Omron E5CD-800 Manual Download Page 44

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Temperature Sensors for Packaging Machines

E52

Accurately Measure Seal Temperature.
Temperature Sensors for Packaging
Machines.

• Heat resistance (sleeve: 0 to 260°C) and direct

installation to heat bars.

• Greater flexibility in the movable section (models with

30 cores).

• Protective tubing diameter of 1 mm with ground for

high-speed response.

• Usage together with the automatic filter adjustment

function of E5

D-800 Digital Temperature Controllers is recommended.

Temperature Sensors for Packaging Machines

Refer to

Safety Precautions

for the E5CD-800/E5ED-800

Digital Temperature Controllers on page 39.

Classification

Description

Model and appearance

Temperature

range

Element

type

Conductor

type

Class

Protective

tubing

material

Terminal

type

Special models
for packaging
machines

Sheathed
thermocouple

E52-CA

D=1

0 to 650°C

K (CA)

Grounded
type

2 (0.75)

ASTM316L

Exposed
lead wires

Summary of Contents for E5CD-800

Page 1: ...CD 800 E5ED 800 Temperature Sensors E52 Accurately Measure Seal Temperatures Temperature Sensors for Packaging Machines Next Generation Digital Temperature Controllers E5CD 800 48 48 mm and E5ED 800 48 96 mm Optimize Control by Detecting Status Changes Easily Satisfy Both Productivity and Quality ...

Page 2: ...ty standards refer to your OMRON website Auxiliary Outputs 2 independent outputs Bar displays E5CD 800 Adaptive Control Automatic Filter Adjustment Water cooling Output Adjustment Indication Data Power ON Time Ambient Temperature Output ON OFF Count Sensor Input Dual displays PV SV 4 digit displays Universal input Thermocouple Pt Analog current voltage Indication Accuracy Thermocouple input 0 3 PV...

Page 3: ...different heating and cooling response characteristics List of Models Model A B C D E F Meaning Control outputs 1 and 2 No of auxiliary outputs Power supply voltage Terminal type Input type Options E5CD 48 48 mm Control output 1 Control output 2 RX Relay output None QX Voltage output for driving SSR None 2 2 independent outputs A 100 to 240 VAC D 24 VAC DC D Screw terminal blocks draw out structur...

Page 4: ... use these CTs Adapter Note Use this Adapter when the panel has already been prepared for an E5B Controller Waterproof Cover Mounting Adapter Note This Mounting Adapter is provided with the Digital Temperature Controller DIN Track Mounting Adapter Front Covers Draw out Jig Model E53 COV17 E53 COV23 3pcs Model Y92S P8 Hole diameter Model 5 8 mm E54 CT1 5 8 mm E54 CT1L 12 0 mm E54 CT3 12 0 mm E54 CT...

Page 5: ...d Electrical life 100 000 operations Minimum applicable load 10 mA at 5 V reference values Setting method Digital setting using front panel keys Indication method 11 segment digital display individual indicators and bar display Character height PV 14 9 mm SV 7 1 mm Multi SP Up to eight set points SP0 to SP7 can be saved and selected using the key operations or serial communications Bank switching ...

Page 6: ...erature sensor Sensor specification Pt100 JPt100 K J T E L U N R S B C W PLII 10 to 70 C 60 to 120 C 115 to 165 C 140 to 260 C 2300 1800 1700 1600 1500 1400 1300 1200 1100 1000 900 800 700 600 500 400 300 200 100 0 100 200 2300 1800 1700 1700 1300 1300 1300 850 850 850 600 500 0 500 0 500 0 400 0 400 400 0 400 400 0 260 120 165 100 0 100 0 90 0 0 0 0 0 0 0 0 0 0 0 0 0 20 0 100 20 0 100 200 199 9 1...

Page 7: ...y sequence A standby sequence is added to the lower limit alarm 3 6 8 Absolute value upper limit The alarm will turn ON if the process value is larger than the alarm value X regardless of the set point 9 Absolute value lower limit The alarm will turn ON if the process value is smaller than the alarm value X regardless of the set point 10 Absolute value upper limit with standby sequence A standby s...

Page 8: ...emperature Controllers User s Manual Cat No H224 for information on the operation of the standby sequence 7 Refer to the E5 D Digital Temperature Controllers User s Manual Cat No H224 for information on the loop burnout alarm LBA 8 Refer to the E5 D Digital Temperature Controllers User s Manual Cat No H224 for information on the PV change rate alarm 9 When heating cooling control is performed the ...

