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Omron F3SP-U5P, User Manual

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F3SP-U5P-TGR

 

 

User's manual

 

 

 

 4  

INDEX 

1

 

BEFORE USING THE DEVICE. ......................................................5

 

1.1

 

GENERAL

 

INSTRUCTIONS. ............................................................................5

 

1.2

 

PRECAUTION OF SAFETY .............................................................................5

 

1.3

 

ROUTINE

 

MAINTENANCE...............................................................................5

 

2

 

GENERAL INFORMATION AND MAIN APPLICATIONS..............6

 

3

 

OPERATION....................................................................................8

 

4

 

PRECAUTIONS AND INSTALLATION CRITERIA. .......................9

 

4.1

 

CALCULATION

 

OF

 

THE

 

MINIMUM

 

INSTALLATION

 

DISTANCE.....................9

 

4.2

 

REFLECTIVE

 

SURFACES. ............................................................................10

 

5

 

CONNECTIONS............................................................................ 11

 

5.1

 

REFERENCES

 

ON

 

THE

 

TERMINAL

 

BOARD.................................................11

 

5.2

 

PINOUT

 

TOP

 

VIEW ........................................................................................12

 

5.3

 

WIRING

 

EXAMPLE.........................................................................................13

 

6

 

ALIGNMENT PROCEDURE......................................................... 15

 

7

 

OPERATING PROCEDURES. ..................................................... 16

 

7.1

 

DIP-SWITCHES

 

CONFIGURATION...............................................................16

 

7.2

 

CONFIGURATION

 

OF

 

THE

 

NUMBER

 

OF

 

PHOTOCELLS.............................16

 

7.3

 

MUTING

 

FUNCTION. .....................................................................................17

 

7.3.1

 

DESCRIPTION......................................................................................17

 

7.3.2

 

INSTALLATION CRITERIA  ..................................................................18

 

7.4

 

OVERRIDE. ....................................................................................................23

 

7.5

 

STARTING

 

THE

 

OVERRIDE

 

FUNCTION.......................................................23

 

7.6

 

MUTING

 

RESTRICTIONS

 

(

MUTING FUNCTION

)................................................24

 

8

 

LED DIAGNOSTIC ....................................................................... 25

 

9

 

FINAL CHECKS. .......................................................................... 25

 

10

 

ROUTINE MAINTENANCE OPERATIONS. ................................ 26

 

11

 

GENERAL INFORMATION AND USEFUL DATA. ..................... 27

 

12

 

TECHNICAL DATA. ..................................................................... 28

 

13

 

OVERALL DIMENSIONS. ............................................................ 29

 

14

 

NOTE ............................................................................................ 30

 

 
 

Summary of Contents for F3SP-U5P

Page 1: ...ge without notice F3SP U5P TGR Series Single Beam Safety Control Unit Safety Level 4 USER S MANUAL Cat No E06 EN 01 USER S MANUAL Single Beam Safety Control Unit Safety Level 4 F3SP U5P TGR Series Cat No E06 EN 01 Authorised Distributor Printed in Europe ...

Page 2: ...F3SP U5P TGR User s manual Cat No E06 EN 01 F3SP U5P TGR series Single beam safety control unit safety level 4 from 1 to 4 pairs of photocells E3FS USER S MANUAL ...

Page 3: ......

Page 4: ...9 336 EEC Machinery Directive 89 392 EEC IEC 61496 1 1997 IEC 61496 2 Ed 2 IEC 2001 CDV draft8 DIN V VDE 0801 1990 and amendment A1 1994 EN 61000 2 3 4 5 6 EN 55022 1994 DIN EN 60204 1 1993 EN 50178 1997 IEC 664 1 1997 MANUFACTURER TECHNO GR s r l via Torino 13 15 10046 Poirino TO ITALY Tel 39 011 9452041 FAX 39 011 9452090 USER MANUAL Versione 3 0 del 12 06 2003 ...

Page 5: ...ENCES ON THE TERMINAL BOARD 11 5 2 PINOUT TOP VIEW 12 5 3 WIRING EXAMPLE 13 6 ALIGNMENT PROCEDURE 15 7 OPERATING PROCEDURES 16 7 1 DIP SWITCHES CONFIGURATION 16 7 2 CONFIGURATION OF THE NUMBER OF PHOTOCELLS 16 7 3 MUTING FUNCTION 17 7 3 1 DESCRIPTION 17 7 3 2 INSTALLATION CRITERIA 18 7 4 OVERRIDE 23 7 5 STARTING THE OVERRIDE FUNCTION 23 7 6 MUTING RESTRICTIONS MUTING FUNCTION 24 8 LED DIAGNOSTIC 2...

