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Omegasonics
Ultrasonic Cleaning Equipment
Operation & Instruction Manual
Viking Products Super Pro DX3
Model OMG-5038-DX3
208 - 240 VAC 50/60 Hz
Read all instructions thoroughly before operating this equipment
Page 1: ...egasonics Ultrasonic Cleaning Equipment Operation Instruction Manual Viking Products Super Pro DX3 Model OMG 5038 DX3 208 240 VAC 50 60 Hz Read all instructions thoroughly before operating this equipm...
Page 2: ...Cleaning Procedures 17 Machine Operation Tank 1 17 General Cleaning Tank 1 18 Rinsing Tank 2 19 Drying Tank 3 19 Specific Cleaning Procedures 20 Aluminum Housings 20 Electrical Components 20 Metal Pa...
Page 3: ...d cleaning speed and consistency when compared with simple soaking or immersion with agitation Additionally the bubbles are small enough to penetrate even microscopic crevices cleaning them thoroughly...
Page 4: ...baskets tongs or wires to insert or remove parts from the tank Do not operate the unit with wet hands Use only biodegradable cleaning agents Never use solvents or flammable cleaning solvents without a...
Page 5: ...seals the chamber permitting re circulated warm air to dry the items placed within the chamber The temperature of the air up to 180 F is adjusted by the digital temperature controller If the Dryer se...
Page 6: ...to the external vent Similar to your home hot air clothes dryer There is an air flow control damper located on the back side of the machine This is used to control the flow of humid air leaving the d...
Page 7: ...de the drying chamber can become very hot Avoid touching the walls of the drying chamber Only qualified personnel should have access to the inside of the console Note make sure the power is disconnect...
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Page 10: ...e on a level surface and lock all wheels Be sure all drain valves are completely closed handles perpendicular to the drain before filling the tanks Locking Wheels Tank 1 Main Bath Drain Tank 2 Weir Dr...
Page 11: ...level sensor just below the spray bar it will be activated allowing the machine to function properly Plug the power cord into a proper electrical outlet and press green POWER button Unlock each lid by...
Page 12: ...f this white spotting occurs and is not desired it will be necessary to use soft water drinking water or distilled water in the machine The level of final cleanliness will dictate the water source use...
Page 13: ...Set Value is adjustable ALM 1 If this light is on it means that the machine is currently heating It will shut off once the desired temperature has been reached OUT If this light is on it means that th...
Page 14: ...g the Set Value this lower display will flicker indicating the new value is not set To make this value permanent press the RETURN Key Experience shows that the optimum ultrasonic cleaning temperature...
Page 15: ...nge display The ultrasound is factory set to 15 00 minutes To adjust the preset value press the blue keys Press the up arrow key to increase or down arrow key to decrease Left most blue key correspond...
Page 16: ...lters and spray the filtered water back into the wash tank through the spray bar The pump and heat circuits can be operated simultaneously However the pump will not operate while the ultrasound is in...
Page 17: ...CS to the ON position The selector switch will spring back to the center position Before cleaning your first batch of items operate the ultrasound for fifteen 15 minutes This process is called degassi...
Page 18: ...be cleaned should not exceed thirty percent 30 of the total tank volume Once the timer has been set activate the ultrasound by switching SONICS to ON Cleaning times will vary depending on the temperat...
Page 19: ...be rinsed Generally 3 to five 5 minutes is sufficient After completion of the rinse process remove the items via basket and transfer to Tank 3 Drying Chamber If parts must be handled wear gloves when...
Page 20: ...e ultrasonic bath preheat 1 part Omega AquaClean with 64 parts clean water to a temperature of 115 F A higher dilution may be required depending on the severity of contamination If it exists excess wa...
Page 21: ...ping them underneath the surface to allow air bubbles to be removed from the part Clean the part for 5 minutes Once completed rotate the part 180 if the part facing opposite the ultrasonic transducers...
Page 22: ...Buff the inside of the tanks with a clean soft cloth Do not use steel wool cleaning pads as they are too abrasive and will scratch the tank surface Rinse the tanks again If the tanks will not be used...
Page 23: ...lace with new filter s and re install the cartridges The 50 Micron Polycarbonate Filter is the primary filter for Tank 1 and is located on the right side of the filtration unit The Carbon Filter is th...
Page 24: ...are the responsibility of the user This warranty does not include damage or product failure which results from cavitation erosion misuse abuse or transportation damage This warranty is limited to the...
Page 25: ...p and water is in the tank to the middle of the spray bar a Unplug the machine from the facility power supply b Remove upper panel located on the right end of the machine c Look for the ice cube relay...
Page 26: ...minutes to see if water moves through spray bar f If you have water flow the filters are clogged and must be replaced 5 If you are using stainless steel reusable filters follow 5a 5g a Clean outside o...
Page 27: ...charcoal white they must be replaced 5 Call Omegasonics to order new heat blanket s Pump is causing the circuit breaker to trip 1 Likely cause is a faulty or shorted motor 2 The timer could also be sh...
Page 28: ...vates 9 If the answer is YES the generator is the likely cause 10 If the answer is NO can you manually push in the coil to activate the ultrasound a NOTE Use an insulated screwdriver to push in the ce...
Page 29: ...29 Circuit Breaker Sonics Heat Power Contactor Tank 1 Tank 1 Float Tank 2 Heat Contactor Tank 2 Float Blower Contactor Tank 3 Heat Time Overload Contactor Delay Relay Relay Tank 3...
Page 30: ...Timer Digital Temperature Controller 3 Digital Temp 3 Position Selector Sonics and Drying Cycle 2 Switch 3 Position Selector 2 Position Selector Heat and Pump 4 Switch 2 Position Selector Power Butto...
Page 31: ...osphate rust inhibitors or with another cleaning agent containing rust inhibitors OmegaCitriSurf 2250 Designed for industrial and aerospace applications where stainless steel passivation the removing...
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