Page 9: ...to 9999 s in units of 1 s 0 0 to 999 9 s in units of 0 1 s 4 Disturbance derivative time 0 to 9999 s in units of 1 s 0 0 to 999 9 s in units of 0 1 s 4 Control period 0 1 0 2 0 5 1 to 99 s in units of 1 s Manual reset value 0 0 to 100 0 in units of 0 1 Alarm setting range 1999 to 9999 decimal point position depends on input type Influence of signal source resistance Thermocouple 0 1 C Ω max 100 Ω ...

Page 10: ...tic Field Strength EN 55011 Group 1 class A Noise Terminal Voltage EN 55011 Group 1 class A EMS EN 61326 1 5 ESD Immunity EN 61000 4 2 Electromagnetic Field Immunity EN 61000 4 3 Burst Noise Immunity EN 61000 4 4 Conducted Disturbance Immunity EN 61000 4 6 Surge Immunity EN 61000 4 5 Voltage Dip Interrupting Immunity EN 61000 4 11 ...

Page 11: ... with CompoWay F or CRC 16 Modbus Flow control None Interface RS 485 Retry function None Communications buffer 217 bytes Communications response wait time 0 to 99 ms Default 20 ms Programless communications You can use the memory in the PLC to read and write E5CD 800 parameters start and stop operation etc The E5CD 800 automatically performs communications with PLCs No communications programming i...

Page 12: ...85 17 18 12 15 16 1 2 13 14 3 11 4 6 7 8 9 10 5 The E5CD 800 is set for a K type thermocouple input type 5 by default An input error s err will occur if the input type setting does not agree with the temperature sensor Check the input type Relay output 250 VAC 3 A resistive load Voltage output for driving SSR 12 VDC 21 mA Relay outputs 250 VAC 3 A resistive load no polarity 100 to 240 VAC 24 VAC D...

Page 13: ... 1 0 0 Panel Cutout Mounted Separately Group Mounted Mounting Adapter Accessory Waterproof Packing Accessory 44 8 44 8 4 1 60 64 58 48 48 E5CD 800 Recommended panel thickness is 1 to 5 mm Group mounting is not possible in the vertical direction Main tain the specified mounting space between Controllers To mount the Controller so that it is waterproof insert the water proof packing onto the Control...

Page 14: ...terproof Packing separately if it becomes lost or damaged The Waterproof Packing can be used to achieve an IP66 degree of protection Deterioration shrinking or hardening of the waterproof packing may occur depending on the operating environment Therefore periodic replacement is recommended to ensure the level of waterproofing specified in IP66 The time for periodic replacement depends on the opera...

Page 15: ...aximum continuous heater current 50 A 50 60 Hz Number of windings 400 2 Winding resistance 18 2 Ω Thru current Io A r m s 1 10 100mA 1 10 100 1 000A 100V Frequency 50 Hz Distortion factor 10 3 1 100Ω RL 10Ω 10 1 100mV 10 1 100μV 10 1kΩ Output voltage Eo V r m s E54 CT1L 5 8 dia Filler epoxy Case PBT Shrinkable tube Two 3 5 dia Cable AWG18 25 2 5 115 5 8 21 10 5 40 30 5 15 10 Mark yellow 12 ...

Page 16: ...or E54 CT3L Maximum continuous heater current 120 A 50 60 Hz Maximum continuous heater current for an OMRON Digital Temperature Controller is 50 A Number of windings 400 2 Winding resistance 8 0 8 Ω Thru current Io A r m s 1 10 100mA 1 10 100 1 000A 100V Frequency 50 Hz Distortion factor 10 3 1 1kΩ 100Ω 50Ω RL 10Ω 500Ω 10 1 100mV 10 1 100μV 10 Output voltage Eo V r m s Filler epoxy Case PBT Cable ...

Page 17: ...ready been prepared for the E5B 2 Only black is available 3 You cannot use it together with the Y92F 49 Adapter that is enclosed with the Controller 50 61 3 5 38 48 80 5 Y92F 52 Mounting Example Note This Adapter cannot be used together with the Terminal Cover Remove the Terminal Cover to use the Adapter This Adapter is used to mount the E5CD 800 to a DIN Track If you use the Adapter there is no n...