Page 6: ...o our laboratories indicating the detected failure and the operation period Avoid touching the protective cover of the safety sensors with the hands in order to prevent dust and or grease build upon the device thus reducing the system performances The possible wear of the protective covers does not compromise the system safety in any way but can cause a system tripping 1 2 PRECAUTION OF SAFETY The...

Page 7: ...l unit and safety PES The control unit does not contain parts subject to maintenance The presence of a limb or an object interrupting one of the safety PESs will open the safety outputs and consequently stop the connected machine It is necessary to install the safety PESs in such a way that bypassing and defeating of any person is not possible Do not use the control unit and safety PES on machines...

Page 8: ...reduction of the safety level This precautions have to be considered carefully The muting and override function is available by simply connecting the F39 A11 muting lamp or similar yellow bulb type lamp for 24VDC 3W to 5 W supplied separately The presence of a limb or an object interrupting a beam causes the opening of the safety outputs and the consequent stopping of the connected machine It is n...

Page 9: ...ectively By pressing the TEST button opening of the contact this simulates the interruption of one or more safety PESs This operation makes the machine stop so the system checks can be made according to the established time and modes If pressed after a failure detection of the unit see the table error code reset of the system is required RESET button It is used to start the system also for manual ...

Page 10: ...he positioning of protective equipment in respect of approach speeds of part of the human body Using EN 999 formula S K T C S safety distance T T1 T2 whereas T1 machine response time in seconds T2 unit response time in seconds including Safety sensor response time K 1600 mm s speed of the body approaching the dangerous area C additional distance depend on resolution of SLC and applicable standard ...

Page 11: ...CES In case that reflective surface exist the distance must be sufficient to avoid the possibility of passive reflections Top View Object TX bar RX bar A A 2 2 2 2 reflective material reflective material Distance between emitter and receiver detection distance L Minimum installation distance D 0 3 to 3m 0 27 m 3m or more L x tan 2 L x 0 034 m WARNING ...

Page 12: ...to emitters TX of PES 1 and 2 Connect Vs wires pin 1 of connector to terminal 17 and 0V wires pin 3 of connector to terminal 18 19 20 Sending test signal to emitters TX of the safety PES 1 and 2 Connect test wire pin 4 of connector of PES 1 to terminal 19 and that of PES 2 to terminal 20 21 22 Power supply to emitters TX of PES 3 and 4 Connect Vs wires pin 1 of connector to terminal 21 and 0V wire...

Page 13: ...F3SP U5P TGR User s manual 12 BREAK GUARD FTC 4 FTC 3 FTC 2 FTC 1 5 2 PINOUT TOP VIEW ...

Page 14: ... 10 11 12 13 14 15 16 MAIN SUPPLY 24 VDC EXTERNAL FUSE F39 A11 T E S T N C S T A R T N A GND Muting sensor contatcs N O F3SP U5P TGR PIN Assignment Safety output 2 Safety output 1 E3FS Transmitter E3FS Receiver E3FS Receiver E3FS Transmitter E3FS Receiver E3FS Transmitter test pnp out brown bleu black black brown bleu black black Muting A B Muting C D Top view ...

Page 15: ...t with an outer fuse having a nominal interruption current equal to 1 A The TEST and RESET pushbuttons must be positioned in such a way that the operator can see the protected area when he restarts or carries out a test or override operation The Muting lamp F39 A11 be positioned in a place where it can be seen from any operative point Read the paragraph relating to the muting function and its use ...

Page 16: ...in Wait for the control unit to carry out the initial tests At the end of this operation the unit indicates the right alignment with the guard led green on Carry out all the checks described in the final checks and in the routine maintenance operations During aligning operations or normal working check that the photocells connected to the same or other units do not interfere which each other NOTIC...

Page 17: ... with the following configuration Automatic reset all four sensors in muting the maximum duration of the muting is of sixty seconds infinite muting duration this feature must be used carefully because it s against the norm Using this the user must know that it works under its sole responsibility 7 2 CONFIGURATION OF THE NUMBER OF PHOTOCELLS In case you use a number of photocells which is lower tha...

Page 18: ...n it will not be recognised and the muting function will not be enabled Once enabled if the indicator develops a fault or is removed without first disconnecting the unit s power supply it will signal an error as described in section 8 To disable the muting function the unit s power supply must be turned on without the F39 A11 muting lamp connected In brief this function present on all units is ena...

