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1

Digital Limit Controllers

E5

G

C-600 Factory Mutual Approved

Large White PV Display That's Easier to Read.

Easy to Use, from Model Selection to Setup and Operation.

 

New Draw-out Jig allows the removal of the interior body 

of the controller without changing the wiring.

Digital Limit Controller 

f

unctions as a Limit Controller 

or a 

temperature controller based on parameter setup.

1/32 

DIN 

48 × 24 mm

page

 

2

Factory Mutual and FM Global

ured 

FM Approvals

What is a Temperature Limit Controller?

user s

.

Summary of Contents for E5GC-600

Page 1: ...up and Operation New Draw out Jig allows the removal of the interior body of the controller without changing the wiring Digital Limit Controller functions as a Limit Controller or a temperature controller based on parameter setup 1 32 DIN 48 24 mm page 2 Factory Mutual and FM Global ured FM Approvals What is a Temperature Limit Controller user s e ...

Page 2: ...t information on applicable safety standards 48 24 mm Models with Screwless Clamp Terminal Blocks E5GC C Event Inputs Relay output Auxiliary Limit Outputs Dual displays PV SV 4 digit displays Serial Communications None RS 485 E5GC 1 2 None 1 PF shift Key High Limit Reset Temperature status display Simple programming Independent heating and cooling PID control Changed parameter display Display brig...

Page 3: ...inal type Input type Options E5GC 1 2 A D 6 C M HB alarm and HS alarm Communi cations Event Inputs Transfer output 600 615 RS 485 616 1 100 to 240 VAC 24 VAC VDC Screw terminals Control output 1 Control output 2 Relay output SPDT None Universal input Screwless clamp terminals Meaning Control Outputs 1 and 2 48 x 24 mm 1 32 DIN size RX 1 2 One common Model 1 E5GC RX1DCM 600 E5GC RX1DCM 615 E5GC RX2...

Page 4: ...th the Digital Temperature Controller Waterproof Packing Note This Waterproof Packing is provided with the Digital Temperature Controller Draw out Jig CX Thermo Support Software Note CX Thermo version 4 62 or higher is required for the E5GC For the system requirements for the CX Thermo refer to information on the EST2 2C MV4 on the OMRON website www ia omron com Model E58 CIFQ2 Model E58 CIFQ2 E H...

Page 5: ...alue Event input Number of inputs 1 depends on model External contact input specifications Contact input ON 1 kΩ max OFF 100 kΩ min Non contact input ON Residual voltage 1 5 V max OFF Leakage current 0 1 mA max Current flow approx 7 mA per contact Setting method Digital setting using front panel keys Indication method 11 segment digital displays and individual indicators Character height PV 10 5 m...

Page 6: ... sensor Sensor specifica tion Pt100 JPt100 K J T E L U N R S B W PLII 10 to 70 C 60 to 120 C 115 to 165 C 140 to 260 C 2300 1800 1700 1600 1500 1400 1300 1200 1100 1000 900 800 700 600 500 400 300 200 100 100 200 2300 1800 1700 1700 1300 1300 1300 850 850 850 600 500 0 500 0 500 0 400 0 400 400 0 400 400 0 260 120 165 100 0 100 0 90 100 0 0 0 0 0 0 0 0 0 0 0 0 20 0 100 20 0 100 200 199 9 199 9 200...

Page 7: ...The alarm will turn ON if the process value is larger than the alarm value X regardless of the set point 9 Absolute value lower limit The alarm will turn ON if the process value is smaller than the alarm value X regardless of the set point 10 Absolute value upper lim it with standby sequence A standby sequence is added to the absolute value upper limit alarm 8 6 11 Absolute valuelower limit with s...

Page 8: ...fer to the E5 C Digital Temperature Controllers User s Manual Cat No H174 for information on the operation of the standby sequence 7 Refer to the E5 C Digital Temperature Controllers User s Manual Cat No H174 for information on the LBA 8 Refer to the E5 C Digital Temperature Controllers User s Manual Cat No H174 for information on the PV change rate alarm 9 When heating cooling control is performe...