Page 18: ... is provided with the Digital Temperature Controller Order this Adapter separately if it becomes lost or damaged This Front Cover is soft type It is able to operate the controller with using this cover This Front Cover is hard type Please use it for the mis operation prevention etc 55 5 43 6 35 2 Use this Draw out Jig to remove the interior body of the Digital Temperature Controller from the case ...

Page 19: ...MEMO 19 ...

Page 20: ...ite Dual displays PV SV 1 E5ED 800 Auxiliary Outputs 2 Bar displays 2 Adaptive Control Automatic Filter Adjustment Water cooling Output Adjustment Indication Data Power ON Time Ambient Temperature Output ON OFF Count Sensor Input 4 digit displays Universal input Thermocouple Pt Analog current voltage Indication Accuracy Thermocouple input 0 3 PV Pt input 0 2 of PV Analog input 0 2 of FS Sampling P...

Page 21: ... provided with the Digital Temperature Controller Current Transformers CTs Lead wires are included with these CTs If UL certification is required use these CTs Draw out Jig Model A B C D E F Meaning Control outputs 1 and 2 No of auxiliary outputs Power supply voltage Terminal type Input type Options E5ED 48 96 mm Control output 1 Control output 2 RX Relay output None QX Voltage output for driving ...

Page 22: ...0 kΩ min Non contact input ON Residual voltage 1 5 V max OFF Leakage current 0 1 mA max Current flow Approx 7 mA per contact Setting method Digital setting using front panel keys Indication method 11 segment digital display individual indicators and bar display Character height PV 18 0 mm SV 11 0 mm MV 7 8 mm Three displays Contents PV SV MV PV SV Multi SP PV SV Remaining soak time etc Numbers of ...

Page 23: ...erature sensor Sensor specification Pt100 JPt100 K J T E L U N R S B C W PLII 10 to 70 C 60 to 120 C 115 to 165 C 140 to 260 C 2300 1800 1700 1600 1500 1400 1300 1200 1100 1000 900 800 700 600 500 400 300 200 100 0 100 200 2300 1800 1700 1700 1300 1300 1300 850 850 850 600 500 0 500 0 500 0 400 0 400 400 0 400 400 0 260 120 165 100 0 100 0 90 0 0 0 0 0 0 0 0 0 0 0 0 0 20 0 100 20 0 100 200 199 9 1...

Page 24: ...by sequence A standby sequence is added to the lower limit alarm 3 6 8 Absolute value upper limit The alarm will turn ON if the process value is larger than the alarm value X regardless of the set point 9 Absolute value lower limit The alarm will turn ON if the process value is smaller than the alarm value X regardless of the set point 10 Absolute value upper limit with standby sequence A standby ...

Page 25: ...emperature Controllers User s Manual Cat No H224 for information on the operation of the standby sequence 7 Refer to the E5 D Digital Temperature Controllers User s Manual Cat No H224 for information on the loop burnout alarm LBA 8 Refer to the E5 D Digital Temperature Controllers User s Manual Cat No H224 for information on the PV change rate alarm 9 When heating cooling control is performed the ...

Page 26: ...to 9999 s in units of 1 s 0 0 to 999 9 s in units of 0 1 s 4 Disturbance derivative time 0 to 9999 s in units of 1 s 0 0 to 999 9 s in units of 0 1 s 4 Control period 0 1 0 2 0 5 1 to 99 s in units of 1 s Manual reset value 0 0 to 100 0 in units of 0 1 Alarm setting range 1999 to 9999 decimal point position depends on input type Influence of signal source resistance Thermocouple 0 1 C Ω max 100 Ω ...

Page 27: ...tic Field Strength EN 55011 Group 1 class A Noise Terminal Voltage EN 55011 Group 1 class A EMS EN 61326 1 5 ESD Immunity EN 61000 4 2 Electromagnetic Field Immunity EN 61000 4 3 Burst Noise Immunity EN 61000 4 4 Conducted Disturbance Immunity EN 61000 4 6 Surge Immunity EN 61000 4 5 Voltage Dip Interrupting Immunity EN 61000 4 11 ...

Page 28: ... with CompoWay F or CRC 16 Modbus Flow control None Interface RS 485 Retry function None Communications buffer 217 bytes Communications response wait time 0 to 99 ms Default 20 ms Programless communications You can use the memory in the PLC to read and write E5ED 800 parameters start and stop operation etc The E5ED 800 automatically performs communications with PLCs No communications programming i...

