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O.M.I.S.A. Srl 

 6160/LI - Use and Maintenance Instruction Manual - Version 1/2016 

4/22 

1. GENERAL DESCRIPTION OF THE MACHINE 

 
The welding machine 6160/LI. was designed and manufactured for welding of pipes and/or fittings in 
thermoplastic material for sewer pipelines and for stated diameters. 

 

This welding machine is mainly composed by:  

 

Basic machine with electric planing tool and thermoelement support. 

 

Pair of main clamps for pipes fastening and relevant reductions. 

 

Work bench frame/ protection for transport; tool box for thermoelement and reductions. 

 

Basic machine with electric planing tool and support for thermoelement: 
The  basic  machine  is  composed  by  two  carriages  in  aluminum  casting,  one  fixed  and  one  sliding 
provided with a spring device, which allows to determinate the pressure during various welding steps 
and which is useful for the movement of the carriage itself. 
This  device  is  driven  by  a  hand  wheel  (A)  connected  to  a  pinion-rack  system,  which  maintains  a 
constant pressure (indicated by the reference C) when it is locked by the lever (B). 
The  movable  carriage  is  equipped  by  4  sliding  sheets  with  a  low  coefficient  of  friction  and  high 
abrasion resistance which are suitable for using in fields. 
Carriage slides on two shafts, chromed and adjusted, anchored to two shoulders which can be fixed 
to the work bench frame. 
On the back side of the machine, the extractable thermoelement support and planing tool slide on a 
chromed and adjusted shaft; the linear sliding and the turnover are assured by blow-by ball bearings. 
 
The thermoelement support, manufactured in aluminum casting, allows the right positioning of the 
thermoplate (already supplied), during the heating stage and its housing, when not used, helping the 
operator during the following welding stages. 
The electric planing tool, manufactured in aluminum casting too, allows a quick flat parallel on both 
pipes and/or fittings end to be welded. Blades are mounted at 180° the one to each other and they 
are  sharpened  on  both  sides.  It  will  be  only  needed  to  turn  them  in  order  to  use  the  second 
sharpening. In any case, do not sharpen blades by yourselves, this will cause a bad electric planing 
tool working.  

 

The electric planing tool is equipped by a mechanical device (A) which allows the removal of jaws in 
case they are turned to 7,5°, in order to obtain the right alignment of the elements which have to be 
welded. The  planing tool is provided with a safety micro-switch (B) which avoid the starting of the 
planing tool itself if it is not positioned on the workplace, although accidental actuation of the switch 
positioned on the handle (C). The planing tool has also a mechanical hanger for safety (D). 

 

 

 

 

 

 

 

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Summary of Contents for 6160/LI

Page 1: ...t welding machine to weld pipes and fittings in thermoplastic material suitable for sewer pipelines LI 6160 LI Version1 2016 O M I S A S r l Via Verga 9 11 20845 Sovico MB ITALY Tel 39 039 2323028 Fax...

Page 2: ...lity of our product Inside you will find all the necessary information and warnings for a safe and proper use We want to advise you to read it before proceeding with the operations We are sure that it...

Page 3: ...NDITION 7 5 CARE AND MAINTENANCE 8 6 PROPER USAGE 8 7 INCONVENIENCES AND SOLUTIONS 8 8 DISPOSAL 8 9 WELDING SETTING 9 10 WELDING OPERATION 10 TECHNICAL DRAWING AND LIST OF SPARE PARTS 11 CONFORMITY DE...

Page 4: ...ts chromed and adjusted anchored to two shoulders which can be fixed to the work bench frame On the back side of the machine the extractable thermoelement support and planing tool slide on a chromed a...

Page 5: ...45 and 60 Clamps are 7 5 rotable and it IS enough without removing the screws A to unscrew the clamp group up to the end of the buttonhole positioned on the clamp support B Do the same operation on th...

Page 6: ...nform the transport company about further occurred damages 3 TECHNICAL FEATURES 6160 LI Welding capacity 40 160 mm Pipe and fitting material PEand other thermoplastic materials Dimensions weight basic...

Page 7: ...lades would go inevitably undersize Always wear proper clothes long trousers long sleeved racket anti warm and anti cuts safety gloves for maintenance operation and safety shoes helmet if used in buil...

Page 8: ...e was designed for welding pipes and or fittings in thermoplastic material so it should be NOT used for jointing other materials 7 INCONVENIENCES AND SOLUTIONS INCONVENIENCE SOLUTIONS The electric pla...

Page 9: ...s much as possible but if they are needed use only the ones complied with safety rules in force checking that cables section is suitable to absorbed power by the planing tool The electric planing tool...

Page 10: ...ing stage as it is very important in order to get a good final welding During this stage due to safety reasons it is needed to keep a hand on the movement hand wheel of the mobile carriage and the oth...

Page 11: ...O M I S A Srl 6160 LI Use and Maintenance Instruction Manual Version 1 2016 11 22 TECHNICAL DRAWINGS AND LIST OF SPARE PARTS...

Page 12: ...O M I S A Srl 6160 LI Use and Maintenance Instruction Manual Version 1 2016 12 22...

Page 13: ...rt rotating HWT 0A 0018 2 44 Rod movement hand wheel 160LI 0A 0053 3 14 Support rotating HWT 0A 0017 2 45 Knob GAN 110PB 0004 3 15 Pipe support 160 2 46 UNI 5927 M8x8 screw V 5927 8x8 1 16 UNI 5931 M6...

Page 14: ...O M I S A Srl 6160 LI Use and Maintenance Instruction Manual Version 1 2016 14 22...

Page 15: ...1 5 UNI 5739 M10x20 screw V 5739 10x20 1 6 Bearing CUSC 6200 2Z 1 7 UNI 6592 M10 washer RON 6592 10 1 8 UNI 5927 M6x6 screw V 5927 6x6 2 9 Polywelder block knob 125PB 0A 0027 1 10 UNI 5931 M6x16 scre...

Page 16: ...O M I S A Srl 6160 LI Use and Maintenance Instruction Manual Version 1 2016 16 22...

Page 17: ...ow by balls coupling HWT 0B 0004 2 9 UNI 5923 M8x12 screw V 5923 8x12 1 10 M16x1 5 gland cable PRC S 16N 1 11 UNI 5739 M10x20 screw V 5739 10x20 1 12 Bearing CUSC 6200 2Z 1 13 UNI 6592 M10 washer RON...

Page 18: ...O M I S A Srl 6160 LI Use and Maintenance Instruction Manual Version 1 2016 18 22...

Page 19: ...60 0008 4 10 Revolving plug for half ring locking GAN 160 0008 4 11 Right lower half jaw GAN HWTDX 0001 1 11 Left lower half jaw GAN HWTSX 0001 1 12 Screw rivet GAN 160 0003 1 12 Screw rivet GAN 160 0...

Page 20: ...That the welding machine Manufactured and sold by our company in compliance with EN 60335 1 EN60335 2 45 EN 60204 1 CEI 44 5 EN 60204 1 CEI 44 6 2004 108 CE 2006 95 CE EN 55014 EN 61000 3 2 EN 61000...

Page 21: ...e use longevity and wear of the product Not authorized people and third partytampering if not authorized by us in writing Damages for transport or circumstances that don t come from manufacture vices...

Page 22: ...O M I S A S r l Via Verga 9 11 20845 Sovico MB ITALY Tel 39 039 2323028 Fax 39 039 2018579 info omisa it www omisa it...

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