Page 9: ...of 1 s 0 0 to 999 9 s in units of 0 1 s 5 Derivative time D 0 to 9999 s in units of 1 s 0 0 to 999 9 s in units of 0 1 s 5 Proportional band P for cooling Temperature input 0 1 to 999 9 C or F in units of 0 1 C or F Analog input 0 1 to 999 9 FS in units of 0 1 FS Integral time I for cooling 0 to 9999 s in units of 1 s 0 0 to 999 9 s in units of 0 1 s 5 Derivative time D for cooling 0 to 9999 s in ...

Page 10: ...80 Altitude 2 000 m max Weight Approx 120 g Transmission line connection method RS 485 Multidrop Communications RS 485 two wire half duplex Synchronization method Start stop synchronization Protocol CompoWay F or Modbus Baud rate 9 600 19 200 38 400 or 57 600 bps Transmission code ASCII Data bit length 7 or 8 bits Stop bit length 1 or 2 bits Error detection Vertical parity none even odd Block chec...

Page 11: ...K type thermocouple input type 5 by default An input error s err wil occur if the input type setting does not agree with the temperature sensor Check the input type 7 8 9 Communications RS 485 RS 485 B A 7 8 9 EV1 Event input 1 1 2 100 to 240 VAC 1 2 24 VAC DC no polarity 3 4 RX Relay output R 10 11 12 V V 10 11 12 mA I 10 11 12 TC 10 11 12 Pt B A B 7 8 9 10 11 12 1 2 3 4 5 6 6 Options 3 Input Pow...

Page 12: ...ess Clamp Terminals Blocks Wire stripping length 8 to 12 mm Ferrules 8 to 12 mm E5GC C Controllers with Screwless Clamp Terminal Blocks Left panel Setup Tool port Left Side View of the E5GC Bottom View of E5GC Bottom panel Setup Tool port Front panel Use the U D Keys to set the parameter PV or specified parameter SP or specified parameter value Use the M Key to change to another parameter No 2 dis...

Page 13: ...r Group mounting does not allow waterproofing Mounting Adapter Accessory Waterproof Packing Accessory 22 22 24 63 6 48 4 93 40 8 44 8 1 L1 40 min 1 0 0 L2 24 n 1 5 45 0 6 0 45 0 6 0 22 2 0 3 0 22 2 0 3 0 Mounted Separately Horizontally Group Mounted Vertically Group Mounted L2 1 0 0 L1 48 n 2 5 n Number of mounted Controllers 2 n 6 E5GC C Controllers with Screwless Clamp Terminal Blocks Use two Mo...

Page 14: ...vided with the Temperature Controller Order the Waterproof Packing separately if it becomes lost or damaged The Waterproof Packing can be used to achieve an IP66 degree of protection Deterioration shrinking or hardening of the waterproof packing may occur depending on the operating environment Therefore periodic replacement is recommended to ensure the level of waterproofing specified in IP66 The ...

Page 15: ...3 Press the S Key 3 Protect Level Calibration Level Manual Control Level Press the O Key for at least 1 s Press the O Key for at least 1 s or the S Key for at least 1 s 1 Used to set the MV manually Used for SP alarm values and other basic settings and monitoring Used to set protection for operations Used to change adjustment parameters PID constants adjustment sensitivity etc Press the O M Keys f...

Page 16: ... SP Input Slope Coefficient Proportional Band Integral Time Derivative Time Dead Band SP Ramp Fall Value Manual Reset Value Hysteresis Heating Hysteresis Cooling Soak Time Wait Band MV at Stop MV at PV Error SP Ramp Set Value MV Upper Limit MV Lower Limit MV Change Rate Limit Work Bit 1 ON Delay Work Bit 2 ON Delay Work Bit 3 ON Delay Work Bit 4 OFF Delay Work Bit 5 ON Delay Work Bit 6 ON Delay Wo...

