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12

Storage

When the flow meter is idle or stored for any extended period, perform the 

following:

1. Clean the internals thoroughly with the appropriate fluid

2. Lubricate with a light oil or other non-corrosive fluid

3. Cap or plug the ports to prevent drying

Flow Meter Do’s and Don’ts

DO:

 Leave flushing fluid in the lines overnight or during extended off-times. This 

keeps internals wet, prevents residual fluids from drying, and facilitates startups.

DO:

 Follow the Maintenance Guide instructions when opening and cleaning a flow 

meter. During cleaning, separate the gears from the shafts. On carbide bearings, 

clean inside the center of the gear bearing and on the outer surface of the shafts 

at the point where the gear rotates on the shaft. Apply a suitable lubricating fluid 

before closing the flow meter. After tightening the bolts, a short squirt of shop

air will briefly spin the gears, which should be easily audible.

DO:

 Install and maintain filters. Install the recommended filter to eliminate 

potential plugging. Should plugging occur, the flow meter will still pass fluid but 

with no signal output.

DO:

 Check electrical compatibility between the flow meter’s output signal and the 

input of the PLC. If signals are not being detected at startup, first check wiring 

and electrical compatibility.

DO:

 Verify reliable grounding of electrical parts, as per installation guidelines. A 

dedicated power supply is recommended. Voltage spikes on shared power lines, 

negligent grounding and sloppy wiring will likely produce erratic readings and 

chronic maintenance.

DO:

 Install the flow meter immediately upstream of the regulator or control valve. 

The control valve provides backpressure, which stabilizes the flow.

DON’T:

 Allow air into the flow meter. Always keep the flow meter internally wet.

DON’T:

 Dry lines using pressurized air. Flow meters are designed to flow liquids. 

Close meters to air except when air is part of an automated purge cycle. Do not 

dry lines after purging.

Summary of Contents for FPD-4000 Series

Page 1: ...ega com en us pd XXXX Xxxxx Xxxxx Shop onl omeg User sG FPD 4000 SERIES Positive Displacement Flow Meters e mail info omega com For latest product manuals https www omega com en us pdf manuals Shop on...

Page 2: ...8 USA Canada only Engineering Service 1 800 872 9436 USA Canada only Tel 203 359 1660 Fax 203 359 7700 e mail info omega com For Other Locations Visit omega com worldwide omega com info omega com The...

Page 3: ...and Overnight Preparations 10 Breakdown 10 Plugging 10 Filtration 10 Maintenance 11 Use the Maintenance Guides 11 Flow Testing 11 Plugging and Filtration 11 Calibration 11 Storage 12 Flow Meter Do s a...

Page 4: ...tallation operational and maintenance instructions begin on page 5 in this manual More information is also available in the Maintenance Guide appropriate for your flow meter Install Pickup Sensor Befo...

Page 5: ...psi of backpressure is required to assure the meter is always full of fluid No straight run pipe is required upstream or downstream of the meter Flow Direction Flow direction is marked with an arrow o...

Page 6: ...rts to provide exceptionally long service life The materials of construction are stainless steel or high strength aluminum housing stainless steel gears either tungsten carbide sleeve bushings or stai...

Page 7: ...ome flow restriction downstream from the flowmeter such as a check valve regulator or piping rising above location of flowmeter See Figure 1 Backpressure from control valving is beneficial for stable...

Page 8: ...hten torque only Over tightening may cause damage to the sensor and as a result it may not function properly Pickup Sensor Location Locate the pickup and wiring away from A C motors actuators heaters...

Page 9: ...allow air or water to contact the internal parts except in short 1 2 second cycles as part of an automated flush If you flush meter with water make sure to run non corroding fluid through the meter af...

Page 10: ...losing the flow meter After tightening the bolts a short squirt of shop air will briefly spin the gears which should be easily audible CAUTION Do not overspin gears if using shop air to verify free ro...

Page 11: ...ts from entering the flow meter Should the flow meter become plugged a reduced flow may still be observed from the outlet as fluid pressure will squeeze fluid through the flow meter visual flow does n...

Page 12: ...gears which should be easily audible DO Install and maintain filters Install the recommended filter to eliminate potential plugging Should plugging occur the flow meter will still pass fluid but with...

Page 13: ...id viscosities below 30cSt If flow readings are too high If the display shows significantly more than the volume actually dispensed or shows flow when there is definitely no flow this most likely indi...

Page 14: ...meter If it is necessary to re calculate a new k factor You will first need a data collecting instrument to count pulses produced by the flow meter Trigger at least 500ml of your sample fluid in a ste...

Page 15: ...ls of Construction Housing Anodized Aluminum Pickup 303 Stainless Steel body with Zytel cap Seal Chloroprene Rubber CR Dimensional Drawing Figure 4 Flow sensor styles Flush mount left is standard M14...

Page 16: ...is the default setting and all other options can be set using the Bluetooth app or computer toolkit Analog Current Output The sensor offers a sourced 4 20 mA output that can be scaled via the Bluetoot...

Page 17: ...se flow direction sensor will output a low signal Limits Outputs a high or low signal based off the selected limit source Total or Rate Test Mode The sensor comes equipped with a push button that allo...

Page 18: ...scan for devices Figure 6 The default name of the device will be the same as the serial number on the outside of the device Tap on the name to connect Once connected the device name will appear at the...

Page 19: ...e the sensor to output correct analog signal and display correct flow rate in the desired units and time base It will also allow for filtering of the output Figure 10 After any option is changed press...

Page 20: ...th outputs to a certain value Along with this ability Voltage output type will also be selectable Figure 5 To activate Move the slider to the right Enter in desired forced output and press SET to stor...

Page 21: ...nually Select Calibration Type From this menu both mA and Voltage outputs may be calibrated Figure 6 1 Select which output type to be calibrated mA or Voltage 2 Press Set Output Low then enter in the...

Page 22: ...es above threshold value Cycle Output Output will change state between high and low every time the threshold total is reached To achieve one pulse per desired output divide that value by 2 For example...

Page 23: ...g up the option to type in a desired frequency and corresponding K factor After values are entered press Add this should input the values into the table Continue to the next Row and repeat the process...

Page 24: ...er Count Value type Value Units Description Input Registers read only register addresses read function byte 0x04 Raw Frequency Input 5000 2 32 Bit Float Hz Flow Rate Users units 5002 2 32 Bit Float Us...

Page 25: ...00 1 Int 0 Seconds 1 Minutes 2 Hours 3 Days Flow Rate Volume Unit 4001 1 Int 0 Pulses 1 Ounces 2 Gallons 3 Barrels Oil 4 Cubic Centimeters 5 Cubic Meters 6 Milliliters 7 Liters Max Flow Time Base 4002...

Page 26: ......

Page 27: ...otherwise shall not exceed the purchase price of the component upon which liability is based In no event shall OMEGA be liable for consequential incidental or special damages CONDITIONS Equipment sold...

Page 28: ...ne Paddlewheel Systems 5 Totalizers Batch Controllers pH CONDUCTIVITY 5 pH Electrodes Testers Accessories 5 Benchtop Laboratory Meters 5 Controllers Calibrators Simulators Pumps 5 Industrial pH Conduc...

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