Page 29: ...23 22 23 24 Pt I 24 22 23 24 1 Control output 3 4 5 6 3 4 5 6 RX R Q OUT1 OUT1 A B B QX 21 19 20 17 18 15 16 808 Communications 2 event inputs and 1 CT input 13 14 EV1 EV2 B A RS 485 CT1 2 Auxiliary Outputs 7 8 11 12 Auxiliary outputs 1 2 9 10 Auxiliary output 1 The E5ED 800 is set for a K type thermocouple input type 5 by default An input error s err will occur if the input type setting does not ...

Page 30: ...eter Bar display E5ED 800 45 0 6 0 92 0 8 0 120 min 48 number of units 2 5 1 0 0 Mounted Separately Group Mounted 92 0 8 0 Group mounting does not allow waterproofing Mounting Adapter Accessory Waterproof Packing Accessory 96 110 48 60 64 4 44 91 1 E5ED 800 Recommended panel thickness is 1 to 8 mm Group mounting is not possible in the vertical direction Maintain the specified mounting space betwee...

Page 31: ...66 degree of protection Deterioration shrinking or hardening of the waterproof packing may occur depending on the operating environment Therefore periodic replacement is recommended to ensure the level of waterproofing specified in IP66 The time for periodic replacement depends on the operating environment Be sure to confirm this point at your site Consider three years as a rough standard Mounting...

Page 32: ... 7 67 6 28 9 21 9 2 Waterproof Cover Y92A 49N for DIN 48 96 103 4 53 6 35 2 Use this Draw out Jig to remove the interior body of the Digital Temperature Controller from the case to perform maintenance without removing the terminal wiring ...

Page 33: ...aximum continuous heater current 50 A 50 60 Hz Number of windings 400 2 Winding resistance 18 2 Ω Thru current Io A r m s 1 10 100mA 1 10 100 1 000A 100V Frequency 50 Hz Distortion factor 10 3 1 100Ω RL 10Ω 10 1 100mV 10 1 100μV 10 1kΩ Output voltage Eo V r m s E54 CT1L 5 8 dia Filler epoxy Case PBT Shrinkable tube Two 3 5 dia Cable AWG18 25 2 5 115 5 8 21 10 5 40 30 5 15 10 Mark yellow 12 ...

Page 34: ...or E54 CT3L Maximum continuous heater current 120 A 50 60 Hz Maximum continuous heater current for an OMRON Digital Temperature Controller is 50 A Number of windings 400 2 Winding resistance 8 0 8 Ω Thru current Io A r m s 1 10 100mA 1 10 100 1 000A 100V Frequency 50 Hz Distortion factor 10 3 1 1kΩ 100Ω 50Ω RL 10Ω 500Ω 10 1 100mV 10 1 100μV 10 Output voltage Eo V r m s Filler epoxy Case PBT Cable ...

Page 35: ...the S Key 3 Protect Level Calibration Level Manual Control Level Press the O Key for at least 1 s Press the O Key for at least 1 s or the S Key for at least 1 s 1 Used to set the MV manually Used for SP alarm values and other basic settings and monitoring Used to set protection for operations Used to change adjustment parameters PID constants adjustment sensitivity etc Press the O M Keys for at le...

Page 36: ...power or after a software reset Used with programless communications Power ON Adjustment Level Press the O Key less than 1 s Manual Control Level Adjustment Level Display Displayed only once when entering adjustment level AT Execute Cancel Communications Writing Heater Current 1 Value Monitor Heater Burnout Detection 1 Leakage Current 1 Monitor HS Alarm 1 SP 4 SP 5 SP 6 SP 7 SP 0 SP 1 SP 2 SP 3 Pr...

Page 37: ...ing password 169 Parameter Initialization Number of Multi SP Points SP Ramp Time Unit Standby Sequence Reset Auxiliary Output 1 Open in Alarm Auxiliary Output 2 Open in Alarm Auxiliary Output 3 Open in Alarm HB ON OFF Heater Burnout Latch Heater Burnout Hysteresis AT Calculated Gain α AT Hysteresis Limit Cycle MV Amplitude Automatic Display Return Time Alarm 1 Latch Alarm 2 Latch Alarm 3 Latch Mov...

Page 38: ...en on the left the number without the decimal point Control continues and operation is normal The value will appear in the display for the PV Refer to the E5 D Digital Temperature Controllers User s Manual Cat No H224 for information on the controllable range Above 9 999 e333 A D converter error There is an error in the internal circuits After checking the input error turn the power OFF then back ...

