection and Maintenance 5 6 Attach the FAN Assembly to the product Confirm the FAN wiring is not catch between the heatsink and the FAN Assembly 7 Fix the 4 screw Tightening torque 1 5 to 1 7N m Screw 4 places ...

Page 109: ...nsure the follow conditions when storing the product temporarily or for a long term after purchase Storage temperature 25 to 60 C Humidity 95 maximum Without condensation or freezing due to rapid temperature change Do not store this unit in a place with dust direct sunshine corrosive gas or combustible gas ...

Page 110: ...6 1 6 9 Grid Connect Photovoltaic Inverter KP100L OD USER S MANUAL 6 1 After Sales Service 6 2 6 2 Contact 6 3 After Sales Service ...

Page 111: ...er Type F W Version Serial number Installation date Details of the problem A description of the malfunction Please add any relevant details What does the display show Are there more inverters in the same installation Do the other inverters have failures Has it rained or have there been storms recently Have there been power cuts in the Low Medium High voltage grid system PV panel model Measurements...

Page 112: ... 69 2132 JD Hoofddorp The Netherlands Tel 31 0 23 5681300 Fax 31 0 23 5681388 OMRON Corporation Environmental Solutions Business Headquarters Power Electronics Business Promotion Department 2 1 2 Nishikusatsu Kusatsu city Shiga Pref 525 0035 Japan The Original Carton Box When it is necessary for you to send the KP100L to OMRON please send the KP100L in the original carton box ...

Page 113: ...6 After Sales Service 6 4 Grid Connect Photovoltaic Inverter KP100L OD USER S MANUAL ...

Page 114: ...7 1 7 7 Grid Connect Photovoltaic Inverter KP100L OD USER S MANUAL 7 1 Standard Specification List 7 2 Specifications ...

Page 115: ...lues grid Nominal power PAcnom 10 000 W Peak power 10 minutes Pacmax 11 000 W Nominal Output Current IAC_nom 14 5A KP100L OD EU 1 16 2A KP100L OD KR THD of output current 4 or less Output voltage range 230 400VAC 23 5 20 depends on ptrotective functions Nominal frequency 50Hz KP100L OD EU 1 60Hz KP100L OD KR Output frequency range 45 to 55Hz KP100L OD EU 1 55 to 65Hz KP100L OD KR Wiring system 3 p...

Page 116: ... 24V Input current 10mA Relay outputs NO contact 2 250VAC 3A or 30VDC 3A Resistance load Certifications EMC KP100L OD EU 1 EN 61000 6 2 EN 61000 6 3 EN 61000 3 2 Low voltage regulation KP100L OD EU 1 EN50178 German regulation KP100L OD EU 1 VDE0126 1 1 Spanish regulation KP100L OD EU 1 RD1663 2000 Italian regulation KP100L OD EU 1 ENEL Guideline Enclosure Degree of protection acc to DIN EN 60529 H...

Page 117: ...7 Specifications 7 4 Grid Connect Photovoltaic Inverter KP100L OD USER S MANUAL ...

Page 118: ...A 1 A 9 Grid Connect Photovoltaic Inverter KP100L OD USER S MANUAL A 1 Error list A 2 A 2 LCD messages Local Language A 4 Appendix ...

Page 119: ...re E3 4 Over temperature Over temperature Fault E4 1 Abnormality of comparison of measurement between Master CPU and Slave CPU CompMes CPU Failure Abnormality of comparison of measurement Power source CompMes PS Failure Abnormality of comparison of measurement Circuit of grid frequency CompMes Freq Failure Abnormality of comparison of measurement Circuit of grid voltage CompMes GridVolt Failure Ab...

Page 120: ... inverter Over current InvFail OverCur Failure E5 7 Communication error RS 232C or RS 485 ComTimeout Fault E5 9 Auto Test AutoTestFault Fault A2 5 Abnormality of fan Fan failure Warning A2 6 Over voltage D D OverVolt DD Warning Over voltage VD2 OverVolt VD2 Warning Over voltage VD3 OverVolt VD3 Warning Error code Content of error Contents of display 3 content of display 2 Mode AUX_OUT1 Refer to P ...

Page 121: ... Setup 1 Config Rahmen 1 Check Settings Check 1 Comprob Prüfen Vérif Error Logging ErrLog 1 1 FehLog 1 Display of check setup item display 2 Country Setting Country Paese País Land Pays OVR detect level OV_Level OV_Livel OV_Nivel 1 OVNiveau OVR detect time OV_Time OV_Tempo OV_Tiemp OV_Zeit OV_Heure UVR detect level UV_Level UV_Livel UV_Nivel 1 UVNiveau UVR detect time UV_Time UV_Tempo UV_Tiemp UV_...

Page 122: ... Parity None Parity None 1 Sin Paridad Nicht 1 Even Parity Even Pari Par Eben Pair Odd Parity Odd Dispari Impar Merkwürdig Impair Setup of Output Signal 1 MODE1 MODE1 Modalità1 Modo1 1 1 MODE2 MODE2 Modalità2 Modo2 1 1 MODE3 MODE3 Modalità3 Modo3 1 1 MODE4 MODE4 Modalità4 Modo4 1 1 MODE5 MODE5 Modalità5 Modo5 1 1 Setup of Output Signal 2 MODE1 MODE1 Modalità1 Modo1 1 1 MODE2 MODE2 Modalità2 Modo2 ...

Page 123: ...l DessuDcActuel E3 2 Over Current AC OverAcCurr Sovracorrente ac EncimAcActual ÜberAcAktuell DessuAcActuel E3 3 Failure of inverter DC current injection InvFail DcINJ InvFall DcINJ InvFalla DcINJ InvAusf DcINJ Inv Échec DcINJ E3 4 Over temperature Over temperature Sovratemperatura EncimTemperatura ÜberTemperatur DessuTempérature E4 1 Abnormality of comparison of measurement between Master CPU and ...

Page 124: ...terVolt DD SousVolt DD Under voltage VD2 UnderVolt VD2 SottoVolt VD2 DebajoVolt VD2 UnterVolt VD2 SousVolt VD2 Under voltage VD3 UnderVolt VD3 SottoVolt VD3 DebajoVolt VD3 UnterVolt VD3 SousVolt VD3 E5 6 Failure of inverter Over current InvFailOverCur InvFallOltre Cur InvFallaEncim Cur InvAusfÜber Cur Inv ÉchecDessu Cur E5 7 Communication error RS 232C or RS 485 ComTimeout ComTimeout ComTimeout Co...

Page 125: ...A Appendix A 8 Grid Connect Photovoltaic Inverter KP100L OD USER S MANUAL ...

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