Page 19: ...sensor before the new material has reached the first sensors In the previous page an installation example of a protection arranged on a conveyor is drawn it must allow the passage of package 1 preventing other packages from passing or it must allow the passage of packages 1 and 2 preventing package 3 from passing The protection photocells S are connected to the F3SP U5P TGR control unit and are te...

Page 20: ...act of B2 24 VDC F3SP U5P TGR terminals 9 MUTE A 8 MUTE B D L v 11 MUTE C 10 MUTE D Application with two muting sensors passage permitted only for package 1 A S B d1 D Muting sensor connection contact of A contact of B 24 VDC F3SP U5P TGR terminals 9 MUTE A 8 MUTE B 11 MUTE C 10 MUTE D N C N C N C A1 B1 S A2 B2 d1 Muting sensor connection contact of A1 contact of A2 contact of B1 contact of B2 24 ...

Page 21: ...muting request is accepted it depends on the parcel speed dmax cm v m s 3 s 100 This distance must not allow to activate both sensors and the muting with the accidental passage of a person Application with four muting sensors and only photocell S1 Power cable Light cable Muting cable RX cable TX cable Muting signalizer Start Test button Protect the cables F3SP U5P TGR control unit ...

Page 22: ...2 in the off positions sensors S1 and S2 are controlled by the muting A and B inputs while sensors S3 and S4 are controlled by the muting C and D inputs His configuration makes other applications be possible Application with eight muting sensors and output and input control We imagine an area in which a manipulator acts the barriers in input and output must allow the passage of the packages only w...

Page 23: ...r can see the protected area when he carries out restart test or override operations The F39 A11 muting lamp must be positioned in a place where it can be seen from any operative point If the muting sensors are installed very near the protection photocells it is necessary to install the sensor receivers on the photocell sender side to avoid interference The system is anyway protected from possible...

Page 24: ...a By starting the override function it will be possible to carry out this operation 7 5 STARTING THE OVERRIDE FUNCTION Switch off the control unit Make sure that the TEST and RESET buttons are connected N C for the TEST button N O for the RESET button Switch on the control unit Within 10 seconds press together the test and reset buttons and keep pressing At each switching on operation a test is ca...

Page 25: ...ain for a period of no longer than 60 s otherwise the muting function is switched off This mechanism is optional and can be deactivated when the control unit is set up see page 13 c For the cases in which the muting function is automatically disabled because of time out the request must be cut out override function or removing object and restart to generate the following correct muting state It is...

Page 26: ...EN LED if switched on in GREEN the barrier is working regularly and there are no detected obstacles in this condition the safety outputs are closed The Unit include a simple diagnostic indications on the most significant errors One LED flashing Error in an photocell pair Two LED flashing Error in connection of bypassed PES Three LED flashing Error in muting lamp or invalid sequence of muting Four ...

Page 27: ... each photocell By opening the test contact check that the safety relays are opened red LED switched on and machine under test stopped Make sure that the access to the machine dangerous areas is not possible from any non protected area and that the minimum distance from the barrier dangerous parts is not lower than the one calculated with reference to the formula reported at paragraph 4 1 Check th...

Page 28: ... a possible easy access to the inner parts Trouble that cause voltage interruption on power supply may cause temporary openings of the outputs that are not damaging in any case the safety work of the barrier The guarantee is complete for a period of 12 months starting from the delivery date of the device Defects which are clearly due to damage caused by an incorrect use accidental causes or catast...

Page 29: ...15 to 95 not condensing Output contacts 2 NO 250 Vac 2 5 A max Switch capability 1 500 VA 180W Electrical life expectance 100 000 op minimun at 1 800 oprs hr Operative distance according to the type of photocell E3FS 10m S5 5 8m S5 10 8m S30 5 50m Outer controls start restart control test muting Housing plastic case for installation on a din omega rail Protection class of control unit IP 20 Protec...

Page 30: ...F3SP U5P TGR User s manual 29 13 OVERALL DIMENSIONS Control unit F3SP U5P TGR ...

Page 31: ...F3SP U5P TGR User s manual 30 14 NOTE ...

Page 32: ......

Page 33: ...r No rev MANUFACTURER TECHNO GR s r l Via Torino 13 15 10046 Poirino TO ITALY Tel 39 011 9452041 FAX 39 011 9452090 GENERAL AGENCY OMRON EUROPE B V SENSOR BUSINNES UNIT Carl Benz Str 4 71154 Nufringen GERMANY Tel 49 7032 811 0 FAX 49 7032 811 199 Authorized distributor ...

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