Page 39: ...l operations impossible or prevent alarm outputs resulting in property damage To maintain safety in the event of malfunction of the Digital Temperature Controller take appropriate safety measures such as installing a monitoring device on a separate line CAUTION Risk of Fire and Electric Shock a This product is UL listed as Open Type Process Control Equipment It must be mounted in an enclosure that...

Page 40: ...e load e g heater at the same time as or before supplying power to the Digital Temperature Controller If power is turned ON for the Digital Temperature Controller before turning ON power for the load tuning will not be performed properly and optimum control will not be achieved 12 During tuning ensure that the power for the load e g heater is ON If the power supply to the load e g heater is not tu...

Page 41: ...ront panel Setup Tool port must be periodically replaced because they may deteriorate shrink or harden depending on the operating environment The replacement period will vary with the operating environment Check the required period in the actual application Use 3 years or sooner as a guideline If the Waterproof Packing and Port Cover are not periodically replaced waterproof performance may not be ...

Page 42: ...ly pull out the Digital Temperature Controller laterally If you pull the interior body out at an angle the Digital Temperature Controller may be damaged 4 After the interior body is free from the rear case support the interior body with one hand and pull it out slowly in a horizontal direction 2 Prepare the new interior body 1 Place the Digital Temperature Controller flat on a table and slowly ins...

Page 43: ...CD 800 or E5ED 800 use the following types of crimp terminals for M3 screws Although you can connect two crimp terminals with insulation sleeves to one terminal you cannot do so if the diameter of the insulation sleeves is too large Three year Guarantee Period of Guarantee The guarantee period of the Unit is three years starting from the date the Unit is shipped from the factory Scope of Guarantee...

Page 44: ...age together with the automatic filter adjustment function of E5 D 800 Digital Temperature Controllers is recommended Temperature Sensors for Packaging Machines Refer to Safety Precautions for the E5CD 800 E5ED 800 Digital Temperature Controllers on page 39 Classification Description Model and appearance Temperature range Element type Conductor type Class Protective tubing material Terminal type S...

Page 45: ... bending radius 2 mm Bendable section 8 mm or farther from the end Special models for Packaging Machines E 52 C A A Y D 1 S M Code Element type CA K Diameter D Length L 1 0 6 1 0 12 1 0 3 to 100 in centimeters variable Code Terminal type A Exposed lead wires Code Terminal processing Y Y type crimp terminals for M3 0 Code Lead wire length M m Specify the M length in meters Range 0 5 1 2 or 0 5 to 1...

Page 46: ...ive tubing length L cm Lead wire type Lead wire length M m 0 5 1 2 Model Exposed lead Models 1 dia 6 Heat resistive E52 CA6AY D 1 S1 0 5M E52 CA6AY D 1 S1 1M Flexible Heat resistive E52 CA6AY D 1 S2 1M E52 CA6AY D 1 S2 2M 12 Heat resistive E52 CA12AY D 1 S1 0 5M E52 CA12AY D 1 S1 1M Flexible Heat resistive E52 CA12AY D 1 S2 1M E52 CA12AY D 1 S2 2M ...

Page 47: ...ve bracket S2 Misumi Corporation Cable Clips COPU4 20P Digi Key Cable Clamp RPC1474 ND To correctly measure the surface temperature the following installation conditions are recommended Enlargement Bend to a radius of 2 mm or larger Insert the end by 8 mm or longer Approx 1 to 3 5 mm Heater Example 2 Groove for Temperature Sensor created in heating plate and Temperature Sensor secured with a cover...

Page 48: ...MEMO 48 ...

Page 49: ... CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY Further in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted Suitability of Use Omron Companies shall not be responsible for conformity with any standards codes or regulations which apply to the combination of the Product i...

Page 50: ...RON EUROPE B V Wegalaan 67 69 2132 JD Hoofddorp The Netherlands Tel 31 2356 81 300 Fax 31 2356 81 388 Contact www ia omron com Kyoto JAPAN OMRON ASIA PACIFIC PTE LTD No 438A Alexandra Road 05 05 08 Lobby 2 Alexandra Technopark Singapore 119967 Tel 65 6835 3011 Fax 65 6835 2711 OMRON CHINA CO LTD Room 2211 Bank of China Tower 200 Yin Cheng Zhong Road PuDong New Area Shanghai 200120 China Tel 86 21 ...

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