Page 17: ...s the O Key for at least 1 s Advanced Function Setting Level Alarm 3 Type Alarm 3 Hysteresis Transfer Output Type Transfer Output Upper Limit Transfer Output Lower Limit Event Input Assignment 1 Event Input Assignment 2 Extraction of Square Root Enable Move to Advanced Function Setting Level Displayed when initial setting communications protect is set to 0 Move by setting password 169 Parameter In...

Page 18: ...urnace itself When this situation occurs with the Limit Controller and the temperature rises above the preset limit temperature the Alarm limit output will OPEN SUB1 LED indication ON and the heater system circuit will be shut down to stop the heat source In addition the limit output will remain OPEN even when the temperature returns to the normal range A safer system can be constructed because th...

Page 19: ...es switching between upper limit and lower limit operation Resetting Limit Outputs Depending on how the unit is configured the limit outputs can be reset by pressing the PF key for 1 second minimum or providing a switched input to an event input Example of Typical Use E5GC 600 ...

Page 20: ...Tap on the M Mode key several times until the sb1n parameter is displayed This needs to be changed from n o to n c Use the Up Down arrow keys to adjust the value This changes the output from normally open to normally close 3 Tap on the M Mode key several times until the out1 parameter is displayed This needs to be changed from o to none Use the Up Down arrow keys to adjust the value This will reas...

Page 21: ...6 Note If the unit is equipped with more than 1 alarm and these are not being used by the application setting additional alarms alt2 and alt3 to a value of 0 will disable these output indications on the front display To disable these tap on the M Mode key until alt2 and alt3 appear and adjust them using the Up Down arrow keys to a value of 0 7 Note If the Event Input will be used to reset the alar...

Page 22: ...der temperature conditions it is highly recommended to add a level of protection on the unit to avoid accidental changing of settings The unit has the ability to lock out various levels settings by use of the protect level Make sure the controller is set up correctly for the application before applying protection Below is two typical ways to set protection on the unit If different levels of protec...

Page 23: ...on but the password needs to be recorded If the password is lost the unit would need to be replaced Please consult the User Manual for further information on protection via password Transfer Output Option This option can be used to transfer the process value to a chart recorder If the unit is so equipped please consult the user manual for setting this option Heater Burnout Option Since this unit i...

Page 24: ...s of different Class 2 circuits 2 If the output relays are used past their life expectancy contact fusing or burning may occasionally occur Always consider the application conditions and use the output relays within their rated load and electrical life expectancy The life expectancy of output relays varies considerably with the output load and switching conditions Tighten the terminal screws to th...

Page 25: ...25 E5GC 600 51 1 or 2 o 3 4 5 or o 6 7 8 or or 9 10 or r 11 12 13 14 15 16 17 18 19 20 21 or 22 23 24 25 26 27 28 29 Precautions for Safe Use E5GC 30 31 32 ...

Page 26: ...26 E5GC 600 52 Application Conditions Service Life 1 2 3 Measurement Accuracy 1 2 3 4 Waterproofing Operating Precautions 1 2 Others 1 2 3 4 Precautions for Correct Use ...

Page 27: ...27 E5GC 600 53 Mounting Mounting to a Panel E5GC 1 2 3 4 5 Removing the Digital Temperature Controller from the case E5GC e 1 2 3 1 1 2 3 ...

Page 28: ...l noise Use a shielded AWG24 to AWG18 cross sectional area of 0 205 The E5GC stripping length is 6 to 8 mm for models with screw terminal blocks and 8 to 12 mm for models with screwless clamp terminal blocks Use crimp terminals when wiring the terminals Use the suitable wiring material and crimp tools for crimp terminals Tighten the terminal screws to a torque of 0 43 to 0 58 N m For the E5GCuse t...

Page 29: ...dment or addition to the above warranty See http www omron247 com or contact your Omron representative for pub lished information 14 Limitation on Liability Etc OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENC...

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